JPH07505337A - Method and apparatus for powder coating - Google Patents
Method and apparatus for powder coatingInfo
- Publication number
- JPH07505337A JPH07505337A JP6500066A JP50006694A JPH07505337A JP H07505337 A JPH07505337 A JP H07505337A JP 6500066 A JP6500066 A JP 6500066A JP 50006694 A JP50006694 A JP 50006694A JP H07505337 A JPH07505337 A JP H07505337A
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- Japan
- Prior art keywords
- article
- powder
- derivative
- coating
- pipe
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0218—Pretreatment, e.g. heating the substrate
- B05D3/0245—Pretreatment, e.g. heating the substrate with induction heating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0442—Installation or apparatus for applying liquid or other fluent material to separate articles rotated during spraying operation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/06—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00 specially designed for treating the inside of hollow bodies
- B05B13/0645—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00 specially designed for treating the inside of hollow bodies the hollow bodies being rotated during treatment operation
- B05B13/0654—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00 specially designed for treating the inside of hollow bodies the hollow bodies being rotated during treatment operation and a treating nozzles being translated through the hollow bodies in a direction essentially parallel to the rotational axis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B14/00—Arrangements for collecting, re-using or eliminating excess spraying material
- B05B14/10—Arrangements for collecting, re-using or eliminating excess spraying material the excess material being particulate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B14/00—Arrangements for collecting, re-using or eliminating excess spraying material
- B05B14/30—Arrangements for collecting, re-using or eliminating excess spraying material comprising enclosures close to, or in contact with, the object to be sprayed and surrounding or confining the discharged spray or jet but not the object to be sprayed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/02—Processes for applying liquids or other fluent materials performed by spraying
- B05D1/12—Applying particulate materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/14—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies
- B05D7/146—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies to metallic pipes or tubes
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Coating Apparatus (AREA)
- Electrostatic Spraying Apparatus (AREA)
Abstract
Description
【発明の詳細な説明】 粉末塗装のための方法及び装置 本発明は、塗装粉末、特に、粉末塗料によって導電性物品を粉末塗装するための 方法と3Ii置に関する。[Detailed description of the invention] Method and apparatus for powder coating The present invention provides a method for powder coating electrically conductive articles with coating powders, in particular powder coatings. Regarding the method and 3Ii arrangement.
従来から、粉末塗装のための方法と装置は公知であった。基本的には、粉末塗装 は表面加工の技術分野に属するものであり、その工程は熱作用によって物品の表 面を塗装するという、環境保護的方法で実施される。溶剤を含む塗料での従来の 塗装とは反対に、この方法においては、塗装粉末、すなわち、粉末塗料が塗装さ れる表面に与えられ、均一な塗装が表面になされる迄、塗装粉末が熱作用によっ て溶解することになる。Methods and apparatus for powder coating have been known for some time. Basically powder coating belongs to the technical field of surface treatment, and the process involves the surface treatment of articles by the action of heat. This is done in an environmentally friendly manner by painting the surface. Conventional paints containing solvents In contrast to painting, in this method the coating powder, i.e. the powder coating, is The coating powder is applied to the surface under heat action until a uniform coating is applied to the surface. It will dissolve.
しかしながら、塗装粉末が塗装される表面に付着することが絶対的に必要である という点に、粉末塗装に伴う基本的問題が存在する。塗装を施す熱処理前のこの 付着力の必要性は、静電粉末塗装工程によって達成されているが、これは従来技 術として既に公知であり、反対の電荷を有する微粒子は互いに吸引し合うという 事実に基づいている。従って、粉末塗装に適当なものは、導電性があるか、熱的 に安定性のある固体のみである。家庭用器具、庭用品、カーアクセサリ−1備品 、ワイヤ製品、各種部品、装飾品等をこの方法で塗装するのが従来の方法であっ た。However, it is absolutely necessary that the coating powder adheres to the surface to be painted. Therein lies the fundamental problem with powder coating. This before heat treatment for painting The need for adhesion is achieved by an electrostatic powder coating process, which It is already known as a technique in which particles with opposite charges attract each other. Based on facts. Therefore, materials suitable for powder coating must be electrically conductive or thermally conductive. It is the only solid that is stable. Household appliances, garden supplies, car accessories - 1 equipment The conventional method is to paint wire products, various parts, decorative items, etc. using this method. Ta.
これまで知られていた方法は、乾爆塗装粉末が供給容器に充填され、流体化され 、かき混ぜられ、そして圧縮空気によって噴き付はガンに入れられるというよう な方法で行なわれていた。噴き付はガン内で、約10ボルトの低い電圧がカスケ ード原理によって高電圧に変換され。The previously known method involved filling a supply container with dry-exploded paint powder and turning it into a fluid. , stirred, and sprayed with compressed air into the gun. It was done in a certain way. With the spray gun, a low voltage of about 10 volts is cascaded inside the gun. converted to high voltage by the code principle.
1つ又はそれ以上の電極が、噴き付けの間に、粉末に60キロボルト乃至100 キロボルトの電圧を与える。電界がガンとアースされた物品の間に形成される。One or more electrodes apply between 60 kilovolts and 100 kilovolts to the powder during spraying. Gives a voltage of kilovolts. An electric field is created between the gun and the grounded article.
