JPH0750986A - Method for smoking bonito meat, method for smoking and drying bonito meat and apparatus of smoking and drying bonito meat - Google Patents

Method for smoking bonito meat, method for smoking and drying bonito meat and apparatus of smoking and drying bonito meat

Info

Publication number
JPH0750986A
JPH0750986A JP5203486A JP20348693A JPH0750986A JP H0750986 A JPH0750986 A JP H0750986A JP 5203486 A JP5203486 A JP 5203486A JP 20348693 A JP20348693 A JP 20348693A JP H0750986 A JPH0750986 A JP H0750986A
Authority
JP
Japan
Prior art keywords
bonito
main body
meat
smoke
temperature
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP5203486A
Other languages
Japanese (ja)
Inventor
Kimihide Terao
尾 仁 秀 寺
Masayoshi Motosugi
杉 正 義 本
Toshihiro Suzuki
木 敏 博 鈴
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
KYODO KUMIAI YAIZU SUISAN KAKO
KYODO KUMIAI YAIZU SUISAN KAKO CENTER
YAIZU KATSUOBUSHI SUISAN KAKOU
YAIZU KATSUOBUSHI SUISAN KAKOUGIYOU KYODO KUMIAI
Shizuoka Prefecture
Original Assignee
KYODO KUMIAI YAIZU SUISAN KAKO
KYODO KUMIAI YAIZU SUISAN KAKO CENTER
YAIZU KATSUOBUSHI SUISAN KAKOU
YAIZU KATSUOBUSHI SUISAN KAKOUGIYOU KYODO KUMIAI
Shizuoka Prefecture
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by KYODO KUMIAI YAIZU SUISAN KAKO, KYODO KUMIAI YAIZU SUISAN KAKO CENTER, YAIZU KATSUOBUSHI SUISAN KAKOU, YAIZU KATSUOBUSHI SUISAN KAKOUGIYOU KYODO KUMIAI, Shizuoka Prefecture filed Critical KYODO KUMIAI YAIZU SUISAN KAKO
Priority to JP5203486A priority Critical patent/JPH0750986A/en
Publication of JPH0750986A publication Critical patent/JPH0750986A/en
Pending legal-status Critical Current

Links

Abstract

PURPOSE:To increase adhesion of smoke and prevent yellowing of bonito meat and prevent deterioration of flavor and surface of the bonito meat and efficiently smoking and drying the bonito meat by treating boiled and aged bonito meat under specific conditions. CONSTITUTION:Boiled and aged bonito meat 21 is placed in a body 2 of an apparatus and the interior of the body 2 is held in the atmosphere of smoke having 35-55 deg.C temperature and 59-80% humidity to attach smoke ingredients to the surface of the bonito meat 21 and then the temperature of in the body 2 is lowered and the surface side of the bonito meat 21 is dried. After carrying out this drying, humidity in the body 2 is lowered and the temperature in the body 2 is lowered so as to draw water content in the center of the bonito meat 21 to the surface side and then, the interior of the body 2 is kept at 25-35 deg.C temperature and >=80% humidity so as to make the water content of the bonito meat uniform and the meat is subjected no steam treatment in above conditions to carry out smoking and drying of bonito meat.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、鰹節の煙付け方法、鰹
節の焙乾方法及び鰹節の焙乾装置に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for smoking bonito flakes, a method for roasting bonito flakes, and a device for roasting bonito flakes.

【0002】[0002]

【従来の技術】鰹節は、鰹の肉を煮熟、焙乾、日乾した
ものであり、特に、焙乾は、図6に示す焼津式焙乾装置
と称される炉、又は、図7に示す急造庫と称される炉に
数時間程度入れて乾燥と煙り付けを同時に行っているの
が実情である。
2. Description of the Related Art Katsuobushi is a bonito meat that has been boiled, dried, and sun-dried. In particular, roasting is performed in a furnace called a Yaizu-type roasting device shown in FIG. The actual situation is to put it in a furnace called a “quick warehouse” for several hours to dry and smoke at the same time.

【0003】即ち、焼津式焙乾装置と称されるものにお
いては、サクラ、ナラなどの薪 100を燃し、ファン101
を使って、かご 102内の煮熟された鰹の肉103 に薪 100
からの熱と煙を供給し、煙突104 を介して外気へ排出し
ている。
That is, in a so-called Yaizu type roasting / drying apparatus, firewood 100 such as sakura or oak is burned and a fan 101 is used.
Use the cooked bonito meat 103 in the basket 102 and firewood 100
The heat and smoke from the exhaust gas are supplied to the outside through the chimney 104.

【0004】又、急造庫と称されるものにおいても、前
述と同様に、サクラ、ナラなどの薪100を燃し、この薪
100からの熱と煙が上昇するのを利用して、かご 102内
の煮熟された鰹の肉103 に熱と煙を供給し、瓦105 の隙
間106 を介して外気へ排出している。
Also, in a so-called emergency warehouse, the firewood 100 such as cherry tree and oak is burned in the same manner as described above.
Utilizing the rise of heat and smoke from 100, heat and smoke are supplied to the cooked bonito meat 103 in the basket 102 and discharged to the outside air through the gap 106 of the roof tile 105.

【0005】そして、焙乾工程においては、炉内にて焙
乾した後、薪による燃焼を停止させ鰹の肉の均一な乾燥
を図るために、俗に「あん蒸」と称される工程が取られ
ている。
In the roasting process, after roasting in the furnace, in order to stop the combustion by firewood and evenly dry the meat of the bonito, a process commonly known as "anmigation" is performed. Has been taken.

【0006】又、焙乾室内の温度と湿度の制御を行なう
ものとして、特公昭51− 45663号公報記載のものがあ
る。この公報記載のものは、温度60〜80℃、湿度30%〜
90%の範囲に取り、温度を時間の経過と共に上昇せしめ
最終時に80℃にし、湿度は逆に初期に高く取り乾燥の進
行に従って低下させ、乾燥速度を一定に保ちながら連続
乾燥を行なう温湿度制御による節類の焙乾を行なってい
る。
Further, as a means for controlling the temperature and humidity in the roasting chamber, there is one disclosed in Japanese Patent Publication No. 51-45663. The one described in this publication has a temperature of 60 to 80 ° C and a humidity of 30% to
The temperature and humidity are controlled within a range of 90%, the temperature is raised with the passage of time to 80 ° C at the end, the humidity is taken high at the beginning and decreased as the drying progresses, and continuous drying is performed while keeping the drying speed constant. The section is roasted.

【0007】[0007]

【発明が解決しようとする課題】しかしながら、前者の
焼津式焙乾装置と称されるもの、急造庫と称されるもの
においては、煙の発生源と熱源は同じであり、薪を燃
し、煙を多くしようとすると、温度が上がらず、逆に、
温度を上げようとすると、煙が少なく、うまくコントロ
ールできないと共に煙を外気へ排出するため大量の薪を
必要としていた。
However, in the former so-called Yaizu type roasting and drying equipment, the one called a quick brewing warehouse, the source of smoke and the source of heat are the same, If you try to smoke a lot, the temperature will not rise, and on the contrary,
When I tried to raise the temperature, there was little smoke, I could not control it well, and I needed a large amount of firewood to discharge the smoke to the outside air.

【0008】更に、後者の公報記載のものは、燻煙につ
いては、公報第4欄第20行目〜第21行目に「燻煙が必要
ならば、1〜4の室で附与する。」程度の記載しかな
く、燻煙を如何に効率良く節類に付着させるかは考慮さ
れていないと共に節類が温度が60℃以上の高温、湿度が
80%以上の高湿状態である時間焙乾されるため、鰹肉が
黄ばみ著しく商品性を低下させるという問題点があっ
た。
Further, in the latter publication, regarding smoke, "if smoke is required, it is provided in the chambers 1 to 4" on line 20, line 20 to line 21, of the publication. There is no description about how to efficiently attach smoke to the knots, and the knots have a high temperature of 60 ° C or more and a high humidity.
Since the bonito meat is roasted for a period of high humidity of 80% or more, there is a problem that the bonito meat is yellowed and the commercial property is significantly reduced.

