JPH07235743A - Fluororesin formation for abrasion working and manufacture of worked fluororesin board - Google Patents

Fluororesin formation for abrasion working and manufacture of worked fluororesin board

Info

Publication number
JPH07235743A
JPH07235743A JP6024508A JP2450894A JPH07235743A JP H07235743 A JPH07235743 A JP H07235743A JP 6024508 A JP6024508 A JP 6024508A JP 2450894 A JP2450894 A JP 2450894A JP H07235743 A JPH07235743 A JP H07235743A
Authority
JP
Japan
Prior art keywords
fluororesin
resin
absorption wavelength
composition
film
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP6024508A
Other languages
Japanese (ja)
Inventor
Masayuki Kaneto
正行 金戸
Munekazu Tanaka
宗和 田中
Hideto Kimura
英人 木村
Naoharu Morita
尚治 森田
Atsushi Hino
敦司 日野
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nitto Denko Corp
Original Assignee
Nitto Denko Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nitto Denko Corp filed Critical Nitto Denko Corp
Priority to JP6024508A priority Critical patent/JPH07235743A/en
Publication of JPH07235743A publication Critical patent/JPH07235743A/en
Pending legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/03Use of materials for the substrate
    • H05K1/0313Organic insulating material
    • H05K1/032Organic insulating material consisting of one material
    • H05K1/034Organic insulating material consisting of one material containing halogen
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/03Use of materials for the substrate
    • H05K1/0313Organic insulating material
    • H05K1/0353Organic insulating material consisting of two or more materials, e.g. two or more polymers, polymer + filler, + reinforcement
    • H05K1/0373Organic insulating material consisting of two or more materials, e.g. two or more polymers, polymer + filler, + reinforcement containing additives, e.g. fillers
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/0011Working of insulating substrates or insulating layers
    • H05K3/0017Etching of the substrate by chemical or physical means

Landscapes

  • Laser Beam Processing (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Paints Or Removers (AREA)
  • Structure Of Printed Boards (AREA)

Abstract

PURPOSE:To facilitate abrasion working and to raise mechanical strength by adding a specific amount of resin having an absorption wavelength in an ultraviolet range to fluororesin. CONSTITUTION:The fluororesin formation is composed of resin having an absorption wavelength in an ultraviolet range and fluorine resin. 1-125 pts.wt. of resin having an absorption wavelength in the ultraviolet range is added to 100 pts.wt. of fluororesin. Besides, it contains fluororesin dispersing solution and resin solution or dispersing solution having an absorption wavelength in the ultraviolet range. The resin having an absorption wavelength in the ultraviolet range is used as an abrasion accelerator, and can be used without any particular restriction whether it is thermoplastic or thermosetting, if it has an absorption wavelength in the ultraviolet range. The use of this fluororesin formation for abrasion working makes easy and efficient fine working by abrasion possible, and it also becomes possible for an excellent mechanical strength characteristic to be fully exhibited.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、アブレーション加工用
に好適なフッ素系樹脂組成物および加工フッ素系樹脂基
板の製造方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a fluororesin composition suitable for ablation processing and a method for producing a processed fluororesin substrate.

【0002】[0002]

【従来の技術】近年の電子機器の発展にともない、回路
基板の小型化、高密度化の要求により、配線基板は多層
化し、配線ピッチはますます微細化してきている。この
ため、層間の導通をとるための100μm径以下の微細
な貫通孔(スルーホール)を高密度で形成することが必
要であり、さらに、基板を完全に突き抜けていないピッ
トホールや溝を設けて、中間層までの導通路を形成した
り、デバイスホールや位置合わせなどの付加機能をもた
せることも要求されている。このような微細で複雑な形
状は、機械加工では対応しきれなくなっており、紫外線
レーザ光などの高エネルギービームをエネルギー制御し
て照射し、絶縁材料の紫外線吸収によって分解させるア
ブレーションによる穿孔方法などが用いられるようにな
ってきている。
2. Description of the Related Art With the development of electronic devices in recent years, the demand for miniaturization and high density of circuit boards has led to multilayer wiring boards and wiring pitches becoming finer and finer. Therefore, it is necessary to form a high density of fine through-holes (through holes) having a diameter of 100 μm or less for establishing electrical continuity between layers, and further to provide pit holes and grooves that do not completely penetrate the substrate. It is also required to form a conductive path to the intermediate layer and to have additional functions such as device holes and alignment. Such fine and complicated shapes cannot be dealt with by machining.Therefore, there is a perforation method by ablation, which irradiates a high energy beam such as an ultraviolet laser beam with energy control and irradiates it, and decomposes it by absorbing the ultraviolet rays of the insulating material. It is being used.

【0003】また、回路基板には、電気信号の応答の高
速化も要求されており、配線設計や導電材料、絶縁材料
の構成によって回路基板のインピーダンス特性を制御
し、電気信号のクロストークを避けることが必要になっ
ている。特に高速分野の回路基板では、絶縁材料に比誘
電率の低いフッ素系樹脂が用いられてきており、シート
状のフッ素系樹脂と導電配線を何層にも重ねて多層回路
基板として形成されている。さらに、上記層間の導通に
は、従来の回路基板の形成方法にも用いられている通
り、上記フッ素樹脂にパンチングなどの機械加工で導通
路形成用の貫通孔を形成し、この貫通孔の内壁に導電物
を付着させたり、貫通孔を導電物で充填するなどして、
貫通孔の開口両端の配線を電気接続する方法がとられて
いる。
Further, the circuit board is also required to have a high speed response of an electric signal, and the impedance characteristic of the circuit board is controlled by the wiring design and the constitution of the conductive material and the insulating material to avoid crosstalk of the electric signal. Is needed. In particular, in circuit boards in the high-speed field, fluorocarbon resin with a low relative dielectric constant has been used as an insulating material, and it is formed as a multilayer circuit board by stacking multiple layers of sheet fluorocarbon resin and conductive wiring. . Further, for conduction between the layers, a through hole for forming a conduction path is formed in the fluororesin by machining such as punching, as used in the conventional method for forming a circuit board, and an inner wall of the through hole is formed. By attaching a conductive material to the, or filling the through hole with a conductive material,
A method of electrically connecting the wirings at both ends of the opening of the through hole is adopted.

【0004】[0004]

【発明が解決しようとする課題】上記のような高速分野
の回路基板においては、小型高密度化、高機能化の要求
が強く、これに対応するために複雑で微細な加工を可能
にするレーザー加工方法の応用が望まれていたが、低誘
電回路基板が得られるフッ素樹脂基体は紫外線を吸収せ
ず、アブレーションによる穿孔方法を用いることができ
なかった。
There is a strong demand for miniaturization, high density, and high functionality in the above-mentioned circuit boards in the high-speed field, and in order to meet these demands, lasers that enable complex and fine processing Although the application of the processing method has been desired, the fluororesin substrate from which the low-dielectric circuit board is obtained does not absorb ultraviolet rays, and the perforation method by ablation cannot be used.

【0005】一方、特開平4−120173号公報に
は、紫外線を吸収する染料をフッ素樹脂に混合すること
によってアブレーションを促進させる方法が提案されて
いる。しかしながら、上記公知のフッ素系樹脂組成物に
含有される染料は、フッ素系樹脂成形時の焼成温度で分
解されその機能を十分に発揮できない。また、基板の機
械強度、耐熱性、使用される高温における寸法安定性等
が阻害される。
On the other hand, Japanese Patent Laid-Open No. 4-120173 proposes a method of promoting ablation by mixing a dye that absorbs ultraviolet rays with a fluororesin. However, the dye contained in the above-mentioned known fluororesin composition is decomposed at the firing temperature at the time of molding the fluororesin, and the function thereof cannot be sufficiently exhibited. In addition, the mechanical strength, heat resistance, dimensional stability and the like of the substrate used are impaired.

【0006】また、特表平3−502075号公報に
は、フルオロ重合体材料をレーザー穿孔する方法が提案
されており、フルオロ重合体に微小ガラス、シリカ、二
酸化チタン、炭素繊維、微小気球、ケブラー(Kevlar)
等を含有させた組成物が開示されている。このフルオロ
重合体組成物では、基板の低誘電性が阻害される恐れが
ある。
Further, Japanese Patent Publication No. 3-502075 proposes a method of laser-perforating a fluoropolymer material, and the fluoropolymer is provided with fine glass, silica, titanium dioxide, carbon fibers, fine balloons, and Kevlar. (Kevlar)
And the like are disclosed. This fluoropolymer composition may interfere with the low dielectric properties of the substrate.