粉末粒子はその電界線に従い、残留電荷の結果として、塗装される物品にf=を 着することになる。このように処理された物品は1次の乾燥機へ1手、又は機械 で搬送され、そこで、プラスティ、ツクが大部分を占めるように構成されている 塗装粉末が溶解され、滑らかな被膜を形成するように200℃に達する温度でキ ュアさせられる。エナメル粉末が塗装粉末として使用される時、その温度は約8 00℃でなければならない。The powder particles follow their electric field lines and, as a result of their residual charge, give f= to the article being coated. I will wear it. Articles treated in this way are sent to the primary dryer either by hand or by machine. It is transported by plastic, where it is composed of mostly plasti and tsuku. The coating is heated at temperatures reaching 200°C so that the coating powder is melted and a smooth coating is formed. be made to be cured. When enamel powder is used as coating powder, its temperature is about 8 Must be 00°C.
ある種の塗料が製造されるとき、塗装粉末は、主として、熱可塑性と熱硬化性の プラスティックを含んでいる。When certain types of coatings are manufactured, coating powders are primarily composed of thermoplastic and thermosetting materials. Contains plastic.
しかし、基本的には、このような粉末を使用する塗装は可能であり、その溶解温 度は塗装される物品の溶解温度以下である。過去において、特に、エポキシ樹脂 粉末と同様に、ポリエステル樹脂粉末とポリウレタン粉末がH効であることが証 明されている。However, in principle, coating using such powder is possible, and its melting temperature The temperature is below the melting temperature of the article being coated. In the past, especially epoxy resin Similar to powder, polyester resin powder and polyurethane powder have been proven to have H effect. It has been made clear.
しかしながら、粉末塗装のすべての方法に共通なことは、塗装に使用される塗装 粉末は何らかの方法で、塗装される物品に付着させなければならないという問題 があることである。この目的のために必要な手段及び方法は。However, what is common to all methods of powder coating is that the paint used in the application The problem is that the powder must be attached to the article being painted in some way. There is. What means and methods are necessary for this purpose?
多くの場合において、高価な装置を必要とし、また、いわゆる粘着(接着)剤の 使用に導くことになる。これらかは、塗装それ自体を阻害したり、環境に関して 重大問題を惹起したりする。In many cases, it requires expensive equipment and the use of so-called adhesives. It will lead you to use it. These may interfere with the painting itself or may be harmful to the environment. or cause serious problems.
さらに、粉末塗装のための公知の方法と装置は1表面に付着する塗装粉末が均一 に塗装されるように溶解することができるように、塗装される物品は常に炉や小 室のようなところで加熱される必要がある点において問題があった。従って、熱 は外側から物品に作用するので、その物品は、熱処理時間によって、物品の外側 から内部に向かう温度勾配を示す、結果的に、しばしば大きいサイズの物品に粉 末塗装の公知の方法を応用すること、例えば、長いバイブなどへの塗装は、規格 外の大きな工業用炉を必要とし、それ自体が高エネルギー源を必要とするので、 非常に非経済的である。Additionally, known methods and equipment for powder coating ensure that the coating powder deposited on a surface is uniform. Articles to be painted are always placed in a furnace or small There was a problem in that it needed to be heated in a room, for example. Therefore, heat acts on the article from the outside, so depending on the heat treatment time, the outside of the article exhibiting a temperature gradient inward from the Applying known methods of final coating, for example, coating long vibrators, etc. Because it requires a large external industrial furnace and itself requires a high energy source, Very uneconomical.
最後に、公知の方法では、外側からの熱が内側壁に結局は不均一に入りこむので 、バイブの内側表面に効果的に塗装することは非常に難しい、その場合でも、物 品全体を加熱するために非常に長い加熱時間をかければよいであろうが、非常に 費用がかかる。Finally, in the known method, heat from the outside ends up entering the inner wall unevenly, so , it is very difficult to effectively paint the inner surface of the vibrator, even in that case, the object It would be fine to take a very long heating time to heat the entire product, but It's expensive.
それ故に、粉末塗装のための装置と方法の両方に関する本発明の目的は、塗装さ れる物品に簡単な方法で塗装するために使用できる塗装粉末を付着させ、さらに 、バイブ等のような中空体の内側にでも問題なく塗装を施すことができるように することである。It is therefore an object of the present invention, both an apparatus and a method for powder coating, to apply a coating powder that can be used to coat objects in a simple manner, and , it is now possible to paint the inside of hollow bodies such as vibrators without any problems. It is to be.
本発明の方法は、導電性物品が塗装粉末、特に、粉末塗料によって塗装され、そ のことは上記の問題点を解決し、請求項1の工程(方法)によって特徴づけられ ている。従って、本発明の方法は、次のような工程によって実施される。第1に 、塗装される物品、それは、必要であれば、洗浄、及び/又は表面処理されてお り、塗装粉末の処理温度、溶解温度(融点)、又は軟化温度に(電磁)誘導的に 加熱される0次に、すなわち、加熱した後すぐに、塗装粉末が噴き付は装置によ って誘導的に加熱された物品に噴き付けられる。既に物品は加熱された状態にあ るので、物品の上面に衝突してすぐに塗装粉末は溶解し、付加的粘着剤は必要で はなく、このようにして物品に塗装粉末が付着する。誘導的加熱によって物品の 表面に保たれるべき温度は、塗装粉末が溶けるだけてなく1発生する表面張力に 基づき滑らかで均一な表面を形成するように調節される。The method of the invention comprises coating a conductive article with a coating powder, in particular a powder coating; solves the above problems and is characterized by the process (method) of claim 1. ing. Therefore, the method of the present invention is carried out by the following steps. Firstly , the article to be painted, which has been cleaned and/or surface treated, if necessary. (electromagnetic) induction to the processing temperature, melting temperature (melting point), or softening temperature of the coating powder. The coating powder is sprayed by the equipment immediately after heating, i.e. immediately after heating. is sprayed onto the inductively heated article. The item is already heated. paint powder dissolves as soon as it hits the top of the article and no additional adhesive is required. In this way, the coating powder adheres to the article. of goods by inductive heating The temperature that should be maintained on the surface is not only due to the melting of the coating powder, but also due to the surface tension generated. adjusted to form a smooth and uniform surface.