【0009】又、前述した焙乾工程において、工程全体
の80%が「あん蒸」と称される工程であり、工程の合
理化は、如何に「あん蒸」と称される工程を短縮化する
かにある。
Further, in the above-mentioned roasting process, 80% of the whole process is a process called "an fumigation", and the rationalization of the process shortens the process called "an fumigation". There is a crab.

【0010】更に、上述したいずれのものも、乾燥と煙
り付けは同時に行なわれ、両者は、両立できないにもか
かわらず、そのことに気付かず焙乾を行なっていたのが
実情であり、良好な煙付けと乾燥を行なうことができな
いという問題点もあった。
Further, in any of the above-mentioned ones, the drying and the smoking are performed at the same time, and although the both are incompatible, the fact is that the roasting is carried out without noticing that, which is good. There was also a problem that it was not possible to smoke and dry.

【0011】本発明は、前記した従来の問題点を除去す
るようにした鰹節の煙付け方法、鰹節の焙乾方法及び鰹
節の焙乾装置を提供することを目的としている。
It is an object of the present invention to provide a method for smoking bonito flakes, a method for roasting bonito flakes, and a roasting device for bonito flakes that eliminate the above-mentioned conventional problems.

【0012】[0012]

【課題を解決するための手段】上記目的を達成するため
に、本発明の鰹節の煙付け方法は、本体内に煮熟された
鰹の肉を載置し、前記本体内を温度35℃〜55℃、湿度50
%〜80%で、燻煙の雰囲気中に保持して前記鰹の肉表面
に燻煙成分を付着させるものである。
In order to achieve the above object, the method of smoking bonito flakes according to the present invention is to place cooked bonito meat in the main body, and the inside of the main body at a temperature of 35 ° C to 55 ° C, humidity 50
% To 80% to keep the smoky component on the meat surface of the bonito by keeping it in the smoke atmosphere.

【0013】又、本発明の鰹節の煙付け方法は、本体内
の燻煙の雰囲気中に煮熟された鰹の肉を載置し、前記煮
熟された鰹の肉の温度を前記鰹の肉の雰囲気温度より低
くなるように前記本体内の設定温度を段階的に徐々に上
昇させると共に前記設定温度は、温度60℃を越えないよ
うにして前記鰹の肉表面に燻煙成分を付着させるもので
ある。
In addition, the method for smoking bonito flakes according to the present invention comprises placing the cooked bonito meat in an atmosphere of smoke in the main body, and setting the temperature of the cooked bonito meat to that of the bonito. The set temperature in the main body is gradually increased so as to be lower than the ambient temperature of the meat, and the set temperature does not exceed a temperature of 60 ° C., and a smoke component is attached to the meat surface of the bonito. It is a thing.

【0014】又、本発明の鰹節の焙乾方法は、煮熟され
た鰹の肉を燻煙させて乾燥させる鰹節の焙乾方法におい
て、本体内に煮熟された鰹の肉を載置し、前記本体内を
温度35℃〜55℃、湿度50%〜80%で、燻煙の雰囲気中に
保持して前記鰹の肉表面に燻煙成分を付着させる煙付工
程と、この煙付工程の後、前記本体内の湿度を下げて前
記鰹の肉を乾燥させる乾燥工程とからなるものである。
The method of roasting bonito flakes according to the present invention is the roasting method of bonito flakes, in which the cooked bonito meat is smoked to dry, and the cooked bonito meat is placed in the main body. A smoke attaching step of attaching a smoke component to the meat surface of the bonito by keeping the inside of the body at a temperature of 35 ° C. to 55 ° C. and a humidity of 50% to 80% in a smoke atmosphere, and this smoke attaching step And a drying step of lowering the humidity in the main body to dry the bonito meat.

【0015】又、本発明の鰹節の焙乾方法は、煮熟され
た鰹の肉を燻煙させて乾燥させる鰹節の焙乾方法におい
て、本体内に煮熟された鰹の肉を載置し、前記本体内を
温度35℃〜55℃、湿度50%〜80%で、燻煙の雰囲気中に
保持して前記鰹の肉表面に燻煙成分を付着させる煙付工
程と、この煙付工程の後、前記本体内の湿度を下げて前
記鰹の肉の表面側を乾燥させる乾燥工程と、この乾燥工
程の後、前記本体内の温度を下げて前記鰹の肉の中心水
分を前記鰹の肉の表面側に引き出すために、前記本体内
の温度を下げる冷却工程とからなるものである。
The method for roasting bonito flakes according to the present invention is the roasting method for bonito flakes, in which the cooked bonito meat is smoked to dry, and the cooked bonito meat is placed in the main body. A smoke attaching step of attaching a smoke component to the meat surface of the bonito by keeping the inside of the body at a temperature of 35 ° C. to 55 ° C. and a humidity of 50% to 80% in a smoke atmosphere, and this smoke attaching step After that, a drying step of lowering the humidity in the main body to dry the surface side of the bonito meat, and, after this drying step, lowering the temperature in the main body to remove the central water content of the bonito meat from the bonito. In order to draw it out to the surface side of the meat, it comprises a cooling step of lowering the temperature inside the main body.

【0016】又、本発明の鰹節の焙乾方法は、煮熟され
た鰹の肉を燻煙させて乾燥させる鰹節の焙乾方法におい
て、本体内に煮熟された鰹の肉を載置し、前記本体内を
温度35℃〜55℃、湿度50%〜80%で、燻煙の雰囲気中に
保持して前記鰹の肉表面に燻煙成分を付着させる煙付工
程と、この煙付工程の後、前記本体内の湿度を下げて前
記鰹の肉の表面側を乾燥させる乾燥工程と、この乾燥工
程の後、前記本体内の温度を下げて前記鰹の肉の中心水
分を前記鰹の肉の表面側に引き出すために、前記本体内
の温度を下げる冷却工程と、この冷却工程の後、前記鰹
の肉の表面の劣化を防止すると共に前記鰹の肉の水分の
均一化を図るために、温度25℃〜35℃、湿度80%以上に
保つあん蒸工程とからなるものである。
Further, the method of roasting bonito flakes of the present invention is the roasting method of bonito flakes, in which the cooked bonito meat is smoked to dry, and the cooked bonito meat is placed in the main body. A smoke attaching step of attaching a smoke component to the meat surface of the bonito by keeping the inside of the body at a temperature of 35 ° C. to 55 ° C. and a humidity of 50% to 80% in a smoke atmosphere, and this smoke attaching step After that, a drying step of lowering the humidity in the main body to dry the surface side of the bonito meat, and, after this drying step, lowering the temperature in the main body to remove the central water content of the bonito meat from the bonito. In order to bring out to the surface side of the meat, a cooling step of lowering the temperature inside the main body, and after this cooling step, to prevent deterioration of the surface of the meat of the bonito and to make the water content of the meat of the bonito uniform. In addition, the temperature of 25 ℃ ~ 35 ℃, the humidity of 80% or more of the steaming process.

【0017】又、本発明の鰹節の焙乾装置は、本体と、
この本体内に熱を供給する高熱の熱交換器と、この本体
内に煙を供給する煙供給手段と、前記本体内の空気を循
環させるファンとを有し、前記本体をほぼ密閉状態で熱
供給の循環系と煙の循環系を分離するものである。
The bonito roasting device of the present invention comprises a main body,
The main body has a high-heat heat exchanger for supplying heat into the main body, a smoke supply unit for supplying smoke into the main body, and a fan for circulating the air in the main body. It separates the supply circulation system from the smoke circulation system.