【0007】[0007]

【発明が解決しようとする課題】本発明の目的は、アブ
レーション加工用に好適なフッ素系樹脂組成物を提供す
ることである。また、本発明の他の目的は、複雑な微細
加工を施し得かつ機械的強度に優れた加工フッ素系樹脂
基板の製造方法を提供することである。
An object of the present invention is to provide a fluororesin composition suitable for ablation processing. Another object of the present invention is to provide a method for producing a processed fluororesin substrate which can be subjected to complicated fine processing and is excellent in mechanical strength.

【0008】[0008]

【課題を解決するための手段】本発明者らは、上記従来
技術における課題を解決するために鋭意検討を重ねた結
果、フッ素樹脂と紫外域に吸収波長を有する樹脂、特に
耐熱性に優れる樹脂を含有する組成物より成膜したフッ
素系樹脂膜がアブレーション加工が容易で、且つ機械的
強度に優れることを見出した。さらに、上記フッ素樹脂
の結晶化度を制御することによって、該アブレーション
加工の効率を大幅に向上できることを見いだした。
Means for Solving the Problems The inventors of the present invention have conducted extensive studies in order to solve the above-mentioned problems in the prior art, and as a result, fluororesins and resins having an absorption wavelength in the ultraviolet region, particularly resins having excellent heat resistance. It has been found that a fluorine-based resin film formed from a composition containing a is easily ablated and has excellent mechanical strength. Further, they have found that the efficiency of the ablation process can be significantly improved by controlling the crystallinity of the fluororesin.

【0009】本発明は、上記知見に基づき完成したもの
であって、次の要旨を有するものである。 (1)紫外域に吸収波長を有する樹脂とフッ素樹脂を含有
してなるアブレーション加工用フッ素系樹脂組成物。 (2)フッ素樹脂100重量部に対して紫外域に吸収波長
を有する樹脂が1〜125重量部を含有してなる(1)記
載のアブレーション加工用フッ素系樹脂組成物。 (3)フッ素樹脂分散液と紫外域に吸収波長を有する樹脂
溶液または分散液を含有してなる(1)記載のアブレーシ
ョン加工用フッ素系樹脂組成物。 (4)フッ素樹脂粉末と紫外域に吸収波長を有する樹脂粉
末を含有してなる(1)記載のアブレーション加工用フッ
素系樹脂組成物。 (5)紫外域に吸収波長を有する樹脂を膜状のフッ素樹脂
に含有させてなる(1)記載のアブレーション加工用フッ
素系樹脂組成物。 (6)紫外域に吸収波長を有する樹脂が、ポリイミド系樹
脂である(1)〜(5)のいずれかに記載のアブレーション加
工用フッ素系樹脂組成物。 (7)上記(1)または(2)記載のフッ素系樹脂組成物にてフ
ッ素樹脂含有膜を形成する工程と、このフッ素樹脂含有
膜に紫外線レーザを照射する工程と、必要に応じてこの
紫外線レーザを照射したフッ素樹脂含有膜を硬化させる
工程とを有するアブレーション加工フッ素系樹脂基板の
製造方法。 (8)フッ素樹脂含有膜が、(3)記載のフッ素系樹脂組成物
を支持体に塗工した後、溶媒または分散媒を揮発させて
形成される(7)記載の加工フッ素系樹脂基板の製造方
法。 (9)フッ素樹脂含有膜が、(4)記載のフッ素系樹脂組成物
を加熱加圧成形して形成される(7)記載のフッ素系樹脂
基板の製造方法。 (10)フッ素樹脂含有膜が、(5)記載のフッ素系樹脂組成
物にて形成される(7)記載のフッ素系樹脂基板の製造方
法。 (11)フッ素樹脂含有膜中のフッ素樹脂の結晶化度が、広
角X線回析法で測定して70%以上であることを特徴と
する(7)〜(10)のいずれかに記載のフッ素系樹脂基板の
製造方法。
The present invention has been completed based on the above findings and has the following gist. (1) A fluororesin composition for ablation processing, which comprises a resin having an absorption wavelength in the ultraviolet region and a fluororesin. (2) The fluororesin composition for ablation processing according to (1), wherein the resin having an absorption wavelength in the ultraviolet region is contained in an amount of 1 to 125 parts by weight with respect to 100 parts by weight of the fluororesin. (3) The fluororesin composition for ablation processing according to (1), which comprises a fluororesin dispersion and a resin solution or dispersion having an absorption wavelength in the ultraviolet region. (4) The fluororesin composition for ablation processing according to (1), which comprises a fluororesin powder and a resin powder having an absorption wavelength in the ultraviolet region. (5) The fluororesin composition for ablation processing according to (1), which comprises a film-shaped fluororesin containing a resin having an absorption wavelength in the ultraviolet region. (6) The fluororesin composition for ablation processing according to any one of (1) to (5), wherein the resin having an absorption wavelength in the ultraviolet region is a polyimide resin. (7) The step of forming a fluororesin-containing film with the fluororesin composition according to the above (1) or (2), a step of irradiating the fluororesin-containing film with an ultraviolet laser, and the ultraviolet ray if necessary. A method of manufacturing an ablation-processed fluororesin substrate, which comprises a step of curing a fluororesin-containing film irradiated with a laser. (8) The fluororesin-containing film is formed by coating the support with the fluororesin composition according to (3) and then volatilizing the solvent or the dispersion medium (7) of the processed fluororesin substrate. Production method. (9) The method for producing a fluororesin substrate according to (7), wherein the fluororesin-containing film is formed by heating and pressing the fluororesin composition according to (4). (10) The method for producing a fluororesin substrate according to (7), wherein the fluororesin-containing film is formed from the fluororesin composition according to (5). (11) The crystallinity of the fluororesin in the fluororesin-containing film is 70% or more as measured by a wide-angle X-ray diffraction method, according to any one of (7) to (10). Manufacturing method of fluororesin substrate.

【0010】以下、本発明をより詳細に説明する。本発
明のフッ素系樹脂組成物は、紫外域に吸収波長を有する
樹脂をフッ素樹脂に含有させてなることを特徴とする。
フッ素樹脂としては、例えばポリテトラフルオロエチレ
ン、トリクロロフルオロエチレン、テトラフルオロエチ
レン−ヘキサフルオロプロピレン共重合体、ポリビニリ
デンフルオロライド、ポリビニルフルオロライド、テト
ラフルオロエチレン−パーフルオロアルキルビニルエー
テル共重合体、テトラフルオロエチレン−エチレン共重
合体、クロロトリフルオロエチレン−エチレン共重合体
などが挙げられ、これらの一種または2種以上の混合物
として用いることができる。上記フッ素系樹脂は、粉末
や分散液の状態で用いられる。
The present invention will be described in more detail below. The fluororesin composition of the present invention is characterized in that the fluororesin contains a resin having an absorption wavelength in the ultraviolet region.
Examples of the fluororesin include polytetrafluoroethylene, trichlorofluoroethylene, tetrafluoroethylene-hexafluoropropylene copolymer, polyvinylidene fluorolide, polyvinyl fluorolide, tetrafluoroethylene-perfluoroalkyl vinyl ether copolymer, tetrafluoroethylene. -Ethylene copolymers, chlorotrifluoroethylene-ethylene copolymers and the like can be mentioned, and they can be used as one kind or a mixture of two or more kinds. The fluororesin is used in the form of powder or dispersion.

【0011】上記フッ素系樹脂分散液に用いられる分散
媒としては、フッ素樹脂を分散できるものであれば特に
限定されるものではなく、例えば水やアルコール系、グ
リコール系、エーテル系、ケトン系、アミド系、芳香族
炭化水素系などの有機溶剤が使用され、好ましくはアブ
レーション促進材として用いられる紫外域に吸収波長を
有する樹脂と均一に混合させるために、その樹脂を溶解
しうるものが選択される。
The dispersion medium used in the above-mentioned fluororesin dispersion liquid is not particularly limited as long as it can disperse the fluororesin, and examples thereof include water, alcohols, glycols, ethers, ketones, and amides. A system, an organic solvent such as an aromatic hydrocarbon system is used, and preferably, one capable of dissolving the resin is selected in order to uniformly mix the resin having an absorption wavelength in the ultraviolet region used as an ablation accelerator. .

