JPH07102630A - Manufacture of load bearing module for constructing building - Google Patents

Abstract

PURPOSE: To simply construct a building in a prefabricated type by using a material at a low cost. CONSTITUTION: Corner modules A1, A2 are cut out in two orthogonal continuous planes parallel with the continuous two faces of a granite uncut block from a planar hexahedron-shaped natural stone, particularly the block. Rectangular plane panels P are cut out in parallel in required thickness from the residual blocks. The building can be constructed by simple technique by using a material, cost of which is comparatively low, by finally obtaining two kinds of basic modules.

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates firstly to a method for manufacturing a load-bearing module for construction made of natural stone such as granite, and secondly, using such an assembling load-bearing module. The construction method and the building.

[0002]

2. Description of the Related Art Various construction methods using prefabricated members have already been proposed. These components are pre-manufactured from cement and concrete commonly used in the building industry. This prefabricated component is usually relatively expensive, especially if quality manufacturing requires the assistance of expensive manufacturing processes. The present invention relates to the proposal of a new technique using simple means and relatively inexpensive materials such as natural stone, especially granite.

[0003]

SUMMARY OF THE INVENTION It is an object of the present invention, firstly, to provide a method of manufacturing a load-bearing module for construction consisting of natural stone, in particular granite. According to the production method of the present invention, an uncut block having a parallelepiped shape is formed into two continuous blocks.
At least one corner module is made by sawing two planes that are parallel to each other and orthogonal to each other with a saw or the like, and a rectangular panel having a required thickness is cut out in parallel from the remaining cut parallelepiped block, and finally, 2 One obtains a class of basic modules, namely at least one corner module of the required height and thickness and similar flat panel modules.

According to a specific example of the above process, two corner modules can be taken from the uncut block. The two corner modules are obtained by cutting along the axis parallel to the four sides of the uncut block or along the axis parallel to two consecutive sides.

Another object of the present invention is to establish a construction method, especially a residential construction method, using the load bearing module manufactured by the above-mentioned process. This construction method is shown below. (1) Use corner modules at the corners of building walls to ensure stability and right angles. (2) By using rectangular flat panels and placing them in a space, openings such as doors and windows are created to create facades. (3) The assembled members are joined by the upper band designed to fit the upper end of each module, and the assembly is completed by securely fixing the assembled members with the bolts on the head of each module.

According to the above construction method, the upper strip has a gutter-shaped protrusion for collecting rainwater on the outside and a flange for the inside, and the flange supports the beam supporting the floor and ceiling of the building. It is like this. This upper strip is designed so that it can be designed and produced so as to receive the roof frame and other modules, and even when building a multi-story building, it is considered that the layers can be continuously constructed. There is.

One of the objects of the construction method of the present invention is to increase the earthquake resistance of a building. In this case, flexible joints are attached between the various modules and the upper band, and the joints between the components are preliminarily provided with play.

Further details of the other features and advantages of the present invention will become apparent from the accompanying drawings and the following description. This embodiment has no limiting features.

As stated above, it is an object of the present invention to make two types of load-bearing module prototypes and make them usable for construction work.

The module manufacturing process is as shown in FIG.
First of all, it begins with an uncut block of natural stone such as a parallelepiped-shaped granite. Therefore, first, two corner modules A1 and A2 are cut out from this block. To that end, a saw or the like is used to cut the uncut block to the required plane in the orthogonal planes of 10-12 and 14-16 to obtain modules A1 and A2. This corner module A
After cutting A and A2, a plurality of parallel flat panels P are cut from the remaining blocks to a required thickness. FIG. 1 shows the first block in which the cutting process has been reconfigured so that two basic modules, namely corner modules A1 and A2 of the required height and thickness, and a similar rectangular flat panel P can be obtained.
The process of obtaining

In the concrete example of FIG. 1, a corner module A is used.
It can be seen that 1 and A2 are obtained from the four faces of the uncut block. Other methods of cutting out this corner module can be considered. For example, it is possible to obtain these corner modules by continuously cutting out along two consecutive surfaces of the block.

This manufacturing process can be used with any material that provides the first uncut block.
Moreover, the use of this method eliminates the waste of materials, and is economical. Moreover, such economic efficiency comes from the fact that the method of cutting out the module is extremely general and simple.