【0018】又、本発明の鰹節の焙乾装置は、本体と、
この本体内に熱を供給する高熱の熱交換器と、この本体
内の湿分を除去する蒸発器と、前記本体内を加湿する加
湿手段と、この本体内に煙を供給する煙供給手段と、前
記本体内の温度を検出する温度センサーと、前記本体内
の湿度を検出する湿度センサーと、前記本体内の温度を
設定温度に制御する温度制御手段と、前記本体内の湿度
を設定湿度に制御する湿度制御手段と、前記本体内の空
気を循環させるファンとを有し、前記本体をほぼ密閉状
態で前記煙供給手段からの煙を前記本体内を循環させる
と共に前記高熱の熱交換器で前記本体内の温度を上げ
て、煮熟された鰹の肉を焙乾するものである。
The bonito roasting device of the present invention comprises a main body,
A high heat heat exchanger for supplying heat into the main body, an evaporator for removing moisture in the main body, a humidifying means for humidifying the main body, and a smoke supply means for supplying smoke into the main body. , A temperature sensor for detecting the temperature in the main body, a humidity sensor for detecting the humidity in the main body, a temperature control means for controlling the temperature in the main body to a set temperature, the humidity in the main body to the set humidity It has a humidity control means for controlling and a fan for circulating the air in the main body, and the smoke from the smoke supply means is circulated in the main body while the main body is in a substantially sealed state, and the heat exchanger of high heat is used. The temperature in the main body is raised to roast the bonito meat that has been boiled and ripe.

【0019】[0019]

【実施例】本発明の一実施例を図面を参照して説明す
る。冷凍鰹3Kg 〜3.1Kg を10本煮熟し、鰹の肉を焙乾装
置を使用して焙乾を行なった。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of the present invention will be described with reference to the drawings. 10 pieces of frozen bonito 3kg-3.1kg were boiled and ripe, and the bonito meat was roasted using a roasting device.

【0020】先ず、温度の高低を自由に調整するため
に、薪の燃焼による温度の上昇に頼ることなく、独立し
た熱源を高熱の熱交換器3(高温側)、蒸発器4(低温
側)からとり、又、加湿を加湿手段5(例えば、加湿ノ
ズル)、除湿を蒸発器4により行ない、温度、湿度の調
整を温度制御手段9、湿度制御手段10により制御してい
る。
First, in order to freely adjust the temperature level, an independent heat source is used as a high heat heat exchanger 3 (high temperature side) and an evaporator 4 (low temperature side) without depending on the temperature increase due to combustion of firewood. In addition, humidification is performed by the humidifying means 5 (for example, a humidifying nozzle), dehumidification is performed by the evaporator 4, and temperature and humidity are controlled by the temperature control means 9 and the humidity control means 10.

【0021】即ち、焙乾装置1は、本体2と、この本体
2内に熱を供給する高熱の熱交換器3と、この本体2内
の湿分を除去する蒸発器4と、本体2内を加湿する加湿
手段5と、この本体2内に煙を供給する煙供給手段6
と、本体2内の温度を検出する温度センサー7と、本体
2内の湿度を検出する湿度センサー8と、本体2内の温
度を設定温度に制御する温度制御手段9と、本体2内の
湿度を湿度に制御する湿度制御手段10と、本体2内の空
気を循環させるファン11とを有し、本体2をほぼ密閉状
態で煙供給手段6からの煙を本体2内を循環させると共
に高熱の熱交換器3で本体2内の温度を上げて、煮熟さ
れた鰹の肉を焙乾するものである。
That is, the roasting device 1 comprises a main body 2, a high heat heat exchanger 3 for supplying heat into the main body 2, an evaporator 4 for removing moisture in the main body 2, and an inside of the main body 2. Humidifying means 5 for humidifying the air, and smoke supplying means 6 for supplying smoke into the main body 2.
A temperature sensor 7 for detecting the temperature in the main body 2, a humidity sensor 8 for detecting the humidity in the main body 2, a temperature control means 9 for controlling the temperature in the main body 2 to a set temperature, and a humidity in the main body 2. It has a humidity control means 10 for controlling the temperature in the main body 2 and a fan 11 for circulating the air in the main body 2, and the smoke from the smoke supply means 6 is circulated in the main body 2 while the main body 2 is in a substantially sealed state and high heat is generated. The temperature in the main body 2 is raised by the heat exchanger 3 to roast the bonito meat that has been boiled.

【0022】高熱の熱交換器3は、ボイラ22から発生す
る蒸気を配管12を介して導かれる。配管12は、途中分岐
し、分岐部分の先端側には、加湿手段5が設けられてい
る。又、分岐部分の中途には、開閉弁13が設けられ、設
定された湿度に達しているかを湿度センサー8により検
出し湿度制御手段10により、開閉弁13が開閉制御され
て、湿度コントロールが行なわれる。
The high heat heat exchanger 3 guides the steam generated from the boiler 22 through the pipe 12. The pipe 12 is branched on the way, and the humidifying means 5 is provided on the tip end side of the branched portion. An on-off valve 13 is provided in the middle of the branch portion, and the humidity sensor 8 detects whether or not the set humidity is reached, and the humidity control means 10 controls the on-off valve 13 to open and close to control the humidity. Be done.

【0023】又、蒸発器4は、冷凍機の室外ユニット14
と銅パイプ15で接続され、設定された温度に達している
かを温度センサー7により検出し温度制御手段9によ
り、冷凍機の室外ユニット14内の図示しない圧縮機をオ
ン、オフして温度コントロールが行なわれる。
The evaporator 4 is the outdoor unit 14 of the refrigerator.
The temperature sensor 7 detects whether or not the temperature has reached the set temperature, and the temperature control means 9 turns on and off the compressor (not shown) in the outdoor unit 14 of the refrigerator to control the temperature. Done.

【0024】又、煙供給手段6は、サクラ、ナラなどの
薪を燃すが、薪は投入扉16より投入し、薪を燃す際空気
供給扉17を開き、薪が燃えた段階で空気供給扉17を閉じ
るようにしている。
Further, the smoke supply means 6 burns firewood such as cherry tree and oak, but the firewood is thrown in through the throwing door 16, the air feed door 17 is opened when burning the firewood, and the air feed door is opened when the firewood is burned. I'm trying to close 17.

【0025】本体2内は、側壁から天井部にかけて逆L
字状に通路18が設けられ、通路18内には、通路18内の空
気流れに沿って蒸発器4、高熱の熱交換器3、ファン11
が順次配列されている。
The inside of the main body 2 is inverted L from the side wall to the ceiling.
A passage 18 is provided in a character shape. Inside the passage 18, the evaporator 4, the high heat heat exchanger 3, and the fan 11 are arranged along the air flow in the passage 18.
Are arranged in sequence.

【0026】本体2内には、かご19を積層した台車20が
配置され、該かご19内には煮熟された鰹の肉21が入って
いる。
A trolley 20 in which baskets 19 are stacked is arranged in the main body 2, and cooked bonito meat 21 is placed in the basket 19.

【0027】次に、焙乾装置1の本体2内の温度、湿度
を温度制御手段9、湿度制御手段10により制御すること
により、本体2内で鰹の肉を連続的に焙乾する方法につ
いて説明する。
Next, a method for continuously roasting bonito meat in the main body 2 by controlling the temperature and humidity in the main body 2 of the roasting device 1 by the temperature control means 9 and the humidity control means 10 will be described. explain.