【0012】紫外域に吸収波長を有する樹脂は、アブレ
ーション促進材として用いられ、紫外域に吸収波長を有
するものであれば、特に限定されることなく、熱可塑
性、熱硬化性を問わず使用できる。例えば、芳香族環を
有するポリアミド系樹脂、ポリアクリル系樹脂、ポリウ
レタン系樹脂、ポリエステル系樹脂、ポリイミド系樹脂
などが挙げられ、それらの1種または2種以上の混合物
が使用できる。なかでも耐熱性に優れるポリアミド系樹
脂、ポリイミド系樹脂などの使用が好ましく、特にポリ
イミド系樹脂は、フッ素樹脂と混合成膜して高温での焼
成硬化後も機械特性等を損なわないので好ましい。この
ポリイミド系樹脂としては、ポリエーテルイミド、ポリ
アミドイミド、ポリエステルイミド等の熱可塑性ポリイ
ミド、無水マレイン酸とジアミノジフェニルメタンのよ
うな芳香族ジアミンを原料に合成されるポリイミド、ポ
リアミノビスマレイミド等の熱硬化性ポリイミド等が例
示される。また、ピロメリット酸二無水物、ブタンテト
ラカルボン酸、ビフェニルテトラカルボン酸二無水物等
のテトラカルボン酸二無水物と、4、4’−ジアミノジ
フェニルエーテル、ジアミノジフェニルメタン、パラフ
ェニレンジアミン等のジアミンとを反応させて得られる
ポリアミド酸のようなポリイミド前駆体、その他オリゴ
マー等も好適に使用できる。
The resin having an absorption wavelength in the ultraviolet region is used as an ablation accelerator, and is not particularly limited as long as it has an absorption wavelength in the ultraviolet region and can be used regardless of thermoplasticity or thermosetting property. . For example, polyamide-based resin, polyacrylic-based resin, polyurethane-based resin, polyester-based resin, polyimide-based resin and the like having an aromatic ring can be mentioned, and one kind or a mixture of two or more kinds thereof can be used. Among them, it is preferable to use a polyamide resin, a polyimide resin, or the like, which has excellent heat resistance, and a polyimide resin is particularly preferable because it does not impair mechanical properties and the like even after being mixed with a fluororesin to form a film and baking and curing at a high temperature. As the polyimide resin, thermoplastic polyimide such as polyetherimide, polyamideimide, polyesterimide, polyimide synthesized from maleic anhydride and aromatic diamine such as diaminodiphenylmethane, thermosetting of polyaminobismaleimide, etc. Examples include polyimide. In addition, tetracarboxylic dianhydrides such as pyromellitic dianhydride, butanetetracarboxylic acid, and biphenyltetracarboxylic dianhydride, and diamines such as 4,4′-diaminodiphenyl ether, diaminodiphenylmethane, and paraphenylenediamine. A polyimide precursor such as a polyamic acid obtained by the reaction and other oligomers can also be preferably used.

【0013】なお、本発明では、有機溶媒に可溶で成膜
が容易なポリイミド前駆体の使用が好ましい。このポリ
イミド前駆体は、300℃以上の高温で熱処理されるこ
とによって脱水縮合して閉環しポリイミドに転化され
る。
In the present invention, it is preferable to use a polyimide precursor which is soluble in an organic solvent and is easy to form a film. This polyimide precursor is dehydrated and condensed by heat treatment at a high temperature of 300 ° C. or higher to be ring-closed and converted into polyimide.

【0014】上記紫外域に吸収波長を有する樹脂は、粉
末、溶液または分散液の状態で用いられる。溶液または
分散液として用いる場合、その溶媒や分散媒としては、
上記樹脂を溶解または分散できるものであれば特に限定
されるものでなく、例えば水やアルコール系、グリコー
ル系、エーテル系、ケトン系、アミド系、芳香族炭化水
素系などの有機溶剤が使用でき、なかでもフッ素樹脂と
混合する際に均一な混合を阻害しないフッ素系樹脂分散
液の分散媒と相溶性のある、例えば水系やアルコール系
の分散媒を用いることが好ましい。
The resin having an absorption wavelength in the ultraviolet region is used in the form of powder, solution or dispersion. When used as a solution or dispersion, as the solvent or dispersion medium,
It is not particularly limited as long as it can dissolve or disperse the resin, and for example, water or alcohol-based, glycol-based, ether-based, ketone-based, amide-based, aromatic hydrocarbon-based organic solvents can be used, Above all, it is preferable to use, for example, a water-based or alcohol-based dispersion medium that is compatible with the dispersion medium of the fluororesin dispersion liquid that does not hinder uniform mixing when mixed with the fluororesin.

【0015】本発明のフッ素系樹脂組成物は、例えば次
に示す方法によって調製される。 フッ素樹脂の水系分散液と、紫外域に吸収波長を有す
る樹脂溶液あるいは塩化などによって水溶性に変成した
該樹脂溶液、または水に該樹脂を分散させた分散液と
を、混合・分散する方法。 アルコール系やアミド系などの有機溶媒系フッ素樹脂
分散液と、紫外域に吸収波長を有する樹脂溶液または分
散液とを、混合・分散する方法。その際、紫外域に吸収
波長を有する樹脂用の媒体としては、フッ素樹脂分散液
用の媒体と相溶性のある有機溶媒を使用することが好ま
しい。 フッ素樹脂粉体と紫外域に吸収波長を有する樹脂粉体
とをドライブレンドする方法。 予め成膜したフッ素樹脂に紫外域に吸収波長を有する
樹脂溶液を含有させる方法。当該方法は、例えば、フッ
素樹脂を多孔性とし、紫外域に吸収波長を有する樹脂溶
液を含浸せさて、フッ素樹脂の孔に該樹脂を充填させる
ことによって行われる。
The fluororesin composition of the present invention is prepared, for example, by the following method. A method of mixing and dispersing an aqueous dispersion of a fluororesin, a resin solution having an absorption wavelength in the ultraviolet region, a resin solution modified to be water-soluble by chlorination or the like, or a dispersion in which the resin is dispersed in water. A method of mixing and dispersing an alcohol-based or amide-based organic solvent-based fluororesin dispersion and a resin solution or dispersion having an absorption wavelength in the ultraviolet region. At that time, as the medium for the resin having an absorption wavelength in the ultraviolet region, it is preferable to use an organic solvent compatible with the medium for the fluororesin dispersion liquid. A method of dry blending a fluororesin powder and a resin powder having an absorption wavelength in the ultraviolet region. A method of incorporating a resin solution having an absorption wavelength in the ultraviolet region into a fluororesin formed in advance. This method is performed, for example, by making the fluororesin porous, impregnating it with a resin solution having an absorption wavelength in the ultraviolet region, and filling the pores of the fluororesin with the resin.

【0016】なお、上記の調製方法においては、フッ素
樹脂および紫外域に吸収波長を有する樹脂を媒体に均一
に分散、溶解させるために、長鎖アルキル基等を有する
界面活性剤を添加してもよい。
In the above-mentioned preparation method, in order to uniformly disperse and dissolve the fluororesin and the resin having an absorption wavelength in the ultraviolet region in the medium, a surfactant having a long-chain alkyl group or the like may be added. Good.

【0017】上記フッ素系樹脂組成物においては、フッ
素樹脂と紫外域に吸収波長を有する樹脂との混合比率
は、重量比率換算でフッ素樹脂100重量部に対して紫
外域に吸収波長を有する樹脂が1〜125重量部、好ま
しくは3〜60重量部、特に好ましくは5〜30重量部
である。アブレーション加工性は、紫外域に吸収波長を
有する樹脂の混合比率が高いほど良好になるので、その
混合比率が1重量部未満では、加工速度が遅く実用性に
乏しく、一方、125重量部を越えると、逆にフッ素樹
脂の低誘電特性を十分に発揮できなかったり、機械的強
度に悪影響を及ぼす恐れがある。
In the above-mentioned fluororesin composition, the mixing ratio of the fluororesin and the resin having an absorption wavelength in the ultraviolet region is 100 wt. The amount is 1 to 125 parts by weight, preferably 3 to 60 parts by weight, and particularly preferably 5 to 30 parts by weight. The higher the mixing ratio of the resin having the absorption wavelength in the ultraviolet region, the better the ablation processability. Therefore, if the mixing ratio is less than 1 part by weight, the processing speed is slow and the practicality is poor, while it exceeds 125 parts by weight. On the contrary, there is a possibility that the low dielectric property of the fluororesin may not be sufficiently exhibited, or the mechanical strength may be adversely affected.