従って、この発明によって、ある一方では、塗装される物品に塗装粉末を付着さ せなければならない問題がある程度解決され、もう一方では、外側から塗装され る物品に向けて加熱する場合に避けられない大規模な工業用炉の使用が不要とな り、物品が加熱された後すぐに、その加熱された状態で実際に塗装されるように 、塗装粉末が噴き付けられる前に物品を誘導的に加熱することで問題が解決され るということが認識される1本発明の方法において、物品に付着させる塗装粉末 のための費用のかかる方法や高価な装置、噴き付けられた塗装粉末をその後溶解 させるための高価な工業用炉のどれをも団用する必要はない、むしろ、上記に述 べた、付着と溶解の独立した工程がある1つの操作、すなわち、誘導的加熱とそ の後の塗装によって達成され、その加熱と塗装間の時間的遅れはごくわずかであ る。2つの合体した操作は1つの場所で行われ、そのため時間の浪費が避けられ 、そのため、ある作業場から別の作業場への費用のかかる搬送作業が不要となる 。Therefore, the present invention provides, on the one hand, the ability to deposit coating powder on the article to be coated. On the one hand, the problem of having to paint from the outside is solved. eliminates the need for large industrial furnaces that are unavoidable when heating articles so that the article is actually painted in its heated state immediately after it is heated. , the problem is solved by inductively heating the article before the paint powder is sprayed. 1. In the method of the present invention, it is recognized that the coating powder applied to the article The sprayed paint powder is then dissolved using expensive methods and expensive equipment. There is no need to use any of the expensive industrial furnaces for However, one operation with independent steps of deposition and dissolution, i.e., inductive heating and its The time delay between heating and painting is negligible. Ru. The two combined operations take place in one place, thus avoiding wasted time. , thus eliminating the need for costly transportation from one workshop to another. .
実際の塗装工程に関して、塗装粉末の噴き付けが誘導体によって先行する加熱相 の後に始まり、それから、加熱と噴き付けが続けられると、特に効果的である。Regarding the actual painting process, the heating phase in which the spraying of the paint powder is preceded by a dielectric It is particularly effective if the heating and spraying are started after .
塗装工程を完成させるために、誘導体は作動が止められ、残りの部分に完全に塗 装粉末が噴き付けられる。To complete the painting process, the dielectric is deactivated and the remaining area is completely painted. Loading powder is sprayed.
もし、塗装される物品が細長い部品1例えば、シャフトやバ・イブのようなもの であるならば、それは回転中も対称形状であるので、誘導加熱し、噴き付けられ ている間も、この物品はその縦軸の周りを回転することができる。それは、好ま しくは、締付は装置によって実施できる。その結果、この場合、全て均一な塗装 をする−ために一細長い部品、7.すなわち、・バイブが誘導体、と噴−き、付 は装置の有効な範囲内で回転するように、誘導体と噴き付は装置は静止した状態 で配置されることができる。If the article to be painted is a long and narrow part 1, such as a shaft or a If so, it has a symmetrical shape even during rotation, so it can be heated by induction and sprayed onto it. The article can also be rotated about its longitudinal axis. I like it Alternatively, the tightening can be performed by a device. As a result, in this case, all uniform paint - one elongated part, 7. In other words, the vibrator sprays and attaches the derivative. The device is stationary when the inductor and jet are installed so that the device rotates within the effective range of the device. can be placed in
さらに、誘導加熱され、噴き付けられている間、物品は誘導体と噴き付は装置に 相対的に移動可能である。言い換えれば、誘導体と噴き付は装置は、物品に相対 的に移動可能である。この相対的な動作は、物品の軸方向において生じ、そのた め、締付は装置によって起こる物品の回転動作と、物品又は誘導体のどちらかに 関連する軸動作は、その物品、例えば、バイブが効果的に全体を、すなわち、そ の長さ全体を塗装されることができるように、噴き付は装置で補充することがで きる。Furthermore, while being induction heated and sprayed, the article is It is relatively movable. In other words, the inductor and the spraying device are relative to the article. It is movable. This relative movement occurs in the axial direction of the article and therefore Therefore, tightening is based on the rotational movement of the article caused by the device and on either the article or the derivative. The associated axial movement means that the article, e.g. a vibrator, effectively The sprayer can be refilled with a device so that the entire length can be painted. Wear.
特に、塗装されるバイブの場合、誘導体の電流周波数調節装置によるパイプ壁の 誘導加熱装置が、もう1つの噴き付は装置によって、内側から同様にバイブに噴 き付け、塗装することができるように内側壁、すなわち、内側表面とパイプ壁全 体に完全に加熱が行き渡るように設計されていると、効果的である6本発明によ る方法のこのような発展は、バイブが誘導加熱により外側から順次加熱されてい くという非常に有利な面があり、この誘導加熱は、バイブの内側まで拡がる。誘 導体に隣り合う噴き付は装置は、内側のみならず外側にも塗装粉末を噴き付ける ことができ、ノズルがバイブの外側と内側の両方に取り付けられていると、塗装 粉末はそこに衝突すると−すぐに一各々の表面に付着する。Particularly in the case of painted vibrators, the pipe wall is The induction heating device is equipped with a second jet, which also sprays into the vibrator from the inside. The inner wall, i.e. the inner surface and the entire pipe wall so that it can be painted and painted. 6 The present invention is effective if it is designed to completely distribute heat to the body. This development of the method is that the vibrator is heated sequentially from the outside by induction heating. This induction heating extends to the inside of the vibrator. Temptation The device with the sprayer next to the conductor sprays paint powder not only on the inside but also on the outside. With the nozzle installed both on the outside and inside of the vibrator, painting can be done As soon as the powder hits it, it adheres to each surface.