【0028】先ず、本体2内に煮熟された鰹の肉21を載
置し、本体2内を温度35℃〜55℃、湿度50%〜80%(よ
り望ましくは、温度35℃〜55℃、湿度70%)で、燻煙の
雰囲気中に保持して鰹の肉21表面に燻煙成分を付着させ
る煙付工程(例えば、鰹の肉3Kgの場合、約2時間程
度)と、この煙付工程の後、本体2内の湿度(例えば、
湿度20%以下)を下げて鰹の肉21の表面側を乾燥させる
乾燥工程(例えば、鰹の肉3Kgの場合、約3時間程度、
設定温度55℃)、この乾燥工程の後、本体内の温度(例
えば、設定温度10℃〜30℃、より望ましくは、設定温度
15℃〜20℃)を下げて鰹の肉21の中心水分を鰹の肉21の
表面側に引き出すために、本体2内の温度を下げる冷却
工程と、この冷却工程の後、鰹の肉21の表面の劣化を防
止すると共に鰹の肉21の水分の均一化を図るために、温
度25℃〜35℃、湿度80%以上に保つあん蒸工程(例え
ば、鰹の肉3Kgの場合、約1時間程度)とからなるもの
で、この一連の煙付工程→乾燥工程→冷却工程→あん蒸
工程を10〜13回程度、順次繰り返して鰹節を焙乾する。
First, the cooked bonito meat 21 is placed in the main body 2 and the inside of the main body 2 is at a temperature of 35 ° C to 55 ° C and a humidity of 50% to 80% (more preferably, a temperature of 35 ° C to 55 ° C). , Humidity of 70%), smoked process to keep smoked components on the surface of bonito meat 21 by keeping it in the atmosphere of smoked smoke (for example, about 3 hours for 3Kg of bonito meat) and this smoke After the attaching step, the humidity in the main body 2 (for example,
Drying process of lowering the humidity (20% or less) to dry the surface side of bonito meat 21 (for example, in the case of 3 Kg of bonito meat, about 3 hours,
Set temperature 55 ℃, after this drying process, the temperature inside the body (for example, set temperature 10 ℃ ~ 30 ℃, more preferably set temperature
15 ℃ ~ 20 ℃) in order to draw out the central water content of bonito meat 21 to the surface side of bonito meat 21, a cooling step of lowering the temperature in main body 2 and, after this cooling step, bonito meat 21 In order to prevent the deterioration of the surface of the bonito and to make the water content of the bonito meat 21 uniform, a fumigation process that keeps the temperature at 25 ° C to 35 ° C and the humidity at 80% or more (for example, about 3 kg of bonito meat, about 1 About 10 to 13 times, and the roasting of bonito flakes is sequentially repeated.

【0029】前述の煙付工程によれば、高温高湿(例え
ば、温度60℃、湿度80%)状態を防止でき、鰹の肉21の
黄ばみを防止し、しかも、湿度50%〜80%の状態で煙と
反応させるため、鰹の肉21に煙の付着を多くすることが
できる。
According to the above-described step of adding smoke, high temperature and high humidity (for example, temperature 60 ° C., humidity 80%) can be prevented, yellowing of bonito meat 21 can be prevented, and humidity of 50% to 80% can be prevented. Since it reacts with the smoke in the state, it is possible to increase the amount of smoke attached to the bonito meat 21.

【0030】特に、鰹節の煙付け方法は、本体2内の燻
煙の雰囲気中に煮熟された鰹の肉21を載置し、煮熟され
た鰹の肉21の温度を鰹の肉21の雰囲気温度より低くなる
ように本体2内の設定温度を段階的に徐々に上昇させる
と共に前記設定温度は、温度60℃を越えないようにして
鰹の肉21表面に燻煙成分を付着させるため、煮熟された
鰹の肉21の温度を鰹の肉21の雰囲気温度より低くなるよ
うにして鰹の肉21表面に雰囲気中の水を凝縮させて煙が
付着させるように反応させ、鰹の肉21に煙の付着を多く
することができる。
In particular, the method of smoking bonito flakes is to put the cooked bonito meat 21 in the smoked atmosphere in the main body 2 and set the temperature of the cooked bonito meat 21 to the bonito meat 21. In order to gradually increase the set temperature in the main body 2 so as to be lower than the ambient temperature of the above, and to make the set temperature not exceed the temperature of 60 ° C., to attach the smoke component to the surface of the bonito meat 21. , The temperature of the boiled bonito meat 21 should be lower than the ambient temperature of the bonito meat 21, causing the water in the atmosphere to condense on the surface of the bonito meat 21 and reacting so that smoke attaches, More smoke can be attached to the meat 21.

【0031】又、煙付工程の後、本体2内の湿度を下げ
て鰹の肉21を乾燥させる乾燥工程とし、従来のように乾
燥工程と煙付け工程とを同時に行わうことがなく、煙付
けに適した鰹の肉21表面を塗れた状態に保つことがで
き、その後、乾燥工程に入るため、香味の良い焙乾を得
ることができる。
Further, after the smoke-adding step, a drying step of lowering the humidity in the main body 2 to dry the bonito meat 21 is performed, and the smoke-drying step and the smoke-adding step are not performed at the same time as in the conventional case. The surface of the bonito meat 21 suitable for attachment can be kept in a coated state, and then the drying step is started, so that roasting with a good flavor can be obtained.

【0032】又、乾燥工程の後、本体2内の温度を下げ
て鰹の肉21の中心水分を鰹の肉21の表面側に引き出すた
めに、本体2内の温度を下げる冷却工程とし、高温高湿
(例えば、温度60℃、湿度80%)状態を防止して、鰹の
肉21の黄ばみを防止し、しかも、湿度50%〜80%の状態
で煙と反応させるため、鰹の肉21に煙の付着を多くする
ことができ、更に、冷却工程により、鰹の肉21の中心水
分を鰹の肉21の表面側に引き出し節表面の劣化を防止す
ることができる。
After the drying step, the temperature in the main body 2 is lowered to draw out the central water content of the bonito meat 21 to the surface side of the bonito meat 21. In this cooling step, the temperature in the main body 2 is lowered to a high temperature. To prevent high humidity (for example, temperature 60 ℃, humidity 80%) to prevent yellowing of bonito meat 21 and to react with smoke at humidity 50% to 80%, bonito meat 21 It is possible to increase the amount of smoke adhering to the surface of the bonito, and further to cool the central water of the bonito meat 21 to the surface side of the bonito meat 21 and prevent the deterioration of the knot surface by the cooling step.

【0033】又、冷却工程の後、鰹の肉21の表面の劣化
を防止すると共に鰹の肉21の水分の均一化を図るため
に、温度25℃〜35℃、湿度80%以上に保つあん蒸工程と
し、冷却工程により、鰹の肉21の中心水分を鰹の肉21の
表面側に引き出し節表面の劣化を防止することができ、
又、冷却工程の後のあん蒸工程により、鰹の肉21の雰囲
気中を高湿状態とし、鰹の肉21の中心と鰹の肉21の表面
側との水分の均一化を図って比較的短時間に鰹節を乾燥
させることができる。
After the cooling step, in order to prevent deterioration of the surface of the bonito meat 21 and to make the water content of the bonito meat 21 uniform, the temperature is kept at 25 ° C to 35 ° C and the humidity is kept at 80% or more. By the steaming step and the cooling step, the central water content of the bonito meat 21 can be drawn to the surface side of the bonito meat 21 to prevent deterioration of the knot surface.
In addition, the atmosphere of the bonito meat 21 is kept in a high humidity state by the fumigation process after the cooling process, and the water content in the center of the bonito meat 21 and the surface side of the bonito meat 21 is made relatively uniform. The bonito flakes can be dried in a short time.