【0018】なお、上記フッ素系樹脂組成物ひいてはフ
ッ素系樹脂膜には、アブレーション加工性を阻害しない
範囲で、かつ、フッ素系樹脂膜の低誘電性を阻害しな
い、また、機械的強度を低下させない範囲の量のガラ
ス、シリカ、セラミックス、炭素繊維、ケブラーなどの
充填材を混合してもよい。この充填材の混合割合は、フ
ッ素樹脂100重量部に対して20重量部以下、好まし
くは5重量部以下が適当である。
The above-mentioned fluororesin composition and therefore the fluororesin film do not impair ablation processability, do not impair the low dielectric constant of the fluororesin film, and do not reduce the mechanical strength. Fillers such as glass, silica, ceramics, carbon fibers, Kevlar, etc. may be mixed in amounts within the range. The mixing ratio of this filler is 20 parts by weight or less, preferably 5 parts by weight or less, relative to 100 parts by weight of the fluororesin.

【0019】本発明のフッ素系樹脂基板の製造方法は、
上記フッ素系樹脂組成物からフッ素系樹脂膜を形成する
工程と、このフッ素系樹脂膜に紫外線レーザを照射する
工程と、この紫外線レーザを照射したフッ素系樹脂膜を
硬化させる工程とを有することを特徴とする。
The method for producing a fluororesin substrate of the present invention is
A step of forming a fluororesin film from the fluororesin composition, a step of irradiating the fluororesin film with an ultraviolet laser, and a step of curing the fluororesin film irradiated with the ultraviolet laser. Characterize.

【0020】上記フッ素系樹脂膜は、前記フッ素系樹脂
組成物を用い、例えば次に示す方法によって成膜するこ
とができる。 液状のフッ素系樹脂組成物を、金属板(SUS板、銅
板等)、セラミック板、シリコーンウエハーなどの支持
体にキャスティングして乾燥させる方法。 混合粉体よりなるフッ素系樹脂組成物を加熱圧縮成形
した後、これを公知の方法にて薄く切削する方法。 上記の方法に準じて製造された多孔質フッ素樹脂膜を
成膜し、その多孔中に紫外域に吸収波長を有する樹脂の
溶液または分散液を含浸させた後、加熱乾燥してその溶
媒または分散媒を除去することによってなされる。
The above-mentioned fluorine-based resin film can be formed by using the above-mentioned fluorine-based resin composition, for example, by the following method. A method of casting a liquid fluororesin composition on a support such as a metal plate (SUS plate, copper plate, etc.), a ceramic plate, a silicone wafer, etc. and drying it. A method in which a fluororesin composition composed of a mixed powder is heat-compression-molded and then thinly cut by a known method. A porous fluororesin film produced according to the above method is formed into a film, and a solution or dispersion of a resin having an absorption wavelength in the ultraviolet region is impregnated into the pores, followed by heating and drying the solvent or dispersion. This is done by removing the medium.

【0021】本発明では、上記フッ素系樹脂膜は、通常
1〜1000μm、好ましくは10〜100μmの厚み
に設定される。このフッ素系樹脂膜が1μm未満では、
上記フッ素系樹脂膜が絶縁層として、機械的に実用上十
分な機能を発揮できず、一方、1000μmを越えると
アブレーション加工に長時間を要し、また得られる孔形
状も100μm径以下の微細孔を得ることが難しい。
In the present invention, the thickness of the fluororesin film is usually 1 to 1000 μm, preferably 10 to 100 μm. When this fluororesin film is less than 1 μm,
The above-mentioned fluorine-based resin film cannot function mechanically as an insulating layer and has a practically sufficient function. On the other hand, if it exceeds 1000 μm, it takes a long time for ablation processing, and the obtained pore shape is 100 μm or less. Hard to get.

【0022】なお、上記フッ素系樹脂膜の成膜に用いる
支持体は、後述するアブレーション加工の際に機械強度
が必要な場合や導電性を必要とする場合には、そのまま
の状態で使用される。
The support used for forming the fluororesin film is used as it is when mechanical strength or conductivity is required in the ablation process described later. .

【0023】フッ素系樹脂膜中におけるフッ素樹脂の広
角X線回折法による結晶化度は、70%以上、特に80
%以上であることが好ましい。結晶化度が70%以上で
ある場合には、アブレーション加工における加工効率が
良好である。
The degree of crystallinity of the fluororesin in the fluororesin film by the wide-angle X-ray diffraction method is 70% or more, especially 80.
% Or more is preferable. When the crystallinity is 70% or more, the processing efficiency in ablation processing is good.

【0024】なお、アブレーション促進材として結晶性
耐熱性樹脂を用いたフッ素系樹脂組成物を対象として上
記広角X線回折法によるフッ素樹脂の結晶化度を測定す
るときは、該結晶性耐熱性樹脂の影響を差し引いてフッ
素樹脂のみの結晶化度をパラメーターとして評価する必
要がある。
When measuring the crystallinity of a fluororesin by the above wide-angle X-ray diffraction method for a fluororesin composition using a crystalline heat-resistant resin as an ablation accelerator, the crystalline heat-resistant resin is used. It is necessary to evaluate the crystallinity of the fluororesin alone as a parameter by subtracting the influence of.

【0025】上記フッ素系樹脂膜は、所望の位置に貫通
孔やピットホールあるいは溝を設けるために、紫外線レ
ーザーを照射してアブレーション加工が施される。この
紫外線レーザーの照射条件は、特に限定されるものでは
ないが、通常ArF(193nm)、KrF(248n
m)、XeCl(308nm)、XeCl(351n
m)等のエキシマレーザー光が用いられる。例えば、
0.005〜10J/cm2 のエネルギー密度の上記エ
キシマレーザー光を、縮小倍率0.1〜20倍の光学系
を介して、繰り返しパルス数1〜3000Hzで、直接
あるいは所望の形状のパターニングマスクを用いて上記
フッ素系樹脂基板に所定時間照射することによって、こ
れに100μm径以下の微細な貫通孔(スルーホール)
を、例えば400孔/cm2 の高密度で形成したり、さら
に上記紫外線レーザーの照射エネルギー量を制御するこ
とによって、基板を完全に突き抜けていないピットホー
ルや溝を設けるなどの微細加工を施すことができる。
The fluororesin film is ablated by irradiating it with an ultraviolet laser in order to form through holes, pit holes or grooves at desired positions. The irradiation conditions of this ultraviolet laser are not particularly limited, but are usually ArF (193 nm), KrF (248 n).
m), XeCl (308 nm), XeCl (351n
Excimer laser light such as m) is used. For example,
The excimer laser light having an energy density of 0.005 to 10 J / cm 2 is applied directly or directly to a patterning mask having a desired shape at a repetitive pulse rate of 1 to 3000 Hz through an optical system having a reduction ratio of 0.1 to 20 times. By irradiating the above-mentioned fluorocarbon resin substrate for a predetermined time, a fine through hole (through hole) having a diameter of 100 μm or less
Is formed at a high density of, for example, 400 holes / cm 2 , and by further controlling the irradiation energy amount of the above-mentioned ultraviolet laser, fine processing such as providing pit holes or grooves that do not completely penetrate the substrate is performed. You can

【0026】なお、上記紫外線レーザーの照射において
は、そのエネルギー密度を、例えば0.1J/cm2
上、好ましくは0.5J/cm2 以上と高くし、また、光
学系の縮小倍率を、例えば3倍以上、好ましくは5倍以
上と高くし、また、繰り返しパルス数を、例えば50H
z以上、好ましくは200Hz以上と大きくすると、ア
ブレーション加工効率が向上するようになり好ましい。
[0026] In the irradiation of the ultraviolet laser, the energy density, for example, 0.1 J / cm 2 or more, preferably as high as 0.5 J / cm 2 or more, the reduction magnification of the optical system, e.g. 3 times or more, preferably 5 times or more, and the number of repetitive pulses is, for example, 50H.
When it is set to be equal to or higher than z, preferably equal to or higher than 200 Hz, the ablation processing efficiency is improved, which is preferable.