さらに、バイブが外側、と内側の両側から、好ましくは、各々の側面に独立して 取り付けられた誘導体と、そしてそれに対応する噴き付は装置によって同時に加 熱・塗装されることが考えられる。バイブの中に挿入された誘導体は、探り針( probe )の形状、好ましくは棒状に形成されなければならず、その2つの 誘導体は各々完全に独立し、また異なる場所で操作することができる。外側と内 側の両側から部分的に塗装することも容易に可能である。Furthermore, the vibrator can be attached from both the outside and inside sides, preferably independently on each side. The attached dielectric and the corresponding jet are simultaneously applied by the device. Possibly heated or painted. The derivative inserted into the vibrator is a probe ( The probe must be formed in the shape of a rod, preferably a rod, and the two Each derivative is completely independent and can be manipulated in different locations. outside and inside It is also easily possible to partially paint from both sides.
格別に効果的な方法においては、塗装深さもまた誘導体と噴き付は装置の送り速 度によって調節可能になる。In a particularly effective method, the coating depth also depends on the dielectric and spray speed of the equipment. Adjustable depending on the degree.
さらに、塗装深さに影響を与えるように、誘導体の加熱装置及び物品の回転速度 も、調節することが可能である。In addition, the induction heating device and the rotation speed of the article will affect the coating depth. can also be adjusted.
さらに効果的な方法において、既に塗装粉末が噴き付けられた表面は、誘導体に よって再び加熱されることができ、そのため少なくとも既に部分的に溶解された 塗装粉末が、溶解・軟化した状態において、特性的表面張力に基づいて1表面を 滑らかにすることができる。このような再加熱は、事後処理として理解され得る が、こねは、第1工程において、塗装粉末の付着だけが達成された場合である。In a more effective method, surfaces that have already been sprayed with paint powder are coated with dielectrics. It can thus be heated again and is therefore at least partially melted. When the coating powder is dissolved and softened, one surface is coated based on the characteristic surface tension. Can be made smooth. Such reheating can be understood as post-treatment However, kneading is a case in which only adhesion of the coating powder is achieved in the first step.
いずれにしても、さらに加熱することによって、塗装されるべき表面の所定の粗 さ、言い換えれば、滑らかさを調節することができる。In any case, by further heating, a given roughness of the surface to be painted can be achieved. In other words, you can adjust the smoothness.
誘導加熱された物品に塗装粉末を噴き付ける場合、ジェット、又は点としてでは なく、むしろ噴き付はミストの形状、すなわち、塗装粉末をある広さをもって物 品に噴き付けることが常に効果的である。そのようにしたとき、物品には、塗装 されるべき量よりも実質的により多くの粉末粒子が噴き付けられるといういうこ とが避けられない、このような塗装粉末による環境的に余分で非効率的なことを 避け、膨大な塗装粉末の浪費を避け、費用を減らすために、物品に溶解せずに噴 き付けられた塗装粉末が特別な吸引装置によって取り除かれると非常に効果的で あろう、吸引された噴き付は粉末粒子が、その後、再び、噴き付は装置に入れら れ、再度噴き付は装置に供給されるように、収集、供給容器にその吸引装置によ って戻される。When spraying coating powder onto an induction heated article, it is not necessary to spray it as a jet or as a dot. Rather, spraying is based on the shape of the mist, that is, spraying paint powder over a certain area. Spraying the product is always effective. When doing so, the article may be This means that substantially more powder particles are sprayed than should be sprayed. and the unavoidable environmental waste and inefficiency of such coating powders. spray without melting onto the article to avoid wasting huge amounts of paint powder and reduce costs. It is very effective when the deposited paint powder is removed by special suction equipment. The powder particles will be sucked in, and then the powder particles will be put into the device again. The collection and supply container is then refilled by its suction device so that the spray is supplied to the device. is sent back.
もう1つの本発明の目的はここに示す装置であり、請求項12によって特徴づけ られ、装置に関する目的を達成する。従って、好ましくは、本発明の上記に述べ た方法によって、塗装粉末により、特に粉末塗料によって導電性物品を粉末塗装 する装置が、少なくとも1つの、物品を誘導加熱する誘導体と、少なくとも1つ の、塗装粉末で加熱された物品に粉末を噴き付ける噴き付は装置を有することに よって特徴づけられている。同様に、この装置において、誘導体と噴き付は装置 の合体使用が、これまで知られていた粉末塗装の装置と方法に生じていた全ての 不具合を埋め合わせるということが1本発明によって分かった。Another object of the invention is the device shown here, characterized by claim 12. and achieve the objectives associated with the equipment. Therefore, preferably, the above-mentioned Powder coating conductive articles with coating powders, in particular with powder coatings, by at least one inductor for inductively heating an article; and at least one The spraying device that sprays the powder on the heated article with the coating powder must have a device. It is therefore characterized. Similarly, in this device, the induction and spray The combined use of the It has been found by the present invention that this defect can be compensated for.