【0034】この焙乾工程においては、初期[1回(1
番火)〜2回(2番火)]、中期(3回〜6回)、後期
(7回〜10回)の三段階に分けることができ、初期工程
は、肉質中の赤色素を酸化から守るため、鰹節表面の乾
燥による樹脂化及び酸化防止物質の生成による酸化防止
が工程の主目的で、そのため高温、低湿による速やかな
焙乾が必要とされ、中期工程は、燻煙成分の付着による
香味による香味付与が目的とされ、後期工程は、鰹節の
水分を均一化し、表面の劣化を防ぎながら、効率的な乾
燥を目的としている。
In this roasting process, the initial [1 time (1
It can be divided into three stages: No. 2 to 2 (2nd)], middle (3 to 6), and late (7 to 10). The initial process oxidizes the red pigment in the meat. The main purpose of the process is to prevent the formation of resin by drying the surface of bonito flakes and the formation of antioxidant substances in order to protect it from oxidization.Therefore, rapid roasting at high temperature and low humidity is required. The purpose of the latter step is to make the water content of the bonito flakes uniform and prevent surface deterioration while efficiently drying.

【0035】実験結果によれば、初期工程において、全
体の80%が蒸発し、又、色調評価でも、初期の乾燥のよ
い鰹節は、樹脂化にともなう酸化防止の影響からか赤色
が濃く、色調的に良好であった。
According to the experimental results, 80% of the whole was evaporated in the initial step, and in the color tone evaluation, bonito flakes that are good in the initial dryness have a deep red color due to the effect of oxidation prevention due to resinification. Was good.

【0036】又、従来のものは、煙の発生源と熱源は同
じで、しかも、本体内に発生した水分を外部へ排気し
て、薪により発生した煙りを外部へ放出して煙のロスに
なり、本体内煙濃度を高濃度化することが困難であった
が、焙乾装置1では、煙の発生源と熱源を異にし、発生
した水分を蒸発器4により除湿するため、外部への煙の
放出を防ぎ、少量の薪で高濃度の煙を長時間持続するこ
とができる(図3参照)。図3において、新焙乾実験庫
とは、焙乾装置1であり、焼津式乾燥機とは、図6に示
す焼津式焙乾装置であり、急造庫とは、図7に示す急造
庫のことである。
Further, the conventional one has the same smoke generation source and heat source, and moreover, the moisture generated in the main body is exhausted to the outside, and the smoke generated by the firewood is discharged to the outside to reduce the smoke loss. However, it was difficult to increase the smoke concentration in the main body, but in the roasting device 1, the smoke generation source and the heat source are different, and the generated moisture is dehumidified by the evaporator 4, so It is possible to prevent smoke from being emitted and to maintain a high concentration of smoke for a long time with a small amount of firewood (see Fig. 3). In FIG. 3, the new roasting / drying laboratory is the roasting / drying apparatus 1, the Yaizu-type dryer is the Yaizu-type roasting / drying apparatus shown in FIG. That is.

【0037】又、官能評価の結果、香りの強さは、フェ
ノール量に比例することから、従来品との香味の強弱を
フェノール量で比較すると、図4に示すように、温湿度
調整、高濃度の煙り付与により、従来品にないフェノー
ル量を得ることができた。
Further, as a result of the sensory evaluation, the intensity of the scent is proportional to the amount of phenol. Therefore, comparing the intensity of the flavor with that of the conventional product in terms of the amount of phenol, as shown in FIG. By adding a certain amount of smoke, it was possible to obtain an amount of phenol that was not available in conventional products.

【0038】図4において、焙乾実験庫とは、焙乾装置
1であり、現状7社焙乾庫とは、図6及び図7に示す焼
津式焙乾装置、急造庫である。
In FIG. 4, the roasting / drying room is the roasting / drying apparatus 1, and the roasting / drying room of the current 7 companies is the Yaizu type roasting / drying apparatus shown in FIGS. 6 and 7.

【0039】又、後期工程においても従来品では、高温
(60℃以上)、低湿度(20%以下)の乾燥した熱風に鰹
節を長時間さらすため、過乾燥化し表面劣化が著しく、
商品価値を低下させていた。又、表面の劣化を防止する
ため、本体外への放置によるあん蒸工程を必要とするた
め、鰹節の本体への出し入れを頻繁に行なうことが必要
とされ、従来の作業においては、製品が完成するまでに
は6回〜10回の出し入れを必要としていが、上述した温
度、湿度を温度制御手段9、湿度制御手段10により制御
して、煙付工程→乾燥工程→冷却工程→あん蒸工程を本
体2内で連続的に行ない、その結果、図5に示すよう
に、全加工日数27日間から13日間と大幅に短縮すること
ができ、フェノール量(従来品 3.14mg/100g 、実施品
8.20mg/100g )の付着も多くすることができた。図5に
おいて、焙乾実験庫、新焙乾実験庫とは、焙乾装置1の
ことで、企業No.9乾燥機とは、焼津式焙乾装置のことで
ある。
Even in the latter step, in the conventional product, since the bonito flakes are exposed for a long time to dry hot air of high temperature (60 ° C. or higher) and low humidity (20% or less), they are over-dried and surface deterioration is remarkable,
It was reducing the product value. In addition, in order to prevent surface deterioration, it is necessary to carry out the fumigation process by leaving it outside the main body, so it is necessary to frequently put the bonito in and out of the main body. It takes 6 to 10 times to take in and out, but the temperature and humidity described above are controlled by the temperature control means 9 and the humidity control means 10, and the smoke attachment step → drying step → cooling step → fumigation step. As a result, as shown in Fig. 5, the total number of processing days can be significantly reduced from 27 days to 13 days, and the amount of phenol (conventional product 3.14mg / 100g,
It was also possible to increase the amount of adhesion of 8.20mg / 100g). In FIG. 5, the roasting / drying laboratory and the new roasting / drying laboratory refer to the roasting apparatus 1, and the company No. 9 dryer refers to the Yaizu type roasting apparatus.

【0040】[0040]

【発明の効果】本発明の鰹節の煙付け方法は、本体内に
煮熟された鰹の肉を載置し、前記本体内を温度35℃〜55
℃、湿度50%〜80%で、燻煙の雰囲気中に保持して前記
鰹の肉表面に燻煙成分を付着させるから、高温高湿(例
えば、温度60℃、湿度80%)状態を防止して、鰹の肉の
黄ばみを防止し、しかも、湿度50%〜80%の状態で煙と
反応させるため、鰹の肉に煙の付着を多くすることがで
きる。
EFFECT OF THE INVENTION According to the method for smoked bonito flakes of the present invention, the cooked bonito meat is placed in the main body, and the inside of the main body is at a temperature of 35 ° C to 55 ° C.
Prevents high-temperature high-humidity (for example, temperature 60 ° C, humidity 80%) because the smoke component is attached to the meat surface of the bonito by keeping it in the atmosphere of smoking at 50 ° C-80% humidity. Then, the yellowing of the bonito meat is prevented, and moreover, it reacts with the smoke at a humidity of 50% to 80%, so that the smoke of the bonito meat can be attached more often.