【0027】上記アブレーション加工にて微細加工が施
されたフッ素系樹脂膜は、必要に応じて加圧を併用し
て、フッ素樹脂の溶融点以上に加熱してフッ素樹脂を溶
融した後、所定の冷却速度にて冷却させて、上記フッ素
系樹脂膜を硬化させる。この硬化処理によって、フッ素
系樹脂膜の機械強度が向上するようになる。
The fluororesin film finely processed by the above-mentioned ablation process is heated at a temperature not lower than the melting point of the fluororesin to melt the fluororesin by using a pressure if necessary, and then predetermined. The fluororesin film is cured by cooling at the cooling rate. This curing treatment improves the mechanical strength of the fluororesin film.

【0028】上記アブレーション加工によって形成され
るスルーホールには、電解メッキ、無電解メッキ、金属
蒸着法などを用いたり、あるいは導電性樹脂ペーストや
溶融金属などを用いることによって、スルーホール孔内
壁に金属を付着させるか、または、孔全体に金属を充填
して、回路基板の厚み方向の電気導通路とすることがで
きる。さらに孔の開口部よりも外方へ該金属部を盛り上
げて、マッシュルーム状、リベット状等の形状よりなる
バンプ状とし、外部配線との電気接続端子とすることも
できる。このバンプ状電極(端子)を形成することによ
って、電気接続が確実になされるようになり好ましい。
For the through holes formed by the ablation process, electrolytic plating, electroless plating, metal vapor deposition or the like is used, or a conductive resin paste or molten metal is used to form a metal on the inner wall of the through holes. Can be attached or the whole hole can be filled with metal to form an electrical conduction path in the thickness direction of the circuit board. Further, the metal portion may be raised further outward than the opening of the hole to form a bump shape having a mushroom shape, a rivet shape, or the like, and used as an electrical connection terminal with external wiring. By forming the bump-shaped electrodes (terminals), electrical connection can be surely made, which is preferable.

【0029】また、貫通していないピットホールや溝
は、上記と同様の方法を用いて中間層までの導通路を形
成したり、外部部品を装填するデバイスホールとしたり
して、外部配線端子との電気接続や外部部品装填のため
などの位置合わせなどに用いられる。
In addition, the pit holes and grooves which do not penetrate are formed with a conductive path to the intermediate layer by using the same method as described above, or are used as device holes for loading external parts, and are used as external wiring terminals. It is used for positioning such as for electrical connection and loading of external parts.

【0030】本発明のフッ素系樹脂基板は、電気導通路
が高密度に形成された配線ピッチを有するので、回路基
板の小型化、高密度化が可能であり、また、電気信号の
高速応答が可能となる。
Since the fluororesin substrate of the present invention has a wiring pitch in which electric conduction paths are formed with high density, the circuit board can be downsized and the density can be increased, and high-speed response of electric signals can be achieved. It will be possible.

【0031】[0031]

【作用・効果】本発明のアブレーション加工用フッ素系
樹脂組成物によれば、フッ素系樹脂に紫外域に吸収波長
を有する樹脂を含有させたので、アブレーション加工に
よって容易に、効率よく微細加工が可能となり、しかも
フッ素系樹脂の焼成硬化後の機械的強度特性を十分に発
揮しえる。また、本発明の加工フッ素系樹脂基板の製造
方法によれば、上記フッ素系樹脂組成物からフッ素系樹
脂膜を成膜しているので、該フッ素系樹脂膜に紫外線レ
ーザーを照射することによってアブレーション加工が可
能になる。また、フッ素系樹脂膜中のフッ素樹脂の結晶
化度を70%以上に設定した場合は、紫外線レーザーの
照射によって、フッ素樹脂の結晶部分が破壊されやすく
なる。また、本発明の方法によって加工によって、フッ
素系樹脂基板に、電気導通路を高密度に形成しえるの
で、回路基板の小型化、高密度化が、また、電気信号の
高速応答が可能になる。
[Functions / Effects] According to the fluororesin composition for ablation processing of the present invention, since the fluororesin contains a resin having an absorption wavelength in the ultraviolet region, it is possible to perform microfabrication easily and efficiently by ablation processing. In addition, the mechanical strength characteristics of the fluorinated resin after firing and curing can be sufficiently exhibited. Further, according to the method for producing a processed fluororesin substrate of the present invention, since the fluororesin film is formed from the above fluororesin composition, the ablation is performed by irradiating the fluororesin film with an ultraviolet laser. Processing becomes possible. Further, when the crystallinity of the fluororesin in the fluororesin film is set to 70% or more, the crystal part of the fluororesin is easily broken by the irradiation of the ultraviolet laser. In addition, since the electric conduction paths can be formed at a high density on the fluororesin substrate by processing by the method of the present invention, the circuit board can be downsized, the density can be increased, and a high-speed response of electric signals can be achieved. .

【0032】[0032]

【実施例】以下に、本発明をより具体的に説明するため
に実施例を示す。ただし、本発明はこれらの実施例例に
限定されるものではない。なお、実施例中、フッ素樹脂
の結晶化度は、広角X線回析法で測定した値である。 実施例1 N−メチル−2−ピロリドン中でピロメリット酸二無水
物と4、4’−ジアミノジフェニルエーテルを等モル比
で重合させて得られたポリイミド前駆体溶液(固形分2
0%)100gと、ポリテトラフルオロエチレン粉末
〔(株)喜多村製KTL−8N)をN−メチル−2−ピ
ロリドン中に分散させたディスパージョン(固形分25
重量%)400gを混合し、この混合液を銅板上に塗布
して70℃で1時間、100℃で1時間、160℃で1
時間乾燥させ、さらに、この塗膜を300℃で1時間、
400℃で30分間処理することによってこれを焼成硬
化させて、20μm厚のフッ素系樹脂塗膜を得た。この
樹脂塗膜中におけるポリテトラフルオロエチレンの結晶
化度は70%であった。この塗膜に0.25J/cm2
のエネルギー密度のKrF(248nm)エキシマレー
ザー光を、縮小倍率5倍の光学系を介して、繰り返しパ
ルス数250Hzで、マスクを用いて1秒間照射するこ
とによって、これに銅板まで達する100μm径の微細
貫通孔を300μmピッチで形成し、微細貫通孔が形成
されたフッ素系樹脂層と銅層からなる基板を得た。
EXAMPLES Examples will be shown below to more specifically describe the present invention. However, the present invention is not limited to these examples. In the examples, the crystallinity of the fluororesin is a value measured by the wide-angle X-ray diffraction method. Example 1 A polyimide precursor solution obtained by polymerizing pyromellitic dianhydride and 4,4′-diaminodiphenyl ether in N-methyl-2-pyrrolidone at an equimolar ratio (solid content 2
0%) 100 g and polytetrafluoroethylene powder [KTL-8N manufactured by Kitamura Co., Ltd.] dispersed in N-methyl-2-pyrrolidone (solid content 25
% By weight), and the mixed solution is coated on a copper plate, and the mixture is applied at 70 ° C. for 1 hour, 100 ° C. for 1 hour, and 160 ° C. for 1 hour.
And the coating is dried at 300 ° C for 1 hour,
This was baked and cured by treating at 400 ° C. for 30 minutes to obtain a 20 μm thick fluororesin coating film. The crystallinity of polytetrafluoroethylene in this resin coating film was 70%. 0.25 J / cm 2 on this coating
A KrF (248 nm) excimer laser beam having an energy density of 100 μm diameter that reaches a copper plate by irradiating it with a mask at a repetition pulse rate of 250 Hz for 1 second through an optical system with a reduction ratio of 5 times. Through-holes were formed at a pitch of 300 μm to obtain a substrate including a fluororesin layer and a copper layer in which fine through-holes were formed.