好ましくは、誘導体はインバーターに接続され、変動周波数の交流電流によって バイアスされる。誘導体の周波数は、物品に誘導体によって誘導される渦電流の 透過力に影響を及ぼすように、無段階に可変であるのが好ましい、しかし、同様 に、異なる周波数の調節のため、個々の工程を予め決定することは容易に可能で ある。Preferably, the inductor is connected to an inverter and is powered by an alternating current of varying frequency. Be biased. The frequency of the dielectric is the frequency of the eddy currents induced by the dielectric in the article. Preferably, it is steplessly variable to influence the penetrating power, but also In addition, it is easily possible to predetermine the individual steps for the adjustment of different frequencies. be.
もし、塗装される物品が細長い部品、好ましくは、パイプであれば、誘導体は、 好ましくは調節可能な距離で少なくとも部分的に物品を囲むように設計すること ができる。この配列は、誘導体が物品と誘導体間の相対動作なしで物品の大きな 範囲をバイアスするように設計されるべきである。特に効果的な方法において、 誘導体は半円形に設計され得る。少なくとも塗装される物品がパイプ状のもので ある場合、誘導体の半円形の形態が考えられ、そうすれば、パイプ全体のどの側 面からでも誘導体を移動させることができる。最後に、誘導体はまた。略々、ブ ラーイヤー状に形成可能であり、この場合も、物品に影響を与えることなく、物 品の周り半分に各部分を配置し、各部分を閉じるようにすることが可能である。If the article to be painted is an elongated part, preferably a pipe, the derivative designed to at least partially surround the article, preferably at an adjustable distance; Can be done. This arrangement allows the derivative to move around the article without relative motion between the article and the derivative. Should be designed to bias the range. In a particularly effective way, The derivative can be designed semicircularly. At least the article to be painted is pipe-shaped. In some cases, a semicircular form of the dielectric can be considered, so that on which side of the entire pipe The derivative can also be moved from the surface. Finally, derivatives also. Roughly speaking It can be formed into a layer shape, and in this case, it can also be used to form objects without affecting the objects. It is possible to place each part halfway around the item and close each part.
塗装される物品を確実に保持するために、物品の締付は装置が具え付けられ、そ れが好ましくは2つの保持装置を有していると、さらに効果的である。特に、保 持装置として適当なのは、ある構造物、すなわち、担持装置であり、それは物品 の両側、例えば、その前面端部同士を保持して、物品を固定することができる。In order to securely hold the article to be painted, a device is provided for clamping the article. It is even more advantageous if it preferably has two holding devices. In particular, Suitable as a holding device are certain structures, i.e. holding devices, which hold the articles. The article can be secured by holding both sides of the article, for example, its front edges together.
さらに効果的な方法において、締付け514置や、締付は装置の保持装置は回転 駆動され、そのため、締付けられた物品を回転状態に置くことができる。塗装さ れる物品の回転動作は、その周りを全て加熱され、誘導体が1例えば、半円形に 形成されている場合でも、誘導体の移動なしで塗装され得るため、非常に有効で ある。In a more effective method, the clamping device is rotated in the 514 position, and the retaining device is rotated. driven, so that the clamped article can be placed in rotation. painted The rotational movement of an article heated all around it causes the dielectric to form a semicircular shape, for example. Even if formed, it can be painted without transfer of derivatives, making it very effective. be.
物品の表面全体を均一に塗装するために、締付は装置は物品の軸方向に移動可能 であり、そのため物品の回転動作の補足として、締付は装置は、周囲全体とその 長さ全体の両方を加熱し、その後塗装することを可能にする。The clamping device can be moved in the axial direction of the article to uniformly coat the entire surface of the article. Therefore, as a supplement to the rotational movement of the article, the tightening device Allows both the entire length to be heated and then painted.
締付は装置の配置と、それによる物品の締付けは、物品が水平に固定されるよう にもすることができる。同様に考えられることは、物品を垂直に延びるように固 定することであり、その場合、その配列と可動性の両方において、物品の固定状 態に、誘導体を適合させる必要がある。Tightening is the arrangement of the device and the tightening of the article by it, so that the article is fixed horizontally. It can also be done. Similarly, it is possible to fix an article so that it extends vertically. in which the fixed state of the article, both in its arrangement and in its movability, It is necessary to adapt the derivative to the situation.
同様に、物品に沿って誘導体が直線的に移動させられ。Similarly, a dielectric is moved linearly along the article.
そのため、締付は装置が物品の回転のための回転動作だけを行わなければならな いということが考えられる。さらに、誘導体と物品の両方が軸方向に移動するこ とが可能であり、そうすれば、誘導体と締付は装置はその距離の各々半分だけ動 けばよい、このようにして、誘導体と締付は装置の最大移動距離は効果的に減少 させられる。Therefore, when tightening, the device must perform only a rotational movement to rotate the article. It is conceivable that Additionally, both the inductor and the article can move axially. is possible, so that the inductor and the clamping device can each move half its distance. In this way, the maximum travel distance of the device is effectively reduced by the induction and tightening I am made to do so.
誘導体の移動と締付は装置の直線状の移動の両方において、塗装工程に影響を及 ぼすことができるように、その速さに関しては可変であるのが有利である。The movement and tightening of the inductor, both in the linear movement of the equipment, affect the painting process. Advantageously, its speed is variable so that it can be dropped.
