JPH0649768A - High-density pile fabric and its production - Google Patents
High-density pile fabric and its productionInfo
- Publication number
- JPH0649768A JPH0649768A JP4191018A JP19101892A JPH0649768A JP H0649768 A JPH0649768 A JP H0649768A JP 4191018 A JP4191018 A JP 4191018A JP 19101892 A JP19101892 A JP 19101892A JP H0649768 A JPH0649768 A JP H0649768A
- Authority
- JP
- Japan
- Prior art keywords
- pile fabric
- tension
- wefts
- warps
- fabric
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000004744 fabric Substances 0.000 title claims abstract description 41
- 238000004519 manufacturing process Methods 0.000 title claims description 15
- 239000000835 fiber Substances 0.000 claims abstract description 18
- 238000004061 bleaching Methods 0.000 claims abstract description 13
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims abstract description 12
- 238000005406 washing Methods 0.000 claims abstract description 10
- 238000009991 scouring Methods 0.000 claims abstract description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 9
- 238000009958 sewing Methods 0.000 claims abstract description 8
- 238000001035 drying Methods 0.000 claims abstract description 5
- 238000004043 dyeing Methods 0.000 claims abstract description 4
- 239000011344 liquid material Substances 0.000 claims description 8
- 238000012545 processing Methods 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 4
- 238000009990 desizing Methods 0.000 claims description 3
- 235000011121 sodium hydroxide Nutrition 0.000 claims description 3
- 238000005507 spraying Methods 0.000 claims description 2
- 229920003043 Cellulose fiber Polymers 0.000 claims 1
- 238000007598 dipping method Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 11
- 229920000742 Cotton Polymers 0.000 abstract description 5
- 229920000297 Rayon Polymers 0.000 abstract description 5
- 239000002964 rayon Substances 0.000 abstract description 5
- 230000000694 effects Effects 0.000 abstract description 2
- 239000000243 solution Substances 0.000 abstract 2
- 239000012670 alkaline solution Substances 0.000 abstract 1
- 239000002932 luster Substances 0.000 abstract 1
- 238000010521 absorption reaction Methods 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 3
- 238000004513 sizing Methods 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 238000005517 mercerization Methods 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
Landscapes
- Treatment Of Fiber Materials (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
- Woven Fabrics (AREA)
Abstract
Description
【０００１】[0001]
【産業上の利用分野】本発明は広範囲の用途に供するこ
とができる高密度パイル地とその製造方法に関するもの
である。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a high density pile material which can be used in a wide range of applications and a method for manufacturing the same.
【０００２】[0002]
【従来の技術】パイル地（タオル地）はセルロース系の
繊維を用いて織成され、これを経糸、緯糸にテンション
をかけた状態で収縮加工する、所謂マーセライズ加工し
た後、順次、精練、漂白、乾燥、縫製若しくは漂白後に
染色、乾燥、縫製することにより製造している。2. Description of the Related Art Pile cloth (towel cloth) is woven using cellulosic fibers, and the warp and weft are subjected to contraction processing under tension, that is, after so-called mercerization processing, scouring, bleaching, It is manufactured by dyeing, drying and sewing after drying, sewing or bleaching.
【０００３】[0003]
【発明が解決しようとする課題】ところが上記パイル地
の経糸、緯糸の密度は、織機によって制限され、高密度
のものは織成できないために、従来のパイル地は、パイ
ルが抜け易いだけでなく、裁断した場合には裁断縁から
のほつれが著しく、また密度が粗となることから裁断、
縫製等の加工性が悪く、染色度、光沢性も好ましいもの
ではなく、タオル等の限定された用途しか確保できなか
った。However, since the density of warp and weft of the pile fabric is limited by the loom and high density ones cannot be woven, the conventional pile fabric is not only easy to pull out the pile. , When cutting, the fraying from the cutting edge is significant and the density becomes coarse, so cutting,
The workability such as sewing was poor, and the degree of dyeing and gloss were not favorable, and only limited uses such as towels could be secured.
【０００４】本発明は、加工性、染色性、光沢性に優
れ、パイルの抜けがなくて広範囲の用途に供することが
できる高密度パイル地とその製造方法を提供することを
目的としている。It is an object of the present invention to provide a high density pile fabric which is excellent in processability, dyeability and glossiness and which can be used in a wide range of applications without falling out of the pile and a method for producing the same.