【0033】実施例2 トリエチレングリコール中でブタンテトラカルボン酸と
ジアミノジフェニルメタンを等モル比で重合させて得ら
れたポリイミド前駆体溶液(固形分30%)100gを
150℃で処理した後に、アンモニア水10ml添加
し、これをテトラフルオロエチレン−ヘキサフルオロプ
ロピレン共重合体ディスパージョン(ダイキン社製 ネ
オフロンND−1)を水中に分散させたディスパージョ
ン(固形分40重量%)500gに混合し、この混合液
をSUS板上に塗布して70℃で30分、100℃で1
時間乾燥させ35μm厚のフッ素系樹脂塗膜を得た。こ
の樹脂塗膜中におけるテトラフルオロエチレン−ヘキサ
フルオロプロピレン共重合体の結晶化度は85%であっ
た。この塗膜に0.15J/cm2 のエネルギー密度の
KrF(248nm)エキシマレーザー光を、縮小倍率
3倍の光学系を介して、繰り返しパルス数100Hz
で、マスクを用いて0.1秒間照射することによって、
1mm径の深さ10μmのピットホールを5mmピッチ
で形成した。その後、この塗膜を300℃で30分間、
400℃で30分間処理することによってこれを焼成硬
化させ、凹形状が形成されたフッ素系樹脂層とSUS層
からなる基板を得た。
Example 2 100 g of a polyimide precursor solution (solid content 30%) obtained by polymerizing butanetetracarboxylic acid and diaminodiphenylmethane in triethylene glycol at an equimolar ratio was treated at 150 ° C. and then treated with ammonia water. 10 ml was added, and this was mixed with 500 g of a dispersion (solid content 40% by weight) in which a tetrafluoroethylene-hexafluoropropylene copolymer dispersion (Neotron ND-1 manufactured by Daikin Co., Ltd.) was dispersed in water, and this mixed liquid Is applied on a SUS plate for 30 minutes at 70 ° C and 1 at 100 ° C.
It was dried for an hour to obtain a fluororesin coating film having a thickness of 35 μm. The crystallinity of the tetrafluoroethylene-hexafluoropropylene copolymer in this resin coating film was 85%. A KrF (248 nm) excimer laser beam having an energy density of 0.15 J / cm 2 was applied to this coating film through an optical system with a reduction ratio of 3 times, and a repetition pulse number of 100 Hz.
By irradiating with a mask for 0.1 second,
Pit holes with a diameter of 1 mm and a depth of 10 μm were formed at a pitch of 5 mm. Then, this coating film at 300 ° C. for 30 minutes,
This was baked and cured by treatment at 400 ° C. for 30 minutes to obtain a substrate composed of a fluorine-based resin layer having a concave shape and a SUS layer.

【0034】実施例3 ジメチルアセトアミド中でビフェニルテトラカルボン酸
二無水物とパラフェニレンジアミンを等モル比で重合さ
せて得られたポリイミド前駆体溶液(固形分20%)5
0gにトリエチルアミンを30g加え十分に混合し、こ
れに水70gを加えて水溶液とする。この水溶液とポリ
テトラフルオロエチレンディスパージョン(デュポン社
製 XAD−934−AIF)を水中に分散させたディ
スパージョン(固形分40重量%)500gとを混合
し、この混合液を銅板上に塗布して70℃で1時間、1
00℃で30分間、130℃で30分間乾燥させ50μ
m厚のフッ素系樹脂塗膜を得た。この樹脂塗膜中におけ
るポリテトラフルオロエチレンの結晶化度は80%であ
った。この塗膜に1.5J/cm2 のエネルギー密度の
XeCl(308nm)エキシマレーザー光を縮小倍率
5倍の光学系を介して、繰り返しパルス数200Hz
で、マスクを用いて0.2秒間照射することによって、
これに銅板まで達する50μm径の微細貫通孔を100
μmピッチで形成した。その後、この塗膜を300℃で
1時間、400℃で30分間処理することによってこれ
を焼成硬化させ、微細貫通孔が形成されたフッ素系樹脂
層と銅層からなる基板を得た。
Example 3 Polyimide precursor solution (solid content 20%) 5 obtained by polymerizing biphenyltetracarboxylic dianhydride and paraphenylenediamine in equimolar ratio in dimethylacetamide 5
To 0 g, 30 g of triethylamine is added and mixed well, and 70 g of water is added to make an aqueous solution. This aqueous solution was mixed with 500 g of dispersion (solid content 40% by weight) in which polytetrafluoroethylene dispersion (XAD-934-AIF manufactured by DuPont) was dispersed in water, and this mixed solution was applied onto a copper plate. 1 hour at 70 ℃, 1
Dry at 50 ℃ for 30 minutes and 130 ℃ for 30 minutes
A m-thick fluorine resin coating film was obtained. The crystallinity of polytetrafluoroethylene in this resin coating film was 80%. This coating film was irradiated with XeCl (308 nm) excimer laser light having an energy density of 1.5 J / cm 2 through an optical system having a reduction ratio of 5 times and a repetition pulse number of 200 Hz.
By irradiating with a mask for 0.2 seconds,
In addition, 100 through holes with a diameter of 50 μm that reach the copper plate
It was formed with a μm pitch. Then, this coating film was treated at 300 ° C. for 1 hour and at 400 ° C. for 30 minutes to be baked and cured to obtain a substrate including a fluororesin layer having fine through holes and a copper layer.

【0035】実施例4 ピロメリット酸二無水物と4、4’−ジアミノジフェニ
ルエーテルを等モル比で重合させて得られたポリイミド
粉末100g、ポリテトラフルオロエチレン粉末(商品
名ポリフロンM−31 ダイキン社製) 100gと、テ
トラフルオロエチレン−パーフルオロアルキルビニルエ
ーテル共重合体粉末(三井デュポンフロロケミカル社製
MP−10) 100gをボールミルで混合し、この混
合粉末を内形状が30mmφ×50mmLの円筒状金型
に充填して、380℃で300kg/cm2 で5時間加
熱加圧焼成して成形した。このブロック体を切削し、1
50μm厚のフッ素系樹脂膜を得た。この樹脂膜中にお
けるポリテトラフルオロエチレンの結晶化度は65%で
あり、テトラフルオロエチレン−パーフルオロアルキル
ビニルエーテル共重合体の結晶化度は65%であった。
この塗膜に0.25J/cm2 のエネルギー密度のKr
F(248nm)エキシマレーザー光を、縮小倍率5倍
の光学系を介して、繰り返しパルス数250Hzで、マ
スクを用いて2秒間照射することによって、これを貫通
する200μm径の微細貫通孔を400μmピッチで形
成した。
Example 4 100 g of polyimide powder obtained by polymerizing pyromellitic dianhydride and 4,4'-diaminodiphenyl ether at an equimolar ratio, polytetrafluoroethylene powder (trade name: Polyflon M-31, manufactured by Daikin Co., Ltd.) ) 100 g and tetrafluoroethylene-perfluoroalkyl vinyl ether copolymer powder (MP-10 manufactured by Mitsui DuPont Fluorochemical Co., Ltd.) 100 g were mixed by a ball mill, and the mixed powder was formed into a cylindrical mold having an inner shape of 30 mmφ × 50 mmL. After filling, the mixture was heated and pressurized at 380 ° C. and 300 kg / cm 2 for 5 hours to be fired and molded. Cut this block body to 1
A fluororesin film having a thickness of 50 μm was obtained. The crystallinity of polytetrafluoroethylene in this resin film was 65%, and the crystallinity of the tetrafluoroethylene-perfluoroalkyl vinyl ether copolymer was 65%.
This coating has a Kr of energy density of 0.25 J / cm 2.
By irradiating the F (248 nm) excimer laser light through the optical system with the reduction magnification of 5 times at the repetitive pulse number of 250 Hz for 2 seconds using the mask, the fine through holes of 200 μm diameter penetrating this are 400 μm pitch. Formed by.

【0036】実施例5 ポリテトラフルオロエチレン(ダイキン社製 ポリフロ
ンF−104)のブロック体を切削、延伸して得た多孔
質膜(20μm厚、開孔率15%)をビスマレイミド・
トリアジン樹脂のメチルエチルケトン溶液(固形分10
%)に1時間含浸させ、100℃で1時間、200℃で
30分間、250℃で30分間処理してフッ素系樹脂膜
を得た。この樹脂膜中におけるポリテトラフルオロエチ
レンの結晶化度は70%であった。この塗膜に0.20
J/cm2 のエネルギー密度のKrF(248nm)エ
キシマレーザー光を、縮小倍率5倍の光学系を介して、
繰り返しパルス数250Hzで、マスクを用いて1秒間
照射することによって、これを貫通する100μm径の
微細貫通孔を400μmピッチで形成した。
Example 5 A porous membrane (20 μm thick, open area ratio 15%) obtained by cutting and stretching a block of polytetrafluoroethylene (Polyflon F-104 manufactured by Daikin Co., Ltd.) was used as a bismaleimide.
Methyl ethyl ketone solution of triazine resin (solid content 10
%) For 1 hour and treated at 100 ° C. for 1 hour, 200 ° C. for 30 minutes, and 250 ° C. for 30 minutes to obtain a fluororesin film. The crystallinity of polytetrafluoroethylene in this resin film was 70%. 0.20 on this coating
KrF (248 nm) excimer laser light with an energy density of J / cm 2 is passed through an optical system with a reduction ratio of 5 times.
Irradiation was performed at a repetition pulse rate of 250 Hz for 1 second using a mask to form fine through holes having a diameter of 100 μm and a pitch of 400 μm.