塗装される物品がパイプであるならば、パイプの内部壁を噴き付は塗装するため に、好ましくはクロスビーム、ランス又はケーブルによってパイプ内に移動可能 であるもう1つの噴き付は装置を具えることができる。しかし、この場合、熱を 光生させる渦電流がパイプ内への適当な透過力を有するように、外側からパイプ を誘導加熱するが、パイプの内側表面にも充分な誘導加熱が達することが必要で あろう、第2の噴き付は装置は、外側で操作される第1の噴き付は装置と平行に 、バイブの内側を塗装することができ、両方の噴き付は装置は大体同じ高さで動 作し、またバイブに沿って大体同じ速度で進行する。If the article to be painted is a pipe, spraying is used to paint the inner wall of the pipe. into the pipe, preferably by cross beams, lances or cables Another sprayer can be equipped with a device. But in this case, the heat the pipe from the outside so that the eddy current that generates light has an appropriate penetration power into the pipe. is heated by induction, but it is necessary that sufficient induction heating reaches the inner surface of the pipe. The device with the second spout will be operated parallel to the device with the first spout operated on the outside. , the inside of the vibrator can be painted, and both sprayers operate at roughly the same height. It also moves at roughly the same speed along the vibe.
同時に行われるバイブの回転によって、塗装される物品全体を確実に塗装するこ とができる。Simultaneous rotation of the vibrator ensures that the entire object to be painted is coated. I can do it.
上記に述べられた例に替わるべき手段として、付加的誘導体を具えることが可能 であり、それはパ、イブ内側壁を加熱するために、好ましくは、クロスビーム、 ランス、又はケーブルによってバイブ内に挿入できるように取り付けられる。こ の第2の誘導体は、バイブ全体の壁を均一に加熱するように、外側で操作される 誘導体の加熱動作を補うことができる。As an alternative to the examples mentioned above, it is possible to include additional derivatives. and it is preferably a cross beam, in order to heat the inner wall, It is attached by a lance or cable so that it can be inserted into the vibrator. child The second derivative of is operated on the outside so as to uniformly heat the walls of the entire vibrator. The heating operation of the dielectric can be supplemented.
噴き付は装置の配列に関しては、それが、誘導体の進行方向に見たとき、誘導体 の背後で噴き付けることが常に可能であると、塗装粉末が噴き付けられた物品の 誘導加熱部分が、物品の加熱の結果としてそこに塗装粉末を付着させ、溶Mして 均一に分配させるために6利である。With regard to the arrangement of the device, it means that when viewed in the direction of movement of the derivative, It is always possible to spray behind the The induction heating part deposits coating powder thereon as a result of heating the article and melts it. In order to distribute it evenly, there are 6 profits.
この場合、噴き付は装置は誘導体に強固に結合されており、例えば、1つのフレ ームで誘導体と共に取り付けられている。同様に、この配列は、誘導加熱される 部分に常に塗装粉末を噴き付けることができ、また、誘導体の進行方向には、誘 導体の移動は噴き付は装置を追従させ、その移動と常に一致する結果となる。が くして、できねば:11節可能である誘導体と噴き付は装置間の予め決められた 間隔は、少なくとも塗装作業間は変化しないことになる。In this case, the spray device is rigidly connected to the dielectric, e.g. installed with the dielectric in the system. Similarly, this array is induction heated The parts can be constantly sprayed with paint powder, and the direction of movement of the derivative is The movement of the conductor causes the device to follow, resulting in a result that always coincides with the movement. but Therefore, if possible: Clause 11 is possible. The spacing will remain unchanged, at least between painting operations.
特に、塗装粉末の浪費をできるだけ最小限に押えることに関することと同様に、 環境を守り、汚染を避けることに関して、噴き付は装置が吸引装置と接続されて いると、その吸引装置は物品の表面で溶解しなかった粉末粒子を吸引によって取 り除くために使用されるのでさらに有利である。吸引装置は、実質的に漏斗型の フードを具えることができ、それは少なくとも噴き付け+A置の周囲に部分的に 拡がっており、換言すれば、少なくとも、物品の周囲に形成され、r1g曲して いてもよい、最も可能性があるのは、効果的な吸引を確実にする、すなわち、塗 装粉末の過度の粒子を捕えるために、塗装される物品の様々な形に適合した吸引 フードである。In particular, as well as regarding minimizing the waste of paint powder as much as possible. In terms of protecting the environment and avoiding pollution, spraying equipment is connected to a suction device. the suction device removes undissolved powder particles from the surface of the article by suction. It is further advantageous because it is used to remove The suction device is essentially a funnel-shaped A hood may be provided, which at least partially surrounds the spray + A position. in other words, at least formed around the article and curved most likely to ensure effective suction, i.e. Suction adapted to the various shapes of the articles to be coated to catch excessive particles of coating powder It's a hood.
吸引装置は、取り除かれた粉末を収集容器に移送することができる。同様に、吸 引装置は、噴き付は装置に直接取り除かれた粉末を再び供給できるように、噴き 付は装置の供給容器に効果的に接続されることができる。A suction device can transfer the removed powder to a collection container. Similarly, The suction device is equipped with a spout so that it can re-supply the removed powder directly to the device. The attachment can be effectively connected to the supply container of the device.
最後に、特別に物品の形態と、吸引によって塗装粉末が過度に取り除かれること を防止することに関して言うと、塗装される物品毎に、噴き付は装置のノズルを 適合させることが考えられる。この目的のためには、噴き付は装置のノズルが交 換される必要があり、異なるノズルの形と、噴き付は装置と誘導体の送り速度に よって、塗装深さを調節することも可能となる。Finally, especially the form of the article and the excessive removal of paint powder by suction In terms of preventing spraying, for each item being painted, It is possible to adapt it. For this purpose, the nozzle of the device should be The different nozzle shapes and spraying speeds will need to be changed depending on the device and the feed rate of the induction Therefore, it is also possible to adjust the coating depth.
