JPH0717767B2 - Method for manufacturing epoxy resin laminate - Google Patents

Method for manufacturing epoxy resin laminate

Info

Publication number
JPH0717767B2
JPH0717767B2 JP63296539A JP29653988A JPH0717767B2 JP H0717767 B2 JPH0717767 B2 JP H0717767B2 JP 63296539 A JP63296539 A JP 63296539A JP 29653988 A JP29653988 A JP 29653988A JP H0717767 B2 JPH0717767 B2 JP H0717767B2
Authority
JP
Japan
Prior art keywords
epoxy resin
water
dried
nonwoven fabric
glass
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP63296539A
Other languages
Japanese (ja)
Other versions
JPH02141231A (en
Inventor
稔 米倉
雅之 野田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shin Kobe Electric Machinery Co Ltd
Original Assignee
Shin Kobe Electric Machinery Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shin Kobe Electric Machinery Co Ltd filed Critical Shin Kobe Electric Machinery Co Ltd
Priority to JP63296539A priority Critical patent/JPH0717767B2/en
Publication of JPH02141231A publication Critical patent/JPH02141231A/en
Publication of JPH0717767B2 publication Critical patent/JPH0717767B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/03Use of materials for the substrate
    • H05K1/0313Organic insulating material
    • H05K1/0353Organic insulating material consisting of two or more materials, e.g. two or more polymers, polymer + filler, + reinforcement
    • H05K1/0366Organic insulating material consisting of two or more materials, e.g. two or more polymers, polymer + filler, + reinforcement reinforced, e.g. by fibres, fabrics

Landscapes

  • Laminated Bodies (AREA)
  • Reinforced Plastic Materials (AREA)

Description

【発明の詳細な説明】 産業上の利用分野 本発明は、絶縁板、プリント回路用基板などとして用い
られるエポキシ樹脂積層板、殊にガラス不織布を基材と
する積層板の製造法に関する。
Description: FIELD OF THE INVENTION The present invention relates to a method for producing an epoxy resin laminated plate used as an insulating plate, a printed circuit board or the like, particularly a laminated plate based on a nonwoven glass fabric.

従来の技術 前記基材として用いられるガラス不織布の製造に際して
は、ストランドの製造時に、サイズ剤として、ポリアミ
ド樹脂、ブタジエン、アクリロニトリル、、ポリビニル
アルコール、酢酸ビニル、メタアクリレート、でん粉等
が用いられ、さらにストランドをカット後水に分散させ
る際には、分散剤としてポリアクリル酸ソーダ、ポリエ
チレンオキシド、ポリリン酸等の界面活性剤、および粘
剤として酢酸ビニル、ポリビニルアルコール、でん粉等
が用いられ、分散させた繊維を抄紙後エポキシ樹脂等の
接着剤を吹きつける等、そのガラス繊維の表面にはいろ
いろな物質が付着していることになる。
In the production of the glass nonwoven fabric used as the above-mentioned substrate, a polyamide resin, butadiene, acrylonitrile, polyvinyl alcohol, vinyl acetate, methacrylate, starch or the like is used as a sizing agent in the production of strands, and further strands are used. When dispersed in water after cutting, surfactants such as sodium polyacrylate, polyethylene oxide, polyphosphoric acid as a dispersant, and vinyl acetate, polyvinyl alcohol, starch etc. as a sticking agent are used, and dispersed fibers After the papermaking, various substances are attached to the surface of the glass fiber, such as spraying an adhesive such as an epoxy resin.

しかしながら、従来の積層板の製造においては、ガラス
不織布になにも処理をせずにエポキシ樹脂を含浸乾燥さ
せるか、カップリング剤処理を行った後、エポキシ樹脂
を含浸乾燥させる方法でプリプレグを得、これを積層成
形している。
However, in the production of conventional laminates, a prepreg is obtained by a method of impregnating and drying an epoxy resin without any treatment on a glass nonwoven fabric, or after performing a coupling agent treatment and then impregnating and drying the epoxy resin. , This is laminated.

発明が解決しようとする課題 ところが、ガラス不織布の製造で分散剤として使用した
界面活性剤は、成形した積層板が吸湿するとイオン化し
て、積層板の絶縁抵抗を下げる大きな要因となる。
DISCLOSURE OF THE INVENTION Problems to be Solved by the Invention However, the surfactant used as the dispersant in the production of the glass nonwoven fabric is ionized when the molded laminate sheet absorbs moisture, and becomes a major factor of lowering the insulation resistance of the laminate sheet.

本発明はこの知見に基づき、吸湿後の絶縁抵抗の低下が
少ないガラス不織布基材エポキシ樹脂積層板を提供する
ことを目的とする。
The present invention is based on this finding, and an object thereof is to provide a glass non-woven fabric-based epoxy resin laminate having less decrease in insulation resistance after moisture absorption.