【0041】又、本発明の鰹節の煙付け方法は、本体内
の燻煙の雰囲気中に煮熟された鰹の肉を載置し、前記煮
熟された鰹の肉の温度を前記鰹の肉の雰囲気温度より低
くなるように前記本体内の設定温度を段階的に徐々に上
昇させると共に前記設定温度は、温度60℃を越えないよ
うにして前記鰹の肉表面に燻煙成分を付着させるため、
高温高湿(例えば、温度60℃、湿度80%)状態を防止し
て、鰹の肉の黄ばみを防止し、しかも、煮熟された鰹の
肉の温度を鰹の肉の雰囲気温度より低くなるようにして
鰹の肉表面に雰囲気中の水を凝縮させて煙が付着させる
ように反応させ、鰹の肉に煙の付着を多くすることがで
きる。
In addition, according to the method for smoked bonito flakes of the present invention, the cooked bonito meat is placed in a smoked atmosphere in the main body, and the temperature of the cooked bonito meat is adjusted to that of the bonito. The set temperature in the main body is gradually increased so as to be lower than the ambient temperature of the meat, and the set temperature does not exceed a temperature of 60 ° C., and a smoke component is attached to the meat surface of the bonito. For,
Prevents high temperature and high humidity (for example, temperature 60 ℃, humidity 80%), prevents yellowing of bonito meat, and lowers the temperature of cooked bonito meat below the ambient temperature of bonito meat. In this way, water in the atmosphere is condensed on the surface of the meat of the bonito and reacted so that smoke adheres to the surface of the meat of the bonito to increase the adhesion of smoke to the meat of the bonito.

【0042】又、本発明の鰹節の焙乾方法は、煮熟され
た鰹の肉を燻煙させて乾燥させる鰹節の焙乾方法におい
て、本体内に煮熟された鰹の肉を載置し、前記本体内を
温度35℃〜55℃、湿度50%〜80%で、燻煙の雰囲気中に
保持して前記鰹の肉表面に燻煙成分を付着させる煙付工
程と、この煙付工程の後、前記本体内の湿度を下げて前
記鰹の肉を乾燥させる乾燥工程とからなるため、従来の
ように乾燥工程と煙付け工程とを同時に行わうことがな
く、煙付けに適した鰹の肉表面を塗れた状態に保つこと
ができ、その後、乾燥工程に入るため、香味の良い焙乾
を得ることができる。
In addition, the method of roasting bonito flakes of the present invention is the roasting method of bonito flakes, in which smoked bonito meat is smoked to dry, and the cooked bonito meat is placed in the main body. A smoke attaching step of attaching a smoke component to the meat surface of the bonito by keeping the inside of the body at a temperature of 35 ° C. to 55 ° C. and a humidity of 50% to 80% in a smoke atmosphere, and this smoke attaching step After that, since it consists of a drying process of lowering the humidity in the main body to dry the meat of the bonito, it is not necessary to perform the drying process and the smokeing process at the same time as in the conventional case, and it is suitable for smoking. The meat surface can be kept in a wet state, and then the drying step is performed, so that roasting with a good flavor can be obtained.

【0043】又、本発明の鰹節の焙乾方法は、煮熟され
た鰹の肉を燻煙させて乾燥させる鰹節の焙乾方法におい
て、本体内に煮熟された鰹の肉を載置し、前記本体内を
温度35℃〜55℃、湿度50%〜80%で、燻煙の雰囲気中に
保持して前記鰹の肉表面に燻煙成分を付着させる煙付工
程と、この煙付工程の後、前記本体内の湿度を下げて前
記鰹の肉の表面側を乾燥させる乾燥工程と、この乾燥工
程の後、前記本体内の温度を下げて前記鰹の肉の中心水
分を前記鰹の肉の表面側に引き出すために、前記本体内
の温度を下げる冷却工程とからなるため、高温高湿(例
えば、温度60℃、湿度80%)状態を防止して、鰹の肉の
黄ばみを防止し、しかも、湿度50%〜80%の状態で煙と
反応させるため、鰹の肉に煙の付着を多くすることがで
き、更に、冷却工程により、鰹の肉の中心水分を前記鰹
の肉の表面側に引き出し節表面の劣化を防止することが
できる。
The method of roasting bonito flakes according to the present invention is the roasting method of bonito flakes, in which the cooked bonito meat is smoked to dry, and the cooked bonito meat is placed in the main body. A smoke attaching step of attaching a smoke component to the meat surface of the bonito by keeping the inside of the body at a temperature of 35 ° C. to 55 ° C. and a humidity of 50% to 80% in a smoke atmosphere, and this smoke attaching step After that, a drying step of lowering the humidity in the main body to dry the surface side of the bonito meat, and, after this drying step, lowering the temperature in the main body to remove the central water content of the bonito meat from the bonito. It consists of a cooling process that lowers the temperature inside the main body in order to bring it out to the surface side of the meat, so it prevents high temperature and high humidity (for example, temperature 60 ° C, humidity 80%) and prevents yellowing of bonito meat. In addition, since it reacts with smoke at a humidity of 50% to 80%, it is possible to increase the amount of smoke adhering to the meat of the bonito. Therefore, the central water content of the bonito meat can be drawn out to the surface side of the bonito meat to prevent the deterioration of the knot surface.

【0044】又、本発明の鰹節の焙乾方法は、煮熟され
た鰹の肉を燻煙させて乾燥させる鰹節の焙乾方法におい
て、本体内に煮熟された鰹の肉を載置し、前記本体内を
温度35℃〜55℃、湿度50%〜80%で、燻煙の雰囲気中に
保持して前記鰹の肉表面に燻煙成分を付着させる煙付工
程と、この煙付工程の後、前記本体内の湿度を下げて前
記鰹の肉の表面側を乾燥させる乾燥工程と、この乾燥工
程の後、前記本体内の温度を下げて前記鰹の肉の中心水
分を前記鰹の肉の表面側に引き出すために、前記本体内
の温度を下げる冷却工程と、この冷却工程の後、前記鰹
の肉の表面の劣化を防止すると共に前記鰹の肉の水分の
均一化を図るために、温度25℃〜35℃、湿度80%以上に
保つあん蒸工程とからなるため、高温高湿(例えば、温
度60℃、湿度80%)状態を防止して、鰹の肉の黄ばみを
防止し、しかも、湿度50%〜80%の状態で煙と反応させ
るため、鰹の肉に煙の付着を多くすることができ、更
に、冷却工程により、鰹の肉の中心水分を前記鰹の肉の
表面側に引き出し節表面の劣化を防止することができ、
又、冷却工程の後のあん蒸工程により、鰹の肉の雰囲気
中を高湿状態とし、鰹の肉の中心と鰹の肉の表面側との
水分の均一化を図って比較的短時間に鰹節を乾燥させる
ことができる。
Further, the method for roasting bonito flakes of the present invention is the roasting method for bonito flakes, in which the cooked bonito meat is smoked to dry, and the cooked bonito meat is placed in the main body. A smoke attaching step of attaching a smoke component to the meat surface of the bonito by keeping the inside of the body at a temperature of 35 ° C. to 55 ° C. and a humidity of 50% to 80% in a smoke atmosphere, and this smoke attaching step After that, a drying step of lowering the humidity in the main body to dry the surface side of the bonito meat, and, after this drying step, lowering the temperature in the main body to remove the central water content of the bonito meat from the bonito. In order to bring out to the surface side of the meat, a cooling step of lowering the temperature inside the main body, and after this cooling step, to prevent deterioration of the surface of the meat of the bonito and to make the water content of the meat of the bonito uniform. In addition, the temperature of 25 ℃ -35 ℃ and the humidity of 80% or more are included in the steaming process, so high temperature and high humidity (for example, temperature 60 ℃, humidity 80%) To prevent yellowing of bonito meat and to react with smoke at a humidity of 50% to 80%, it is possible to increase smoke adhesion to bonito meat, and further, by the cooling process, It is possible to pull out the central moisture of the bonito meat to the surface side of the bonito meat and prevent the deterioration of the knot surface.
In addition, the atmosphere of the bonito meat is made highly humid by the fumigation process after the cooling process, and the water content between the center of the bonito meat and the surface side of the bonito meat is homogenized in a relatively short time. The bonito flakes can be dried.