【０００５】[0005]
【課題を解決するための手段】本発明は、セルロース系
の繊維又はセルロース系繊維を含んだ混紡糸を用いて織
成されたパイル地を強アルカリ性液材料を用い、経糸、
緯糸のいずれにもテンションを加えることなく若しくは
いずれか一方にのみテンションを加えて収縮加工したこ
とを特徴とする高密度パイル地からなる第一発明と、セ
ルロース系の繊維又はセルロース系繊維を含んだ混紡糸
を用いて織成されたパイル地を、順次、精練、漂白、乾
燥、縫製若しくは漂白後に染色、乾燥、縫製するパイル
地の製造方法において、精練の前若しくは漂白の後に、
経糸、緯糸のいずれにもテンションを加えることなく若
しくはいずれか一方にのみテンションを加えて強アルカ
リ性液材料により２０〜３５％の収縮加工するとともに
水洗することを特徴とする高密度パイル地の製造方法か
らなる第二発明と、セルロース系の繊維又はセルロース
系繊維を含んだ混紡糸を順次、精練、漂白、糊付け、乾
燥して織成した後、糊抜きをした又はしないパイル地
を、経糸、緯糸のいずれにもテンションを加えることな
く若しくはいずれか一方にのみテンションを加えて強ア
ルカリ性液材料により２０〜３５％の収縮加工して水洗
することを特徴とする高密度パイル地の製造方法からな
る第三発明とからなる。DISCLOSURE OF THE INVENTION The present invention relates to a pile material woven using cellulosic fibers or a mixed yarn containing cellulosic fibers, using a strong alkaline liquid material, and a warp,
A first invention comprising a high-density pile fabric characterized by being subjected to a shrink process without applying a tension to any of the wefts or by applying a tension to only one of the wefts, and a cellulosic fiber or a cellulosic fiber. A pile fabric woven using a blended yarn is sequentially scoured, bleached, dried, sewn or dyed after bleaching, in a method for manufacturing a pile fabric to be sewn, before scouring or after bleaching,
A method for producing a high-density pile fabric, characterized by shrinking 20 to 35% with a strong alkaline liquid material without applying tension to either warp or weft or applying tension to only one of them and washing with water. The second invention consisting of, and a cellulosic fiber or a blended yarn containing a cellulosic fiber is sequentially scoured, bleached, sizing, dried and woven, and then a desizing or non-sizing pile fabric is used for warp and weft. A third method for producing a high-density pile fabric, which is characterized by shrinking 20 to 35% of a strong alkaline liquid material without applying tension to either of them, and washing with water. It consists of an invention.
【０００６】[0006]
【作用】上記により得られたパイル地は、経糸、緯糸の
いずれにもテンションを加えることなく、若しくはいず
れか一方にのみテンションを加えて収縮加工したことに
より、テンションを加えない方向に収縮して、織機では
織成できない高密度生地となり、加工性、染色性、光沢
性を良好とするように作用する。また収縮加工を精練の
前に実施する場合には生地が硬くなり、収縮加工を漂白
の後に実施する場合には柔らかくなり、それぞれに適し
た用途に利用できるようになる。The pile fabric obtained as described above shrinks in the direction in which no tension is applied by applying shrinkage without applying tension to either warp or weft, or by applying tension to only one of them. , It becomes a high-density fabric that cannot be woven by a loom, and acts to improve processability, dyeability, and gloss. Further, when the shrinking process is carried out before the scouring, the dough becomes hard, and when the shrinking process is carried out after the bleaching, the dough becomes soft, so that the dough can be used for a suitable application.
【０００７】[0007]
【実施例】本発明の第一発明に係る高密度パイル地は、
経糸、緯糸に、綿、レーヨン等のセルロース系繊維を用
いて織成されたもので、経糸、緯糸のいずれにもテンシ
ョンを加えることなく若しくはいずれか一方にのみテン
ションを加えた状態で、浸漬手段若しくは噴霧手段によ
り２０〜３０度ボーメの苛性ソーダ液を所定量だけ吸収
させて収縮加工したものであり、収縮度合いは苛性ソー
ダ液の濃度と吸収量によって決定されるものである。EXAMPLES A high-density pile fabric according to the first invention of the present invention is
Woven and weft yarns woven using cellulosic fibers such as cotton and rayon. Immersion means with or without tension applied to either the warp yarn or the weft yarn. Alternatively, it is obtained by absorbing a predetermined amount of caustic soda solution of 20 to 30 degrees Baume by a spraying device and performing shrinking processing, and the degree of shrinkage is determined by the concentration and absorption amount of the caustic soda solution.