【0037】比較例 ポリテトラフルオロエチレンを水中に分散させたディス
パージョン(固形分40%)を銅板上に塗布して70℃
で1時間、100℃で30分間、130℃で30分間乾
燥させ20μm厚のフッ素樹脂塗膜を得た。この塗膜に
1J/cm2 のエネルギー密度のKrF(248nm)
エキシマレーザー光を、縮小倍率3倍の光学系を介し
て、繰り返しパルス数250Hzで、マスクを用いて1
0秒間照射した。塗膜表面が黒色化して焦げたが、これ
に銅板まで達する貫通孔を形成することはできなかっ
た。
Comparative Example Dispersion (solid content 40%) in which polytetrafluoroethylene was dispersed in water was applied on a copper plate to 70 ° C.
It was dried for 1 hour at 100 ° C. for 30 minutes and at 130 ° C. for 30 minutes to obtain a fluororesin coating film having a thickness of 20 μm. KrF (248 nm) with an energy density of 1 J / cm 2 was applied to this coating film.
Excimer laser light is passed through an optical system with a reduction ratio of 3 times with a repetitive pulse rate of 250 Hz and a mask 1
Irradiate for 0 seconds. Although the surface of the coating film was blackened and burnt, it was not possible to form through holes reaching the copper plate.

【0038】[0038]

【発明の効果】本発明のアブレーション加工用フッ素系
樹脂組成物によれば、フッ素系樹脂を焼成する高温度に
よっても紫外線を吸収する樹脂が分解されず、また、充
填材等を含有させていないので、この組成物から成膜さ
れたフッ素系樹脂膜は、機械強度に優れる。また、フッ
素系樹脂組成物から成膜されたフッ素系樹脂膜には、紫
外域に吸収波長を有する樹脂が均一に混合されているの
で、フッ素系樹脂膜に紫外線照射することによって、微
細なアブレーション加工が可能になる。
EFFECTS OF THE INVENTION According to the fluororesin composition for ablation processing of the present invention, the resin that absorbs ultraviolet rays is not decomposed even by the high temperature at which the fluororesin is baked, and the filler is not contained. Therefore, the fluororesin film formed from this composition is excellent in mechanical strength. Further, since a resin having an absorption wavelength in the ultraviolet region is uniformly mixed in the fluorine-based resin film formed from the fluorine-based resin composition, it is possible to perform fine ablation by irradiating the fluorine-based resin film with ultraviolet rays. Processing becomes possible.

【0039】また、本発明のフッ素系樹脂基板の製造方
法によれば、フッ素系樹脂膜に紫外線レーザーをを照射
することによって、微細な貫通孔を高密度で形成した
り、フッ素系樹脂膜を完全に突き抜けていないピットホ
ールや溝、また、中間層までの導通路を容易にアブレー
ション加工できる。また、フッ素系樹脂膜中のフッ素樹
脂の結晶化度を70%以上に設定しているので、アブレ
ーション加工を効率的に実施できる。
Further, according to the method for producing a fluororesin substrate of the present invention, by irradiating the fluororesin film with an ultraviolet laser, fine through holes can be formed at a high density, or the fluororesin film can be formed. Pit holes and grooves that have not completely penetrated and conductive paths to the intermediate layer can be easily ablated. Moreover, since the crystallinity of the fluororesin in the fluororesin film is set to 70% or more, the ablation process can be efficiently performed.

【0040】また、本発明のフッ素系樹脂基板は、低誘
電特性かつ機械特性に優れ、また、高密度の配線ピッチ
を有するので、小型高密度化、高機能化され、また、電
気信号応答の高速化された低誘電回路基板を提供でき
る。
Further, since the fluororesin substrate of the present invention is excellent in low dielectric properties and mechanical properties and has a high-density wiring pitch, it is miniaturized and highly functionalized, and the electrical signal response is improved. A high-speed low-dielectric circuit board can be provided.

フロントページの続き (51)Int.Cl.6 識別記号 庁内整理番号 FI 技術表示箇所 C09D 127/12 PFJ 179/08 PLZ H05K 1/02 Z // H01L 23/14 (72)発明者 森田 尚治 大阪府茨木市下穂積1丁目1番2号 日東 電工株式会社内 (72)発明者 日野 敦司 大阪府茨木市下穂積1丁目1番2号 日東 電工株式会社内Continuation of the front page (51) Int.Cl. 6 Identification code Internal reference number FI Technical display location C09D 127/12 PFJ 179/08 PLZ H05K 1/02 Z // H01L 23/14 (72) Inventor Shoji Morita Osaka 1-2 1-2 Shimohozumi, Ibaraki City, Ibaraki Prefecture Nitto Denko Corporation (72) Inventor Atsushi Hino 1-2 1-2 Shimohozumi Shimohozumi, Ibaraki City, Osaka Prefecture

Claims (11)

【特許請求の範囲】[Claims] 【請求項1】 紫外域に吸収波長を有する樹脂とフッ素
樹脂を含有してなるアブレーション加工用フッ素系樹脂
組成物。
1. A fluororesin composition for ablation processing, which comprises a resin having an absorption wavelength in the ultraviolet region and a fluororesin.
【請求項2】 フッ素樹脂100重量部に対して紫外域
に吸収波長を有する樹脂が1〜125重量部を含有して
なる請求項1記載のアブレーション加工用フッ素系樹脂
組成物。
2. The fluororesin composition for ablation processing according to claim 1, wherein the resin having an absorption wavelength in the ultraviolet region is contained in an amount of 1 to 125 parts by weight with respect to 100 parts by weight of the fluororesin.
【請求項3】 フッ素樹脂分散液と紫外域に吸収波長を
有する樹脂溶液または分散液を含有してなる請求項1記
載のアブレーション加工用フッ素系樹脂組成物。
3. The fluororesin composition for ablation processing according to claim 1, which comprises a fluororesin dispersion and a resin solution or dispersion having an absorption wavelength in the ultraviolet region.
【請求項4】 フッ素樹脂粉末と紫外域に吸収波長を有
する樹脂粉末を含有してなる請求項1記載のアブレーシ
ョン加工用フッ素系樹脂組成物。
4. The fluororesin composition for ablation processing according to claim 1, comprising a fluororesin powder and a resin powder having an absorption wavelength in the ultraviolet range.
【請求項5】 紫外域に吸収波長を有する樹脂を膜状の
フッ素樹脂に含有させてなる請求項1記載のアブレーシ
ョン加工用フッ素系樹脂組成物。
5. The fluororesin composition for ablation processing according to claim 1, wherein the film-shaped fluororesin contains a resin having an absorption wavelength in the ultraviolet region.
【請求項6】 紫外域に吸収波長を有する樹脂が、ポリ
イミド系樹脂である請求項1乃至5のいずれかに記載の
アブレーション加工用フッ素系樹脂組成物。
6. The fluororesin composition for ablation processing according to claim 1, wherein the resin having an absorption wavelength in the ultraviolet region is a polyimide resin.
【請求項7】 請求項1または2記載のフッ素系樹脂組
成物にてフッ素樹脂含有膜を形成する工程と、このフッ
素樹脂含有膜に紫外線レーザを照射する工程と、必要に
応じてこの紫外線レーザを照射したフッ素樹脂含有膜を
硬化させる工程とを有することを特徴とする加工フッ素
系樹脂基板の製造方法。
7. A step of forming a fluororesin-containing film with the fluororesin composition according to claim 1, a step of irradiating the fluororesin-containing film with an ultraviolet laser, and the ultraviolet laser if necessary. And a step of curing the fluororesin-containing film irradiated with.
【請求項8】 フッ素樹脂含有膜が、請求項3記載のフ
ッ素系樹脂組成物を支持体に塗工した後、溶媒または分
散媒を揮発させて形成されることを特徴とする請求項7
記載の加工フッ素系樹脂基板の製造方法。
8. The fluororesin-containing film is formed by coating the support with the fluororesin composition according to claim 3 and then volatilizing a solvent or a dispersion medium.
A method for producing the processed fluororesin substrate described.
【請求項9】 フッ素樹脂含有膜が、請求項4記載のフ
ッ素系樹脂組成物を加熱加圧成形して形成されることを
特徴とする請求項7記載のフッ素系樹脂基板の製造方
法。
9. The method for producing a fluororesin substrate according to claim 7, wherein the fluororesin-containing film is formed by heating and pressing the fluororesin composition according to claim 4.
【請求項10】 フッ素樹脂含有膜が、請求項5記載の
フッ素系樹脂組成物にて形成されることを特徴とする請
求項7記載のフッ素系樹脂基板の製造方法。
10. The method for producing a fluororesin substrate according to claim 7, wherein the fluororesin-containing film is formed from the fluororesin composition according to claim 5.
【請求項11】 フッ素樹脂含有膜中のフッ素樹脂の結
晶化度が、広角X線回析法で測定して70%以上である
ことを特徴とする請求項7〜10のいずれかに記載のフ
ッ素系樹脂基板の製造方法。
11. The crystallinity of the fluororesin in the fluororesin-containing film is 70% or more as measured by the wide-angle X-ray diffraction method, according to any one of claims 7 to 10. Manufacturing method of fluororesin substrate.
JP6024508A 1994-02-22 1994-02-22 Fluororesin formation for abrasion working and manufacture of worked fluororesin board Pending JPH07235743A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP6024508A JPH07235743A (en) 1994-02-22 1994-02-22 Fluororesin formation for abrasion working and manufacture of worked fluororesin board