【0045】又、本発明の鰹節の焙乾装置は、本体と、
この本体内に熱を供給する高熱の熱交換器と、この本体
内に煙を供給する煙供給手段と、前記本体内の空気を循
環させるファンとを有し、前記本体をほぼ密閉状態で熱
供給の循環系と煙の循環系を分離するものであるから、
本体内の空気と煙を本体外へ放出することなく本体内で
循環させることができ、煙の量を増やすことなく濃度の
濃い煙を鰹の肉に供給することができ、内部の循環系を
熱供給と煙供給に分離し、薪の燃焼に必要な酸素の供給
量を必要最小域に押さえ、煙の発生量を増加させること
ができる。
The bonito flakes roasting device of the present invention comprises a main body,
The main body has a high-heat heat exchanger for supplying heat into the main body, a smoke supply unit for supplying smoke into the main body, and a fan for circulating the air in the main body. Since it separates the supply circulation system from the smoke circulation system,
The air and smoke in the body can be circulated in the body without being discharged to the outside of the body, and the dense smoke can be supplied to the bonito meat without increasing the amount of smoke, and the internal circulation system can be improved. It can be separated into heat supply and smoke supply, and the amount of oxygen required for combustion of firewood can be suppressed to a necessary minimum range to increase the amount of smoke generation.

【0046】又、本発明の鰹節の焙乾装置は、本体と、
この本体内に熱を供給する高熱の熱交換器と、この本体
内の湿分を除去する蒸発器と、前記本体内を加湿する加
湿手段と、この本体内に煙を供給する煙供給手段と、前
記本体内の温度を検出する温度センサーと、前記本体内
の湿度を検出する湿度センサーと、前記本体内の温度を
設定温度に制御する温度制御手段と、前記本体内の湿度
を設定湿度に制御する湿度制御手段と、前記本体内の空
気を循環させるファンとを有し、前記本体をほぼ密閉状
態で前記煙供給手段からの煙を前記本体内を循環させる
と共に前記高熱の熱交換器で前記本体内の温度を上げ
て、煮熟された鰹の肉を焙乾するから、本体内の空気と
煙を本体外へ放出することなく本体内で循環させること
ができ、煙の量を増やすことなく濃度の濃い煙を鰹の肉
に供給することができ、しかも、従来のように乾燥工程
と煙付け工程とを同時に行わうことがなく、温湿度を調
整することにより、煙付けに適した鰹の肉表面を塗れた
状態に保ち、その後、乾燥工程に入ることができ、香味
の良い焙乾を得ることができる。
Further, the bonito roasting device of the present invention comprises a main body,
A high heat heat exchanger for supplying heat into the main body, an evaporator for removing moisture in the main body, a humidifying means for humidifying the main body, and a smoke supply means for supplying smoke into the main body. , A temperature sensor for detecting the temperature in the main body, a humidity sensor for detecting the humidity in the main body, a temperature control means for controlling the temperature in the main body to a set temperature, the humidity in the main body to the set humidity It has a humidity control means for controlling and a fan for circulating the air in the main body, and the smoke from the smoke supply means is circulated in the main body while the main body is in a substantially sealed state, and the heat exchanger of high heat is used. By raising the temperature in the main body and roasting the cooked bonito meat, the air and smoke in the main body can be circulated in the main body without being emitted to the outside of the main body, increasing the amount of smoke It is possible to supply dense smoke to bonito meat without Moreover, unlike the conventional case, the drying step and the smoking step are not performed at the same time, and by adjusting the temperature and humidity, the bonito meat surface suitable for smoking is kept in a coated state, and then the drying step is performed. You can get in and get a savory roast.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の一実施例の鰹節の焙乾装置を概略的に
示す一部縦断正面図である。
FIG. 1 is a partially longitudinal front view schematically showing a roasting device for dried bonito according to an embodiment of the present invention.

【図2】図1記載の鰹節の焙乾装置の概略的平面図であ
る。
FIG. 2 is a schematic plan view of the bonito roasting device shown in FIG.

【図3】煙り濃度状態を比較したグラフである。FIG. 3 is a graph comparing smoke density states.

【図4】フェノール量を比較したグラフである。FIG. 4 is a graph comparing the amounts of phenol.

【図5】加工日数を比較した表である。FIG. 5 is a table comparing processing days.

【図6】従来の焙乾装置を概略的に示す一部縦断正面図
である。
FIG. 6 is a partially longitudinal front view schematically showing a conventional roasting device.

【図7】従来の焙乾装置を概略的に示す一部縦断正面図
である。
FIG. 7 is a partially longitudinal front view schematically showing a conventional roasting device.

【符号の説明】[Explanation of symbols]

1 焙乾装置 2 本体 3 高熱の熱交換器 4 蒸発器 5 加湿手段 6 煙供給手段 7 温度センサー 8 湿度センサー 9 温度制御手段 10 湿度制御手段 11 ファン 1 Roasting device 2 Main body 3 High heat heat exchanger 4 Evaporator 5 Humidifying means 6 Smoke supplying means 7 Temperature sensor 8 Humidity sensor 9 Temperature control means 10 Humidity control means 11 Fan

───────────────────────────────────────────────────── フロントページの続き (72)発明者 本 杉 正 義 静岡県藤枝市藤岡2ー5ー12 (72)発明者 鈴 木 敏 博 静岡県掛川市長谷1828 ─────────────────────────────────────────────────── ─── Continuation of front page (72) Inventor Masayoshi Sugi, Fujioka 2-5-12, Fujieda City, Shizuoka Prefecture (72) Inventor Toshihiro Suzuki 1828 Hase, Kakegawa City, Shizuoka Prefecture

Claims (7)