【０００８】次に本発明の第二、第三発明に係る高密度
パイル地の製造方法についての実施例を説明すると以下
の通りである。第二発明の実施例は、経糸、緯糸に、
綿、レーヨン等のセルロース系の繊維にＣＭＣ、澱粉糊
等で糊付けし、これを通常の織機で織成してパイル地と
し、順次、精練、漂白、乾燥、縫製若しくは漂白後に染
色、乾燥、縫製するパイル地の製造方法において、精練
の前若しくは漂白の後に、経糸、緯糸のいずれにもテン
ションを加えることなく若しくはいずれか一方にのみテ
ンションを加えて強アルカリ性液材料により２０〜３５
％の収縮加工するとともに水洗を行うことを特徴とする
高密度パイル地の製造方法である。Next, an embodiment of a method for manufacturing a high density pile fabric according to the second and third inventions of the present invention will be described as follows. Examples of the second invention, warp, weft,
Cellulosic fibers such as cotton and rayon are glued with CMC, starch paste, etc., and woven with a normal loom to form a pile fabric, which is successively scoured, bleached, dried, sewn or dyed, dried and sewn after bleaching. In the method for producing a ground, before scouring or after bleaching, 20 to 35 is applied by applying a tension to either the warp or the weft or applying a tension to only one of the warp and the weft.
%, And a method of manufacturing a high-density pile fabric, which comprises performing shrinkage processing and water washing.
【０００９】上記方法において精練の前に収縮加工と水
洗を実施すると、生地は硬いものとなり、生地の硬いも
のが適する乾布摩擦用の健康タオル等に利用できるもの
となり、また、漂白の後に収縮加工と水洗を実施する
と、生地は柔らかいものとなり、衣料品、寝具類、テー
ブルクロス或は起毛すれば毛布、マット等に使用するこ
とができる。When the shrinking process and the washing with water are carried out before the scouring in the above method, the dough becomes hard, and the hard dough can be used as a suitable health towel for rubbing dry cloth, and the shrinking process after bleaching. After washing with water, the dough becomes soft and can be used for clothing, bedding, table cloths, or raised fabrics such as blankets and mats.
【００１０】第三発明の実施例は、綿、レーヨン等のセ
ルロース系の繊維を順次、精練、漂白、糊付け、乾燥し
て織成してパイル地とし、これを糊抜きした後、経糸、
緯糸のいずれにもテンションを加えることなく若しくは
いずれか一方にのみテンションを加えて強アルカリ性液
材料により２０〜３５％の収縮加工して水洗することを
特徴とする高密度パイル地の製造方法である。In the embodiment of the third invention, cellulosic fibers such as cotton and rayon are successively scoured, bleached, sized, dried and woven into a pile fabric, which is desizing, and then warped,
A method for producing a high-density pile fabric, characterized by shrinking 20 to 35% of a strong alkaline liquid material without applying tension to any of the wefts or applying tension to only one of the wefts and washing with water. .
【００１１】上記実施例ではいずれも綿、レーヨン等の
セルロース系の繊維を用いた場合について説明したが、
これに限定されるものではなく、セルロース系繊維にエ
ステル、ナイロン等を含んだ混紡糸を用いることもでき
る。In each of the above embodiments, the case where the cellulosic fibers such as cotton and rayon are used is explained.
The present invention is not limited to this, and a blended yarn containing ester, nylon, etc. in a cellulosic fiber can also be used.
【００１２】[0012]
【発明の効果】以上説明した本発明の高密度パイル地及
び製造方法により製造された高密度パイル地は、収縮加
工によって織機では織成できない高密度の組織となるた
め、 ａ、形成されたパイルが強固に保持されてパイルの抜
け、特に洗濯時の糸抜けのないものとなる。 ｂ、染料の吸収度が良好となって鮮やかな色彩に染色で
き又は文字、図柄等が鮮明に顕出される。 ｃ、光沢性が良好となり生地が艶のある奇麗なものとな
る。 ｄ、加工性が良好となり、切断してもほつれがなく、縫
製も容易にできるようになる。 等の効果を達成することができる。The high-density pile fabric and the high-density pile fabric produced by the production method of the present invention described above have a high-density structure that cannot be woven by a loom due to shrinkage processing. Is firmly held so that the pile does not come off, especially the yarn does not come off during washing. b. The degree of absorption of the dye is good, so that it can be dyed in a vivid color or characters, patterns, etc. are clearly revealed. c, the gloss is good and the fabric is glossy and beautiful. d. Good workability, no fraying even when cut, and easy sewing. It is possible to achieve such effects.