課題を解決するための手段 上記目的を達成するために、本発明は、ガラス不織布を
水洗乾燥し、この後エポキシ樹脂を含浸乾燥してプリプ
レグを得る。または、ガラス不織布を水洗乾燥し、カッ
プリング剤で処理後にエポキシ樹脂を含浸乾燥してプリ
プレグを得る。そして、これらプリプレグを積層成形す
るものである。
Means for Solving the Problems In order to achieve the above object, in the present invention, a glass nonwoven fabric is washed with water and dried, and then impregnated with an epoxy resin and dried to obtain a prepreg. Alternatively, the glass nonwoven fabric is washed with water, dried, treated with a coupling agent, impregnated with an epoxy resin and dried to obtain a prepreg. Then, these prepregs are laminated and molded.

作用 ガラス不織布の水洗により、これに付着している水溶性
物質、特にイオン性物質が除去される。これにより、積
層板中の吸湿によりイオン化する物質の量が減じられ、
吸湿による絶縁抵抗の低下を抑制することができる。
Action By washing the glass non-woven fabric with water, water-soluble substances, especially ionic substances, attached to it are removed. This reduces the amount of substances that ionize due to moisture absorption in the laminate,
It is possible to suppress a decrease in insulation resistance due to moisture absorption.

ガラス不織布を水洗後の乾燥は、水分を除去してガラス
繊維とエポキシ樹脂の接着力を低下させないためである
が、水洗乾燥後にカップリング剤処理を施しておくこと
により、接着力は向上する。
The drying of the glass non-woven fabric after washing with water does not remove water to reduce the adhesive strength between the glass fiber and the epoxy resin. However, the adhesive strength is improved by applying a coupling agent treatment after washing with water and drying.

実施例 本発明の実施例を説明する。Example An example of the present invention will be described.

エポキシ樹脂として以下のものを用意する。The following epoxy resins are prepared.

ビスフェノール型エポキシ樹脂(油化シェル製、EPON−
1001)100重量部、ジシアンジアミド4重量部、2−エ
チル−4メチルイミダゾール0.3重量部を配合した後、
水酸化アルミニウム20重量部をよく混合し、固形分50重
量%のワニスとした。
Bisphenol type epoxy resin (made by Yuka Shell, EPON-
1001) After blending 100 parts by weight, 4 parts by weight of dicyandiamide, 0.3 part by weight of 2-ethyl-4methylimidazole,
20 parts by weight of aluminum hydroxide was mixed well to form a varnish having a solid content of 50% by weight.

実施例1 ガラス不織布(日本バイリーン製EP−4075)を80℃の温
水に10分間浸漬し、水洗した後、120℃のオーブンで10
分間乾燥した。さらに5分間乾燥し、重量減少のないこ
とを確認した後、上記のワニスを含浸、乾燥させ、樹脂
量75重量%のプリプレグを作製した。
Example 1 A glass non-woven fabric (EP-4075 manufactured by Nippon Vilene) was immersed in warm water at 80 ° C for 10 minutes, washed with water, and then dried in an oven at 120 ° C for 10 minutes.
Dry for minutes. After further drying for 5 minutes and confirming that there was no weight reduction, the above varnish was impregnated and dried to prepare a prepreg having a resin amount of 75% by weight.

このプリプレグを8枚積層し、加熱加圧して1.6mmの積
層板を得た。
Eight prepregs were laminated and heated and pressed to obtain a 1.6 mm laminated plate.

実施例2 実施例1と同様にガラス不織布を水洗乾燥した。さら
に、アミノシラン系カッピリング剤(日本ユニカ製A−
1100)1重量%を含む水/メタノール混合溶液を含浸さ
せた後、120℃で10分間乾燥した。
Example 2 A glass nonwoven fabric was washed with water and dried in the same manner as in Example 1. Furthermore, an aminosilane-based capping agent (A-
1100) was impregnated with a water / methanol mixed solution containing 1% by weight, and then dried at 120 ° C. for 10 minutes.

その後実施例1と同じ条件でプリプレグを得、これを加
熱加圧して1.6mm厚の積層板を得た。
Thereafter, a prepreg was obtained under the same conditions as in Example 1, and this was heated and pressed to obtain a laminated plate having a thickness of 1.6 mm.

実施例3 実施例1と同じガラス不織布を25℃の水に40分間浸漬
し、水洗した後、実施例1と同様にしてプリプレグを
得、これを加熱加圧して1.6mm厚の積層板を得た。
Example 3 The same glass non-woven fabric as in Example 1 was immersed in water at 25 ° C. for 40 minutes and washed with water, and then a prepreg was obtained in the same manner as in Example 1, which was heated and pressed to obtain a laminated plate having a thickness of 1.6 mm. It was

実施例4 実施例1と同じガラス不織布に80℃の温水を毎分10ず
つノズルから噴霧して、水洗、乾燥した後、実施例1と
同様にしてプリプレグを得、これを加熱加圧して1.6mm
の積層板を得た。
Example 4 The same glass non-woven fabric as in Example 1 was sprayed with hot water at 80 ° C. at a rate of 10 per minute from a nozzle, washed with water and dried, and then prepreg was obtained in the same manner as in Example 1 and heated and pressed to give 1.6. mm
A laminated plate of was obtained.

