JPH07333124A - Automatic continuous tensile test method for round bar - Google Patents
Automatic continuous tensile test method for round barInfo
- Publication number
- JPH07333124A JPH07333124A JP15304594A JP15304594A JPH07333124A JP H07333124 A JPH07333124 A JP H07333124A JP 15304594 A JP15304594 A JP 15304594A JP 15304594 A JP15304594 A JP 15304594A JP H07333124 A JPH07333124 A JP H07333124A
- Authority
- JP
- Japan
- Prior art keywords
- chuck
- broken
- test
- fragment
- piece
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は線材等の丸鋼の連続引張
試験方法に関するもので、詳しくは試験片の供給から試
験後破断片の回収まで連続して自動処理する引張試験工
程の中で、チャック内に残存する破断片の処理方法に関
する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a continuous tensile test method for round steel such as wire rods, and more specifically, in a tensile test process in which automatic processing is continuously performed from supply of a test piece to recovery of broken fragments after the test. The present invention relates to a method for treating broken fragments remaining in the chuck.
【0002】[0002]
【従来の技術】例えば、線材の引張強度及び伸び値を判
定する引張試験において、試験片はコイル状の線材製品
から所定の長さに切断して採取し、その形状は二次加工
による機械的性質の変化を避けるため、採取した形状の
ままで測寸及びナンバリングを施して試験機にセットさ
れる。2. Description of the Related Art For example, in a tensile test for determining a tensile strength and an elongation value of a wire rod, a test piece is cut from a coiled wire rod product to a predetermined length, and the shape of the test piece is determined by mechanical processing by secondary processing. In order to avoid changes in properties, the sampled shape is measured and numbered and set in the tester.
【0003】試験機にチャッキングされた試験片は伸び
測定器をセッティングされた後、引張荷重が負荷され、
やがて破断に至る。その破断片の回収方法はオートハン
ド装置等で破断片を上下一対で掴み、試験機本体から取
り外し、試験機本体に隣接する破断片コンベア又は格納
箱へ自動的に回収される。その公知例として、特公昭5
2−22259号公報に開示された破断片の自動搬出事
例がある。The test piece chucked in the tester is set with an elongation measuring device and then loaded with a tensile load.
Eventually it will break. As for the method of recovering the broken pieces, the broken pieces are grasped in a pair in an upper and lower direction by an automatic hand device or the like, removed from the main body of the testing machine, and automatically collected into a broken piece conveyor or a storage box adjacent to the testing machine body. As a publicly known example, Japanese Patent Publication Sho 5
There is an example of automatic unloading of a fragment disclosed in Japanese Patent Laid-Open No. 22222/1990.
【0004】[0004]
【発明が解決しようとする課題】鉄鋼材料の引張試験は
荷重と歪みの計測制御に加え、試験片のチャッキングセ
ット及び破断片の回収にオートハンド装置を導入して、
試験片の供給から試験値の処理まで、引張試験の連続的
に自動処理が行われている。特に鋼板の引張試験におい
ては、試験片の中央部に平行部の機械加工が施されるた
め、破断位置が中央部に限定され、破断片回収は容易に
オートハンド装置で成される。In the tensile test of steel materials, in addition to measurement and control of load and strain, an automatic hand device is introduced for chucking set of test pieces and recovery of broken pieces,
From the supply of test pieces to the processing of test values, continuous automatic tensile testing is performed. In particular, in the tensile test of a steel plate, since the parallel part is machined in the central part of the test piece, the breaking position is limited to the central part, and the broken fragments can be easily collected by the automatic hand device.
【0005】しかし、線材等の丸鋼を対象にした本試験
片には平行部の機械加工を施さないため、破断位置は試
験機の上下チャック間で任意に変動する難点がある。即
ち、破断片の回収において、破断位置がオートハンドの
掴み範囲内の場合、一対の破断片は突き合わせが可能な
状態で回収されるが、破断位置がオートハンドの掴み範
囲外の場合、長片側の破断片のみオートハンドで回収
し、短辺側はオートハンドでの掴みが不可能なため、チ
ャックの開動作で試験機の下部に設けるボックス内に落
下回収される。However, since the parallel test piece is not machined on the test piece for round steel such as a wire rod, there is a problem that the breaking position is arbitrarily changed between the upper and lower chucks of the tester. That is, in the collection of broken pieces, when the breaking position is within the grip range of the auto hand, the pair of broken fragments are collected in a state where they can be abutted, but when the breaking position is outside the grip range of the auto hand, the long side Only the broken pieces of No. 2 are collected by the auto hand, and the short side cannot be grasped by the auto hand. Therefore, when the chuck is opened, it is dropped and collected in the box provided at the bottom of the tester.