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP6024508A JPH07235743A (en) 1994-02-22 1994-02-22 Fluororesin formation for abrasion working and manufacture of worked fluororesin board

Publications (1)

Publication Number Publication Date
JPH07235743A true JPH07235743A (en) 1995-09-05

Family

ID=12140127

Family Applications (1)

Application Number Title Priority Date Filing Date
JP6024508A Pending JPH07235743A (en) 1994-02-22 1994-02-22 Fluororesin formation for abrasion working and manufacture of worked fluororesin board

Country Status (1)

Country Link
JP (1) JPH07235743A (en)

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2003060034A1 (en) * 2001-12-27 2003-07-24 Litec Corporation Anion generating material and skin treating agent using the same
JP2003524663A (en) * 1998-03-18 2003-08-19 イー・アイ・デュポン・ドウ・ヌムール・アンド・カンパニー Multicomponent particles of fluoropolymer and heat-resistant non-dispersed polymer binder
JP2005022020A (en) * 2003-07-01 2005-01-27 Sumitomo Heavy Ind Ltd Manufacturing method of micro structure
EP1727409A1 (en) 1998-09-28 2006-11-29 Ibiden Co., Ltd. Printed wiring board and method for producing the same
JP2007088288A (en) * 2005-09-22 2007-04-05 Sumitomo Electric Ind Ltd Circuit board, manufacturing method thereof, and multilayer circuit board
JP2011184694A (en) * 2003-07-31 2011-09-22 Solvay (Sa) Water-based polymer composition and articles made therefrom
WO2013073638A1 (en) * 2011-11-18 2013-05-23 旭硝子株式会社 Curable composition, composition for application, cured film, laser processing method, and manufacturing method for multi-layer wiring structure
US9440044B2 (en) 2014-06-06 2016-09-13 Zeus Industrial Products, Inc. Peelable heat-shrink tubing

Cited By (20)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003524663A (en) * 1998-03-18 2003-08-19 イー・アイ・デュポン・ドウ・ヌムール・アンド・カンパニー Multicomponent particles of fluoropolymer and heat-resistant non-dispersed polymer binder
US7994433B2 (en) 1998-09-28 2011-08-09 Ibiden Co., Ltd. Printed wiring board and method for producing the same
US8030577B2 (en) 1998-09-28 2011-10-04 Ibiden Co., Ltd. Printed wiring board and method for producing the same
US8533943B2 (en) 1998-09-28 2013-09-17 Ibiden Co., Ltd. Printed wiring board and method for producing the same
US8018045B2 (en) 1998-09-28 2011-09-13 Ibiden Co., Ltd. Printed circuit board
EP1968368A2 (en) 1998-09-28 2008-09-10 Ibiden Co., Ltd. Printed wiring board and method for producing the same
EP1978797A2 (en) 1998-09-28 2008-10-08 Ibiden Co., Ltd. Multilayer printed wiring board and method for producing the same
US7504719B2 (en) 1998-09-28 2009-03-17 Ibiden Co., Ltd. Printed wiring board having a roughened surface formed on a metal layer, and method for producing the same
US7535095B1 (en) 1998-09-28 2009-05-19 Ibiden Co., Ltd. Printed wiring board and method for producing the same
EP1727409A1 (en) 1998-09-28 2006-11-29 Ibiden Co., Ltd. Printed wiring board and method for producing the same
US8020291B2 (en) 1998-09-28 2011-09-20 Ibiden Co., Ltd. Method of manufacturing a printed wiring board
WO2003060034A1 (en) * 2001-12-27 2003-07-24 Litec Corporation Anion generating material and skin treating agent using the same
JP2005022020A (en) * 2003-07-01 2005-01-27 Sumitomo Heavy Ind Ltd Manufacturing method of micro structure
JP4567302B2 (en) * 2003-07-01 2010-10-20 住友重機械工業株式会社 Manufacturing method of fine structure
JP2011184694A (en) * 2003-07-31 2011-09-22 Solvay (Sa) Water-based polymer composition and articles made therefrom
JP2007088288A (en) * 2005-09-22 2007-04-05 Sumitomo Electric Ind Ltd Circuit board, manufacturing method thereof, and multilayer circuit board
WO2013073638A1 (en) * 2011-11-18 2013-05-23 旭硝子株式会社 Curable composition, composition for application, cured film, laser processing method, and manufacturing method for multi-layer wiring structure
US10434222B2 (en) 2014-06-06 2019-10-08 Zeus Industrial Products, Inc. Peelable heat-shrink tubing
US9440044B2 (en) 2014-06-06 2016-09-13 Zeus Industrial Products, Inc. Peelable heat-shrink tubing
US9901661B2 (en) 2014-06-06 2018-02-27 Zeus Industrial Products, Inc. Peelable heat-shrink tubing

Similar Documents

Publication Publication Date Title
US5571852A (en) Fluorinated carbon polymer composites
JP7179912B2 (en) Film for millimeter wave antenna
JP6567722B2 (en) Film for millimeter wave antenna
US5312576A (en) Method for making particulate filled composite film
US5506049A (en) Particulate filled composite film and method of making same
JP6567590B2 (en) Film for millimeter wave antenna
JP4896309B2 (en) Method for producing porous polyimide resin
US5374453A (en) Particulate filled composite film and method of making same
CN109942815B (en) Polyimide composite resin with low dielectric constant, preparation method and application
KR20080080674A (en) Substrates for electronic circuitry type applications
JP5928705B2 (en) Method for producing polyimide precursor solution, polyimide precursor solution using the same, and porous polyimide
KR101264331B1 (en) Polymer electrolyte membrane, method for preparing the same and fuel cell using the same
TW201634540A (en) Method for preparation of polyimide film using porous particles and polyimide film having low permittivity
JPH07235743A (en) Fluororesin formation for abrasion working and manufacture of worked fluororesin board
JP4794981B2 (en) Low dielectric polyimide film, method for producing the same, and laminate for wiring board
CN111793245A (en) Polyimide laminate, preparation method and application thereof
JP2001068608A (en) Heat conductor and electric and electronic equipment using the same
CN113121857A (en) Low-dielectric-property polyimide film and preparation method thereof
JP2001068064A (en) Thermal radiation body and manufacture thereof
JP4159090B2 (en) Method for producing porous membrane
JP2024128384A (en) Porous liquid crystal polymer sheet and method for producing the same
JP2004103979A (en) Method for forming plated through-hole
KR20240112732A (en) Porous film with low dielectric property and manufacturing method thereof
JP2024102998A (en) Resin composition and insulated wire
JP2003258482A (en) Polyimide porous film composite material and electromagnetic wave absorber