【特許請求の範囲】[Claims] 【請求項1】 本体内に煮熟された鰹の肉を載置し、前
記本体内を温度35℃〜55℃、湿度50%〜80%で、燻煙の
雰囲気中に保持して前記鰹の肉表面に燻煙成分を付着さ
せることを特徴とする鰹節の煙付け方法。
1. The bonito meat that has been boiled and ripened is placed in the main body, and the inside of the main body is maintained at a temperature of 35 ° C. to 55 ° C. and a humidity of 50% to 80% in a smoked atmosphere, and the bonito is kept. A method of smoking bonito flakes, characterized in that a smoke component is attached to the surface of the meat.
【請求項2】 本体内の燻煙の雰囲気中に煮熟された鰹
の肉を載置し、前記煮熟された鰹の肉の温度を前記鰹の
肉の雰囲気温度より低くなるように前記本体内の設定温
度を段階的に徐々に上昇させると共に前記設定温度は、
温度60℃を越えないようにして前記鰹の肉表面に燻煙成
分を付着させることを特徴とする鰹節の煙付け方法。
2. The cooked bonito meat is placed in a smoke atmosphere in the body, and the temperature of the cooked bonito meat is set to be lower than the ambient temperature of the bonito meat. While gradually increasing the set temperature in the main body in stages, the set temperature is
A method of smoking bonito flakes, characterized in that a smoke component is attached to the meat surface of the bonito so that the temperature does not exceed 60 ° C.
【請求項3】 煮熟された鰹の肉を燻煙させて乾燥させ
る鰹節の焙乾方法において、本体内に煮熟された鰹の肉
を載置し、前記本体内を温度35℃〜55℃、湿度50%〜80
%で、燻煙の雰囲気中に保持して前記鰹の肉表面に燻煙
成分を付着させる煙付工程と、この煙付工程の後、前記
本体内の湿度を下げて前記鰹の肉を乾燥させる乾燥工程
とからなることを特徴とする鰹節の焙乾方法。
3. A method of roasting bonito flakes, in which the cooked bonito meat is smoked and dried, wherein the cooked bonito meat is placed in the main body, and the temperature in the main body is 35 ° C. to 55 ° C. ℃, humidity 50% to 80
%, The step of adding smoke to the surface of the meat of the bonito by keeping it in the atmosphere of smoke, and after the step of adding smoke, reduce the humidity in the main body to dry the meat of the bonito. A method for roasting bonito flakes, which comprises a drying step of
【請求項4】 煮熟された鰹の肉を燻煙させて乾燥させ
る鰹節の焙乾方法において、本体内に煮熟された鰹の肉
を載置し、前記本体内を温度35℃〜55℃、湿度50%〜80
%で、燻煙の雰囲気中に保持して前記鰹の肉表面に燻煙
成分を付着させる煙付工程と、この煙付工程の後、前記
本体内の湿度を下げて前記鰹の肉の表面側を乾燥させる
乾燥工程と、この乾燥工程の後、前記本体内の温度を下
げて前記鰹の肉の中心水分を前記鰹の肉の表面側に引き
出すために、前記本体内の温度を下げる冷却工程とから
なることを特徴とする鰹節の焙乾方法。
4. A method of roasting bonito flakes, in which smoked bonito meat is smoked and dried, wherein the cooked bonito meat is placed in the main body, and the temperature in the main body is 35 ° C. to 55 ° C. ℃, humidity 50% to 80
%, A smoke attaching step of adhering a smoke component to the meat surface of the bonito by holding it in an atmosphere of smoke, and after the smoke attaching step, the humidity in the main body is lowered to reduce the surface of the bonito meat. And a drying step of drying the side, and after this drying step, cooling to lower the temperature in the main body in order to lower the temperature in the main body and draw the central water content of the bonito meat to the surface side of the bonito meat. A method for roasting bonito flakes, which comprises the steps of:
【請求項5】 煮熟された鰹の肉を燻煙させて乾燥させ
る鰹節の焙乾方法において、本体内に煮熟された鰹の肉
を載置し、前記本体内を温度35℃〜55℃、湿度50%〜80
%で、燻煙の雰囲気中に保持して前記鰹の肉表面に燻煙
成分を付着させる煙付工程と、この煙付工程の後、前記
本体内の湿度を下げて前記鰹の肉の表面側を乾燥させる
乾燥工程と、この乾燥工程の後、前記本体内の温度を下
げて前記鰹の肉の中心水分を前記鰹の肉の表面側に引き
出すために、前記本体内の温度を下げる冷却工程と、こ
の冷却工程の後、前記鰹の肉の表面の劣化を防止すると
共に前記鰹の肉の水分の均一化を図るために、温度25℃
〜35℃、湿度80%以上に保つあん蒸工程とからなること
を特徴とする鰹節の焙乾方法。
5. A method of roasting bonito flakes, in which the cooked bonito meat is smoked to dry, the cooked bonito meat is placed in the main body, and the temperature in the main body is 35 ° C. to 55 ° C. ℃, humidity 50% to 80
%, A smoke attaching step of adhering a smoke component to the meat surface of the bonito by holding it in an atmosphere of smoke, and after the smoke attaching step, the humidity in the main body is lowered to reduce the surface of the bonito meat. And a drying step of drying the side, and after this drying step, cooling to lower the temperature in the main body in order to lower the temperature in the main body and draw the central water content of the bonito meat to the surface side of the bonito meat. After the step and this cooling step, in order to prevent the deterioration of the surface of the meat of the bonito and to make the water content of the meat of the bonito uniform, a temperature of 25 ° C.
A method of roasting dried bonito flakes, which comprises an asbestos process of keeping at ~ 35 ° C and a humidity of 80% or more.
【請求項6】 本体と、この本体内に熱を供給する高熱
の熱交換器と、この本体内に煙を供給する煙供給手段
と、前記本体内の空気を循環させるファンとを有し、前
記本体をほぼ密閉状態で熱供給の循環系と煙の循環系を
分離することを特徴とする鰹節の焙乾装置。
6. A main body, a high heat heat exchanger for supplying heat into the main body, a smoke supply means for supplying smoke into the main body, and a fan for circulating air in the main body, A roasting device for dried bonito flakes, characterized in that the circulation system for heat supply and the circulation system for smoke are separated from each other in a substantially sealed state of the main body.
【請求項7】 本体と、この本体内に熱を供給する高熱
の熱交換器と、この本体内の湿分を除去する蒸発器と、
前記本体内を加湿する加湿手段と、この本体内に煙を供
給する煙供給手段と、前記本体内の温度を検出する温度
センサーと、前記本体内の湿度を検出する湿度センサー
と、前記本体内の温度を設定温度に制御する温度制御手
段と、前記本体内の湿度を設定湿度に制御する湿度制御
手段と、前記本体内の空気を循環させるファンとを有
し、前記本体をほぼ密閉状態で前記煙供給手段からの煙
を前記本体内を循環させると共に前記高熱の熱交換器で
前記本体内の温度を上げて、煮熟された鰹の肉を焙乾す
ることを特徴とする鰹節の焙乾装置。
7. A main body, a high-heat heat exchanger for supplying heat into the main body, and an evaporator for removing moisture in the main body,
Humidifying means for humidifying the inside of the main body, smoke supply means for supplying smoke into the main body, a temperature sensor for detecting a temperature inside the main body, a humidity sensor for detecting humidity inside the main body, and inside the main body The temperature control means for controlling the temperature of the main body to a set temperature, the humidity control means for controlling the humidity in the main body to the set humidity, and a fan for circulating the air in the main body, the main body in a substantially sealed state. The smoke from the smoke supply means is circulated in the main body, and the temperature in the main body is raised by the high heat heat exchanger to roast the bonito meat that has been boiled. Drying device.
JP5203486A 1993-08-17 1993-08-17 Method for smoking bonito meat, method for smoking and drying bonito meat and apparatus of smoking and drying bonito meat Pending JPH0750986A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP5203486A JPH0750986A (en) 1993-08-17 1993-08-17 Method for smoking bonito meat, method for smoking and drying bonito meat and apparatus of smoking and drying bonito meat

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP5203486A JPH0750986A (en) 1993-08-17 1993-08-17 Method for smoking bonito meat, method for smoking and drying bonito meat and apparatus of smoking and drying bonito meat

Publications (1)

Publication Number Publication Date
JPH0750986A true JPH0750986A (en) 1995-02-28

Family

ID=16474959

Family Applications (1)

Application Number Title Priority Date Filing Date
JP5203486A Pending JPH0750986A (en) 1993-08-17 1993-08-17 Method for smoking bonito meat, method for smoking and drying bonito meat and apparatus of smoking and drying bonito meat

Country Status (1)

Country Link
JP (1) JPH0750986A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2007142086A1 (en) 2006-06-07 2007-12-13 Ajinomoto Co., Inc. Method and apparatus for modifying smoke smell and method and apparatus for producing smoked food
JP2011250735A (en) * 2010-06-01 2011-12-15 Marutomo Co Ltd Method for producing dried fish
JP2014032003A (en) * 2012-07-09 2014-02-20 Aoshima Reito Kogyo Kk Drying method of dried fish raw material and drying device of dried fish raw material

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2007142086A1 (en) 2006-06-07 2007-12-13 Ajinomoto Co., Inc. Method and apparatus for modifying smoke smell and method and apparatus for producing smoked food
JP2011250735A (en) * 2010-06-01 2011-12-15 Marutomo Co Ltd Method for producing dried fish
JP2014032003A (en) * 2012-07-09 2014-02-20 Aoshima Reito Kogyo Kk Drying method of dried fish raw material and drying device of dried fish raw material

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