【0006】その際、短辺側の破断片は引張試験時に強
力なチャッキング力を受けるため、しばしばチャック掴
み面に固着し、チャックの開動作にも関わらず、チャッ
ク内に残存するという回収異常が発生し、連続自動試験
が中断となる。その結果、オペレーターの介入となり、
自動化率と試験能率が低下するため、破断片を確実にチ
ャック部内から払い出す機能が要求されていた。At this time, since the broken pieces on the short side are subjected to a strong chucking force during the tensile test, they often stick to the chuck gripping surface and remain in the chuck despite the opening operation of the chuck. Occurs and the continuous automatic test is interrupted. The result is operator intervention,
Since the automation rate and the test efficiency are reduced, the function of reliably ejecting the broken pieces from the chuck is required.
【0007】[0007]
【課題を解決するための手段】本発明は前述の従来技術
の問題点を有利に解決するためになされたものであっ
て、引張試験装置のチャック部へ試験前試験片のセット
及び試験後破断片の回収をオートハンドで行う丸鋼の連
続自動引張試験方法において、当該試験片がオートハン
ドによる回収が可能な位置で破断し、更にチャックの開
放動作後もチャック掴み面に破断片が固着している場合
に、その破断片を検出して、その検出信号により、破断
片を強制的にチャックから押し出して回収することを特
徴とする丸鋼の連続自動引張試験方法である。SUMMARY OF THE INVENTION The present invention has been made in order to advantageously solve the above-mentioned problems of the prior art, in which a pre-test specimen is set on a chuck portion of a tensile tester and a post-test breakage is performed. In the continuous automatic tensile test method for round steel in which fragments are collected by an auto hand, the test piece breaks at a position where it can be collected by an auto hand, and even after the chuck opening operation, fragments are stuck to the chuck gripping surface. In this case, it is a continuous automatic tensile test method for round steel, characterized in that the broken pieces are detected, and the broken pieces are forcibly pushed out of the chuck by the detection signal and collected.
【0008】[0008]
【作用】即ち、破断片回収工程でオートハンド装置で破
断片を掴み、試験機外に移載後、チャック内の残存破断
の有無を自動的に検知する。その方法は上下左右一対の
チャックで試験片を掴む位置に埋め込んだ検出器で、オ
ートハンド装置による破断片移載完了後に当該検出器の
出力信号を照合し、上下左右いずれかに破断片の残存が
検出された場合は、上下チャックの背面に各々単独で設
置する残存破断片押出装置に起動指示を行う。In other words, the broken pieces are grasped by the automatic hand device in the broken piece collecting step, transferred to the outside of the testing machine, and then the presence or absence of residual breakage in the chuck is automatically detected. The method is a detector embedded in the position where the test piece is gripped by a pair of chucks on the top, bottom, left, and right.After the transfer of the fragment by the auto hand device is completed, the output signal of the detector is checked and the fragment remains on the top, bottom, left, or right. If is detected, the start instruction is given to the residual fragment extruding device, which is independently installed on the back surfaces of the upper and lower chucks.
【0009】押出装置はチャックの開き状態の左右チャ
ック間に、チャック開き間隔より僅かに小さい治具を押
込みチャック掴み面に固着している破断片を落下させる
ものである。その結果、チャック内の残存破断片検出信
号が「残存なし」を検知した時点で破断片回収工程を完
了とし、次工程の作業を自動的に進めるものである。The pushing device pushes a jig, which is slightly smaller than the chuck opening distance, between the left and right chucks in the opened chuck state to drop the broken pieces adhered to the chuck gripping surface. As a result, when the residual fragment detection signal in the chuck detects "no residue", the fragment recovery step is completed, and the work of the next step is automatically advanced.