The module thus obtained is used according to the invention in the construction of buildings, in particular houses. The corner modules A1 and A2 ensure the stability and right angle of the building, and the rectangular flat panel P is placed between the corner modules to form facades or open spaces at appropriate places to open windows and doors. You can make a section.

2 and 3 show a panel A1 according to the invention,
The construction process using A2 and P is shown.

FIG. 2 shows the first stage of construction. This stage involves installing corner modules such as A1 and rectangular panels P, P placed between the corner modules.
Includes facade installation by ´. As described above, the panel P can be arranged so that a space such as R and Maki is provided with windows and doors. Each of the A1, A2, and P modules has a peg like 18 to ensure a bond with other components, as also described below.

As shown in FIG. 3, all the various modules used in the building are at the module upper end (corner module A).
1, A2 and rectangular panel P) are joined by an upper band 20 designed to fit, and it can be seen that the bolts engage the pegs 18 and are firmly connected to each other, such as 22.

In the concrete view of FIG. 3, the upper band 20 has a gutter-shaped projecting portion 24 on the outer side to collect rainwater, and an inner side has a continuous flange-shaped supporting portion 26, It receives beams that support the floor and ceiling. The upper strip 20 also serves to receive the roof framework and other modules used when building the upper floors of multi-storey buildings.

This system has a seismic design,
By attaching a flexible joint such as 30 between each module and the upper band, it is possible to previously provide play between the members and further improve the earthquake resistance. According to the present invention, the crane is the only thing required for assembling various members, especially the modules, and the modules are connected to each other in a "Mecano (Mec
Since it is possible to automatically assemble a desired number of floors such as a cano, a children's assembly set) ", it is possible to assemble a building frame in a shorter time than ever before.

Furthermore, the various modules obtained by the present invention have a perfect surface finish in combination with excellent machine performance, are easy to maintain and store thereafter, and last a long time. It can be omitted.

Furthermore, since the interior work becomes an interior wall by simply sealing the wall, it is easy to perform the interior work together with the insulation as soon as the frame is built.

It goes without saying that the present invention is not limited to the specific examples and application examples described here.

[Brief description of drawings]

1 is a perspective view for explaining the method of the present invention for manufacturing two basic modules for construction.

FIG. 2 is a perspective view for explaining the method of the present invention for assembling a building from two types of basic modules.

FIG. 3 is a perspective view showing details of a part of a building constructed by the method of the present invention.

[Explanation of symbols]

 A1 corner module A2 corner module P Flat panel 18 Peg 20 Upper band 22 Bolt 24 Projection part 26 Support part 28 Beam 30 Flexible joint

Claims (8)

[Claims] 1. A corner stone module is cut out from an uncut block of natural stone, especially granite, having a planar hexahedron shape, into two orthogonal and continuous planes parallel to two continuous planes of the block, and a rectangular plane panel is cut from the remaining blocks. A method for manufacturing a load-bearing module for building construction, which comprises cutting out parallel to a required thickness and finally obtaining two types of basic modules. 2. Two corner modules are obtained by cutting along a plane parallel to four surfaces of a flat hexahedral cut block or continuously cutting along a shaft parallel to two continuous surfaces. The manufacturing method according to claim 1, wherein: 3. A construction method using the load-bearing module according to claim 1 or 2, wherein a corner corner module is arranged at a corner of a wall of a building to obtain stability and a right angle, a rectangular plane. The process of forming facades by forming openings such as doors and windows by using panels and providing spaces in them.
And a method for constructing each module, wherein each module is assembled using an upper band designed to fit the upper end of each module and the head of each module is fixed with a bolt. 4. The upper band has a gutter-shaped protrusion as a rainwater receiver on the outside thereof, and a beam support for supporting a floor or a ceiling on the inside thereof. Construction method. 5. The construction method according to claim 3, wherein the upper strip is designed to receive the frame of the roof of the building. 6. The construction method according to claim 3, wherein the upper strip is designed to receive a module for constructing an upper floor when constructing a multi-story building. 7. The construction method according to claim 3, wherein a play is provided in advance between the members by providing a flexible joint between the various modules and the upper strip. 8. A building obtained by the construction method according to any one of claims 3 to 7.