本発明の教示を完全に理解しさらに光展させる様々な可能性が存在する。この目 的のために、一方では請求項1と12に従属する請求項が、もう一方では図面を 参照してなされる本発明の詳細な説明を参照すべきである。Various possibilities exist to fully understand and further illuminate the teachings of the present invention. this eye For this purpose, the claims dependent on claims 1 and 12 on the one hand, and the drawings on the other hand, Reference should be made to the detailed description of the invention made by reference.
図面を参照して、本発明の好適実施例の詳細な説明と、好適実施例と教示のさら なる展開を説明する。A detailed description of the preferred embodiments of the invention and further details of the preferred embodiments and teachings are provided with reference to the drawings. I will explain the development.
添付の唯一の図は、部分的に断面で示した、塗装粉末によって導電性物品を粉末 塗装するための本発明による装置の実施例を示す概略ブロック図である。この実 施例は、1つの誘導体と2つの噴き付は装置から構成されている。The only illustration attached is a powdered conductive article by coating powder, partially shown in cross-section. 1 is a schematic block diagram of an embodiment of an apparatus according to the invention for painting; FIG. This fruit The embodiment consists of one dielectric and two spray devices.
この唯一の図は、導電性物品を粉末塗装するための本発明による装置の実施例を 示している。その物品はバイブ1である。塗装粉末が粉末塗料としてこの実施例 において使用されていることは図の中では示されていないが。This only figure shows an embodiment of the device according to the invention for powder coating conductive articles. It shows. The article is Vibe 1. This example shows the coating powder as a powder coating. Although it is not shown in the figure that it is used in
これはバイブ【の表面を塗装するために使用される。This is used to paint the surface of the vibrator.
本発明による方法において、誘導体(inductor) 2は、誘導的にバイ ブlを加熱するのに、使用される。噴き付け゛装置3は、加熱された物品、す、 なわち、バイブ1に塗−装粉末を噴き付ける。In the method according to the invention, the inductor 2 is inductively It is used to heat the beer. The spraying device 3 is a heated article, That is, coating powder is sprayed onto the vibrator 1.
さらに、図に示されるように、誘導体2はインバーター4に接続されており、イ ンバーター4は誘導体2に可変周波数の交流電流を印加している。誘導体2に対 する周波数のgIl整は、誘導体2によってバイブlに誘導される渦電流の透過 力に影響を及ぼすが、無段階に調整可能であることが好ましい。Further, as shown in the figure, the inductor 2 is connected to the inverter 4, and the inductor 2 is connected to the inverter 4. The inverter 4 applies an alternating current of variable frequency to the inductor 2. For derivative 2 The frequency gIl is the transmission of the eddy current induced in the vibrator I by the dielectric 2. influence on the force, preferably infinitely adjustable.
また同図は、誘導体2は部分的にバイブlを取り囲んでいることを示している。The figure also shows that the derivative 2 partially surrounds the vibrator 1.
バイブlと誘導体2の間の空隙はi!II節可能である。さらに、誘導体2は、 略々、半円形であるが、円形状、或いは、2つの誘導体を有するプライヤー形状 も容易に設計可能である。The gap between the vibe l and the derivative 2 is i! Section II is possible. Furthermore, derivative 2 is Approximately semicircular, but circular or pliers shaped with two derivatives can also be easily designed.
バイブ1を保持するために、バイブ1を保持する締付は装置5が2つの保持装置 6.7間に具えられている。In order to hold the vibrator 1, the device 5 is used to tighten the vibrator 1 using two holding devices. It is provided between 6.7 and 7.
締付は装置5、又は締付は装置5中の保持装置6.7は回転駆動されるようにな っており、そのため、その中で保持されているバイブ1は、締付は装置5によっ て回転させられ得る。バイブ1の長さ全体を効果的に塗装できるように、締付は 装置5と誘導体2の両方が、バイブ1の軸方向で移動できるようになっている。The tightening device 5 or the holding device 6.7 in the tightening device 5 is rotatably driven. Therefore, the vibrator 1 held therein cannot be tightened by the device 5. can be rotated. In order to effectively paint the entire length of the vibrator 1, the tightening is Both the device 5 and the guide 2 are movable in the axial direction of the vibrator 1.
ここで選択された実施例において、締付は装置iE5は物品、すなわち、バイブ 1がその締付けられた状態で垂直゛に延びるよ・うに配置されている。誘導体2 は1.この場合、物品、すなわち、バイブ1に沿って直線的に移動回旋である。In the embodiment selected here, the tightening device iE5 is attached to the article, i.e. 1 is arranged so that it extends vertically in its tightened state. Derivative 2 is 1. In this case, the article, ie the vibrator 1, is linearly moved and rotated.
誘導体2の移動速度は、調整可能である。The moving speed of the guide 2 is adjustable.
“ また、図で示されていることは、もう1つの噴き付は装置8が噴き付は装置 3に付加されていることであり。“Also, what is shown in the diagram is that the other device with a jet is device 8, and the device with a jet is This is added to 3.
これは、バイブ1の内壁に噴き付は塗装するために使用される。この噴き付は装 置8は、クロスビーム9とランスlOによって、上部保持装置6を通ってバイブ 1に進入するようになっている。This is used to spray paint the inner wall of the vibrator 1. This spout is equipped with The vibrator is passed through the upper holding device 6 by the cross beam 9 and the lance lO. 1.