【0010】[0010]
【実施例】本発明の実施例を以下の説明図に基づいて詳
細に説明する。Embodiments of the present invention will be described in detail with reference to the following drawings.
【0011】図1は、線材等丸鋼の連続自動引張試験に
おける、引張荷重の負荷により試験片の破断検出後、破
断片の回収から次試験片受入れまでの、自動処理を示す
フローチャートである。FIG. 1 is a flow chart showing an automatic process in a continuous automatic tensile test of a round steel such as a wire rod from the detection of the fracture of the test piece due to the load of the tensile load to the collection of the fractured piece to the reception of the next test piece.
【0012】図2(a),(b)は試験片の破断位置が
オートハンド装置の掴み範囲内で破断した場合の破断片
回収説明図であり、図2の(a)は破断片「1a」及び
「1b」はオートハンド装置「4」の上オートハンド掴
みアーム「4a」及び下オートハンド掴み「4b」に掴
まれ、上側チャッキング装置「2」のチャック「2
a」、チャック「2b」及び下側チャッキング装置
「3」のチャック「3a」、チャック「3b」の開き動
作完了後、試験機の負荷部から搬出される状態を例示す
る図で、図2の(b)は破断片「1a」及び「1b」の
姿勢を垂直から水平方向にオートハンド装置「4」で転
回して試験機本体に隣接する破断片回収コンベアー
「6」に移載する状態を例示する図である。FIGS. 2 (a) and 2 (b) are explanatory views of fragment breakage when the break position of the test piece breaks within the gripping range of the automatic hand device, and FIG. 2 (a) shows the fragment "1a". And “1b” are gripped by the upper automatic hand gripping arm “4a” and the lower automatic hand gripping “4b” of the automatic hand device “4”, and the chuck “2” of the upper chucking device “2”.
a ”, the chuck“ 2b ”, and the chuck“ 3a ”and the chuck“ 3b ”of the lower chucking device“ 3 ”are completed, and the state of being unloaded from the load part of the testing machine is illustrated in FIG. (B) is a state in which the postures of the fragments “1a” and “1b” are vertically and horizontally rotated by the automatic hand device “4” and transferred to the fragment recovery conveyor “6” adjacent to the tester body. It is a figure which illustrates.
【0013】図3(a),(b)は試験片の破断位置が
オートハンド装置「4」の掴み範囲外で破断した場合の
破断片回収説明図である。FIGS. 3 (a) and 3 (b) are explanatory views of broken fragment recovery when the breaking position of the test piece is broken outside the gripping range of the automatic hand device "4".
【0014】図3の(a)の状態では破断片「1b」は
オートハンド装置「4」の掴みア−ム「4b」で回収さ
れるが、破断片「1a」はチャック「2a」と「2b」
内の破断のため、オートハンド装置「4」のオートハン
ド掴みアーム「4a」での掴みは不可能である。この状
態で上側チャッキング装置「2」及び下側チャッキング
装置「3」の開き動作を行った場合、上側チャッキング
装置「2」に支持されていた破断片「1a」は落下し、
下方に設ける破断片回収ボックス「5」に回収れ、自動
処理完了後、もう一方の破断片「1b」と突き合わせす
る。In the state of FIG. 3 (a), the fragment "1b" is recovered by the gripping arm "4b" of the automatic hand device "4", but the fragment "1a" is chucked with "2a" and "2a". 2b "
Due to the breakage in the inside, the automatic hand device "4" cannot hold the automatic hand holding arm "4a". When the upper chucking device "2" and the lower chucking device "3" are opened in this state, the fragment "1a" supported by the upper chucking device "2" falls,
The fragments are collected in the fragment collection box "5" provided below, and after the automatic processing is completed, they are matched with the other fragment "1b".