比較例1 実施例1と同様のガラス不織布を水洗、乾燥工程を行わ
ずに、直接ワニスを実施例1と同じ条件で含浸、乾燥さ
せ、プリプレグを得た。これを加熱加圧して1.6mm厚の
積層板を得た。
Comparative Example 1 A glass woven fabric similar to that of Example 1 was directly impregnated with a varnish under the same conditions as in Example 1 without washing and drying, and dried to obtain a prepreg. This was heated and pressed to obtain a laminated plate having a thickness of 1.6 mm.

比較例2 実施例1と同様のガラス不織布な水洗、乾燥工程を行わ
ずに、直接、実施例2と同様の方法でカップリング剤処
理を施し、この後同様にワニスを含浸させ、プリプレグ
を得た。これを加熱加圧して1.6mm厚の積層板を得た。
Comparative Example 2 A glass nonwoven fabric similar to that of Example 1 was directly treated with a coupling agent in the same manner as in Example 2 without performing washing and drying steps, and then impregnated with a varnish in the same manner to obtain a prepreg. It was This was heated and pressed to obtain a laminated plate having a thickness of 1.6 mm.

上記で得た各積層板を、JIS−C 6481 5.11に基づき試験
片に加工し、常態およびプレッシャークッカーにより12
1℃2atmにて2時間、4時間、6時間の処理を行いそれ
ぞれ絶縁抵抗を測定した。結果を第1図に示す。
Each laminated plate obtained above was processed into a test piece based on JIS-C 6481 5.11, and 12
Insulation resistance was measured by treating at 1 ° C. and 2 atm for 2 hours, 4 hours, and 6 hours. The results are shown in Fig. 1.

発明の効果 上述のように、本発明は、ガラス不織布に付着している
水溶性物質を除去してからエポキシ樹脂を含乾燥して得
たプリプレグを用い、積層板を製造している。これによ
り、積層板中の吸湿によるイオン化物質が減じられ、吸
湿による絶縁抵抗の低下を抑制した積層板を得ることが
できる。
EFFECTS OF THE INVENTION As described above, according to the present invention, a laminated board is manufactured by using a prepreg obtained by removing a water-soluble substance adhering to a glass non-woven fabric and then containing an epoxy resin for drying. As a result, the ionized substance due to moisture absorption in the laminate is reduced, and it is possible to obtain a laminate in which a decrease in insulation resistance due to moisture absorption is suppressed.

【図面の簡単な説明】[Brief description of drawings]

第1図は積層板のプレッシャークッカー処理による絶縁
抵抗の変化を示す曲線図である。
FIG. 1 is a curve diagram showing changes in insulation resistance of a laminated plate due to pressure cooker treatment.

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】ガラス不織布にエキポシ樹脂を含浸乾燥し
て得たプリプレグを積層形成する積層板の製造法におい
て、 エポキシ樹脂の含浸に先立ち、ガラス不織布を水洗し乾
燥することを特徴とするエポキシ樹脂積層板の製造法。
1. A method for producing a laminated plate for laminating and forming a prepreg obtained by impregnating and drying an epoxy resin on a glass nonwoven fabric, wherein the glass nonwoven fabric is washed with water and dried prior to impregnation with the epoxy resin. Laminated board manufacturing method.
【請求項2】エポキシ樹脂の含浸に先立ち、ガラス不織
布を水洗し乾燥し、更にカップリング剤処理することを
特徴とする請求項1記載のエポキシ樹脂積層板の製造
法。
2. The method for producing an epoxy resin laminate according to claim 1, wherein the glass nonwoven fabric is washed with water, dried and treated with a coupling agent prior to the impregnation with the epoxy resin.
JP63296539A 1988-11-24 1988-11-24 Method for manufacturing epoxy resin laminate Expired - Lifetime JPH0717767B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP63296539A JPH0717767B2 (en) 1988-11-24 1988-11-24 Method for manufacturing epoxy resin laminate

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP63296539A JPH0717767B2 (en) 1988-11-24 1988-11-24 Method for manufacturing epoxy resin laminate

Publications (2)

Publication Number Publication Date
JPH02141231A JPH02141231A (en) 1990-05-30
JPH0717767B2 true JPH0717767B2 (en) 1995-03-01

Family

ID=17834837

Family Applications (1)

Application Number Title Priority Date Filing Date
JP63296539A Expired - Lifetime JPH0717767B2 (en) 1988-11-24 1988-11-24 Method for manufacturing epoxy resin laminate

Country Status (1)

Country Link
JP (1) JPH0717767B2 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4842003B2 (en) * 2006-04-18 2011-12-21 株式会社岡村製作所 Chair

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS59130365A (en) * 1983-01-17 1984-07-26 日立化成工業株式会社 Production of glass fiber fabric
JPS61106208A (en) * 1984-10-30 1986-05-24 Shin Kobe Electric Mach Co Ltd Manufacture of prepreg for laminated sheet
JPS6354441A (en) * 1986-08-22 1988-03-08 Mitsubishi Rayon Co Ltd Production of fiber-reinforced thermoplastic prepreg

Also Published As

Publication number Publication date
JPH02141231A (en) 1990-05-30

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