噴き付は装置i23,8は、誘導的に加熱されたバイブ1の部分に塗装粉末を噴 き付けることができるように、誘導体2の進行方向に沿って、誘導体2に追従す るようになっているが、これは、バイブ1の誘導的に加熱される領域が、常に、 誘導体2の位置に追従するためである。The spray device i23,8 sprays coating powder onto the inductively heated part of the vibrator 1. Follow the guide 2 along the direction of movement of the guide 2 so that the This means that the inductively heated area of vibrator 1 is always This is to follow the position of the derivative 2.
さらに、噴き付は装置3は、共通の構造物、すなわち、ホルダー11上の誘導体 2に強固に接続されている。かくして、噴き付は装置5は常に誘導体2に追従す る。Furthermore, the spray device 3 has a common structure, namely the dielectric on the holder 11. 2 is firmly connected. Thus, the device 5 always follows the induction device 2 when spraying. Ru.
各々の噴き付は装置13.8に接続されているのは、バイブlの表面で溶けない 粉末粒子を除くための吸引装置12.13である。これらの吸引装置112.1 3は、各々実質的に漏斗の形をした吸引フード14.15を具えている。吸引フ ード14.15は、バイブ1の方向に向かっており、そのため、噴き付は装置の 反対側で、噴き付は装置3.8のノズルを全体的に覆っている。Each sprayer is connected to device 13.8 that does not melt on the surface of the vibrator. A suction device 12.13 for removing powder particles. These suction devices 112.1 3 are each provided with a suction hood 14, 15 substantially in the form of a funnel. Suction flap The cords 14.15 are facing towards the vibrator 1, so the spray is on the side of the device. On the other side, the jet completely covers the nozzle of device 3.8.
バイブ1の下端部に配置されているのはもう1つの吸引装置20であり、バイブ 1の開口全体に対して作用するようになっている。この吸引装置は、下部保持装 置に接続されており、また、その一体部分を形成している。Another suction device 20 is arranged at the lower end of the vibrator 1. It is designed to act on the entire opening of No. 1. This suction device is is connected to and forms an integral part of.
最後に1図から示されることは、吸引装置12.13゜20は圧縮空気ホース1 6,17.21を経由して噴き付は装置3,8の供給容器18に効果的に接続さ れていることである。そのため、取り除かれた塗装粉末は、再び噴き付は装置3 .8に供給される。圧力ボンベによって利用可能にされた圧縮空気は、再度、圧 縮空気ホース22.23を経由して噴き付は装置3.8に再び塗装粉末を供給す るようにすることができる。Finally, Figure 1 shows that the suction device 12.13° 20 is connected to the compressed air hose 1. Via 6, 17.21 the jet is effectively connected to the supply container 18 of the device 3, 8. This is true. Therefore, the removed paint powder is sprayed again by the device 3. .. 8. The compressed air made available by the pressure cylinder is again Via the compressed air hose 22.23 the sprayer supplies the coating powder again to the device 3.8. It can be made so that
上記に述べた実施例は、この発明の教示のよりよい理解のためにのみ役立つこと が意図されているのであり、発明の範囲を限定するものではない。The examples described above serve only for a better understanding of the teachings of this invention. is intended and is not intended to limit the scope of the invention.
Fig、イ 手続補正書 平成6年11月29日Fig, I Procedural amendment November 29, 1994
Claims (1)
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE4217754A DE4217754C2 (en) | 1992-05-29 | 1992-05-29 | Method and device for powder coating |
DE4217754.5 | 1992-05-29 | ||
PCT/DE1993/000339 WO1993024242A1 (en) | 1992-05-29 | 1993-04-16 | Method and device for powder-coating |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH07505337A true JPH07505337A (en) | 1995-06-15 |
Family
ID=6459973
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP6500066A Pending JPH07505337A (en) | 1992-05-29 | 1993-04-16 | Method and apparatus for powder coating |
Country Status (12)
Country | Link |
---|---|
EP (1) | EP0642391B1 (en) |
JP (1) | JPH07505337A (en) |
KR (2) | KR950701844A (en) |
CN (1) | CN1043906C (en) |
AT (1) | ATE155052T1 (en) |
AU (1) | AU3887693A (en) |
CA (1) | CA2136866A1 (en) |
DE (2) | DE4217754C2 (en) |
ES (1) | ES2105238T3 (en) |
MX (1) | MX9303176A (en) |
TW (1) | TW239084B (en) |
WO (1) | WO1993024242A1 (en) |
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- 1993-04-16 WO PCT/DE1993/000339 patent/WO1993024242A1/en active IP Right Grant
- 1993-04-16 ES ES93907803T patent/ES2105238T3/en not_active Expired - Lifetime
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- 1993-04-16 JP JP6500066A patent/JPH07505337A/en active Pending
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Also Published As
Publication number | Publication date |
---|---|
CN1083127A (en) | 1994-03-02 |
AU3887693A (en) | 1993-12-30 |
DE4217754C2 (en) | 1998-04-16 |
DE59306892D1 (en) | 1997-08-14 |
DE4217754A1 (en) | 1993-12-02 |
KR950701844A (en) | 1995-05-17 |
ATE155052T1 (en) | 1997-07-15 |
CN1043906C (en) | 1999-06-30 |
CA2136866A1 (en) | 1993-12-09 |
EP0642391A1 (en) | 1995-03-15 |
WO1993024242A1 (en) | 1993-12-09 |
TW239084B (en) | 1995-01-21 |
ES2105238T3 (en) | 1997-10-16 |
MX9303176A (en) | 1994-05-31 |
EP0642391B1 (en) | 1997-07-09 |
KR0127775B1 (en) | 1997-12-30 |
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