【0015】図3の(b)は前述の破断片回収工程でチ
ャッキング装置「2」及び「3」の開き動作を行って
も、チャック「2a」と「2b」内の破断片「1a」が
落下しないで、上側チャッキング装置「2」のチャック
の片側すなわちチャック「2a」の掴み面に固着した状
態図である。この際に各チャック内に埋め込んだ破断片
検出器「9a」,「9b」,「9c」又は「9d」で固
着の有無を検知し、固着有りの場合は押出しの処理信号
を出力する。FIG. 3B shows the broken pieces "1a" in the chucks "2a" and "2b" even when the chucking devices "2" and "3" are opened in the above-mentioned broken piece collecting process. FIG. 11 is a state diagram in which the object is fixed to one side of the chuck of the upper chucking device “2”, that is, the grip surface of the chuck “2a” without falling. At this time, the presence or absence of sticking is detected by the broken fragment detectors “9a”, “9b”, “9c” or “9d” embedded in each chuck, and if sticking is present, an extrusion processing signal is output.
【0016】図4は上側チャッキング装置「2」の片側
のチャック「2a」の掴み面に固着した破断片を押し出
す状態を示す平面図である。即ち、チャックの掴み面に
加工したV字状の構内に付着している破断片「1a」を
チャックの背面から押出治具「7」を先端に付けた払出
しシリンダー「8」を起動し、チャック「2a」とチャ
ック「2b」との開き間隔の間に押し込むことにより、
落下させるものである。払出しシリンダー「8」は定ス
トロークにて前進させた後、自動的に後退させる。この
状態で破断片検出器「9a」,「9b」,「9C」又は
「9d」で再度破断片の残存を確認する。その結果、4
個の検出器に破断片の残存がないことを検知してから、
次の試験片受入れ状態へステップアップし、引張試験の
連続自動処理を行うものである。FIG. 4 is a plan view showing a state in which a broken piece adhered to the gripping surface of the chuck "2a" on one side of the upper chucking device "2" is pushed out. That is, the broken cylinder "1a" adhering to the V-shaped yard machined on the gripping surface of the chuck is activated from the back of the chuck by activating the dispensing cylinder "8" with the extruding jig "7" attached to the tip. By pushing in between the gap between "2a" and chuck "2b",
It is intended to fall. The pay-out cylinder "8" is automatically moved backward after advancing in a constant stroke. In this state, the remaining fragments are confirmed again by the fragment detectors "9a", "9b", "9C" or "9d". As a result, 4
After detecting that there is no fragment remaining in each detector,
The test piece is stepped up to the next state of accepting the test piece and the tensile test is continuously and automatically performed.
【0017】[0017]
【発明の効果】以上述べたとおり本発明は引張試験で破
断片の回収工程後、更に破断片のチャック内残存有無を
検知し、残存状態を検知した場合に、強制的に払い出す
工程を組入れたことにより、自動化率の高い線材等丸鋼
の連続自動引張試験方法を確立した。As described above, the present invention incorporates a step of forcibly withdrawing the broken pieces after the step of collecting the broken pieces by a tensile test, and further detecting the presence or absence of the pieces in the chuck. As a result, a continuous automatic tensile test method for round steel with a high degree of automation has been established.
【図1】本発明による引張試験における破断片回収方法
でそのフローチャートである。FIG. 1 is a flow chart of a method for recovering broken fragments in a tensile test according to the present invention.
【図2】(a)は試験片がオートハンド装置の掴み範囲
内で破断した場合の試験片回収状態図である。(b)は
回収した一対の破断片をコンベアー上に移載する状態図
である。FIG. 2A is a test piece recovery state diagram when the test piece is broken within the gripping range of the automatic hand device. (B) is a state diagram in which the pair of recovered fragments are transferred onto the conveyor.
【図3】(a)は試験片がオートハンド装置の掴み範囲
外で破断した場合の試験片回収状態図である。(b)は
一方の破断片がチャック掴み面に固着し、残存した状態
図である。FIG. 3A is a test piece recovery state diagram when the test piece is broken outside the grip range of the automatic hand device. (B) is a state diagram in which one of the fragments remains on the chuck grip surface.
【図4】本発明の破断片回収方法を可能にする、チャッ
ク掴み面に残存した試験片をチャック外に払い出す装置
の説明図である。FIG. 4 is an explanatory view of an apparatus that enables the broken fragment recovery method of the present invention to discharge the test piece remaining on the chuck gripping surface to the outside of the chuck.
1a 引張試験後の破断片の一方 1b 引張試験後の破断片の他方 2 上側チャッキング装置 2a 上側チャッキング装置のチャック 2b 上側チャッキング装置のチャック 3 下側チャッキング装置 3a 下側チャッキング装置のチャック 3b 下側チャッキング装置のチャック 4 オートハンド装置 4a オートハンド掴みアーム 4b オートハンド掴みアーム 5 破断片回収ボックス 6 破断片配列コンベア 7 チャック残存破断片払い出し治具 8 チャック残存破断片払い出しシリンダー 9a 上側及び下側チャック内破断片残存検出器 9b 上側及び下側チャック内破断片残存検出器 9c 上側及び下側チャック内破断片残存検出器 9d 上側及び下側チャック内破断片残存検出器 1a One of the fragments after the tensile test 1b The other of the fragments after the tensile test 2 Upper chucking device 2a Upper chucking device chuck 2b Upper chucking device chuck 3 Lower chucking device 3a Lower chucking device Chuck 3b Chuck of lower chucking device 4 Auto hand device 4a Auto hand gripping arm 4b Auto hand gripping arm 5 Fragment fragment collection box 6 Fragment fragment arrangement conveyor 7 Chuck residual fragment fragment dispensing cylinder 8 Chuck residual fragment fragment dispensing cylinder 9a Upper And lower chuck in-fragment fragment residual detector 9b Upper and lower chuck in-fragment fragment residual detector 9c Upper and lower chuck in-fragment fragment residual detector 9d Upper and lower chuck in-fragment fragment residual detector 9d
Claims (1)
片のセット及び試験後破断片の回収をオートハンドで行
う丸鋼の連続自動引張試験方法において、当該試験片が
オートハンドによる回収が可能な位置で破断し、更にチ
ャックの開放動作後もチャック掴み面に破断片が固着し
ている場合に、その破断片を検出して、その検出信号に
より、破断片を強制的にチャックから押し出して回収す
ることを特徴とする丸鋼の連続自動引張試験方法。1. In a continuous automatic tensile test method for round steel in which a test piece before test is set on a chuck portion of a tensile tester and a fragment after test is collected by an auto hand, the test piece can be collected by the auto hand. If the broken piece is broken at a certain position, and the broken piece is stuck to the chuck gripping surface even after the chuck is opened, the broken piece is detected and the broken piece is forced out of the chuck by the detection signal. A continuous automatic tensile test method for round steel, characterized by recovering.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP15304594A JPH07333124A (en) | 1994-06-13 | 1994-06-13 | Automatic continuous tensile test method for round bar |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP15304594A JPH07333124A (en) | 1994-06-13 | 1994-06-13 | Automatic continuous tensile test method for round bar |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH07333124A true JPH07333124A (en) | 1995-12-22 |
Family
ID=15553773
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP15304594A Withdrawn JPH07333124A (en) | 1994-06-13 | 1994-06-13 | Automatic continuous tensile test method for round bar |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH07333124A (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2009276122A (en) * | 2008-05-13 | 2009-11-26 | Shimadzu Corp | Wire rod automatic tensile tester |
CN103411827A (en) * | 2013-08-28 | 2013-11-27 | 上海电气核电设备有限公司 | Tensile fixture of round bar tensile sample |
CN113063673A (en) * | 2021-04-01 | 2021-07-02 | 刘丛巍 | A testing arrangement for optic fibre intensity |
-
1994
- 1994-06-13 JP JP15304594A patent/JPH07333124A/en not_active Withdrawn
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2009276122A (en) * | 2008-05-13 | 2009-11-26 | Shimadzu Corp | Wire rod automatic tensile tester |
CN103411827A (en) * | 2013-08-28 | 2013-11-27 | 上海电气核电设备有限公司 | Tensile fixture of round bar tensile sample |
CN113063673A (en) * | 2021-04-01 | 2021-07-02 | 刘丛巍 | A testing arrangement for optic fibre intensity |
CN113063673B (en) * | 2021-04-01 | 2021-11-23 | 山东龙为检测技术有限公司 | A testing arrangement for optic fibre intensity |
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