【００１３】このため、本発明に係る高密度パイル地
は、タオル等に用途が限定されず、乾布摩擦用タオル、
水分吸収性の高いタオル、縫製の必要な衣料、寝具類、
テーブルクロス或は起毛することによって毛布、マット
等に利用できる等極めて用途の広い生地を安価に提供す
ることができる。For this reason, the high-density pile fabric according to the present invention is not limited in its use to towels and the like.
Towels with high moisture absorption, clothing that requires sewing, bedding,
By using a table cloth or a raised fabric, it is possible to provide a very versatile cloth, which can be used for blankets, mats, etc., at a low cost.
Claims (4)
維を含んだ混紡糸を用いて織成されたパイル地を強アル
カリ性液材料を用い、経糸、緯糸のいずれにもテンショ
ンを加えることなく若しくはいずれか一方にのみテンシ
ョンを加えて収縮加工したことを特徴とする高密度パイ
ル地。1. A strong alkaline liquid material is used for a pile fabric woven using cellulosic fibers or a blended yarn containing cellulosic fibers, without applying tension to either warp or weft, or any one of them. High-density pile fabric characterized by shrinking by applying tension to only one side.
維を含んだ混紡糸を用いて織成されたパイル地を、順
次、精練、漂白、乾燥、縫製を行い若しくは前記漂白後
に染色、乾燥、縫製するパイル地の製造方法において、
精練の前若しくは漂白の後に、経糸、緯糸のいずれにも
テンションを加えることなく若しくはいずれか一方にの
みテンションを加えて強アルカリ性液材料により２０〜
３５％の収縮加工して水洗することを特徴とする高密度
パイル地の製造方法。2. A pile fabric woven using cellulosic fibers or a blended yarn containing cellulosic fibers is subjected to scouring, bleaching, drying and sewing in sequence, or dyeing, drying and sewing after the bleaching. In the method of manufacturing pile fabric,
Before scouring or after bleaching, the warp or weft is not tensioned or only one of them is tensioned with a strong alkaline liquid material to
A method for producing a high-density pile fabric, which comprises shrink-processing 35% and washing with water.
維を含んだ混紡糸を順次、精練、漂白、糊付け、乾燥し
て織成した後、糊抜きをした又はしないパイル地を、経
糸、緯糸のいずれにもテンションを加えることなく若し
くはいずれか一方にのみテンションを加えて強アルカリ
性液材料により２０〜３５％の収縮加工して水洗するこ
とを特徴とする高密度パイル地の製造方法。3. Cellulosic fibers or blended yarns containing cellulose fibers are scoured, bleached, glued, dried and woven in order, and then piled with or without desizing is used as warp or weft. Also, a method for producing a high-density pile fabric, characterized in that the material is subjected to shrinkage processing of 20 to 35% by a strong alkaline liquid material without applying a tension or by applying a tension to only one of the materials and washing with water.
用い、これを浸漬又は噴霧手段で収縮加工する請求項２
又は３記載の高密度パイルの製造方法。4. A caustic soda is used as the strong alkaline liquid material, and this is contracted by dipping or spraying means.
Alternatively, the method for producing a high-density pile according to the item 3 above.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP4191018A JPH0649768A (en) | 1992-07-17 | 1992-07-17 | High-density pile fabric and its production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP4191018A JPH0649768A (en) | 1992-07-17 | 1992-07-17 | High-density pile fabric and its production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH0649768A true JPH0649768A (en) | 1994-02-22 |
Family
ID=16267521
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP4191018A Pending JPH0649768A (en) | 1992-07-17 | 1992-07-17 | High-density pile fabric and its production |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0649768A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7357339B2 (en) | 2004-03-26 | 2008-04-15 | Tetsuo Kondo | Wet pulverizing of polysaccharides |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS4827638A (en) * | 1971-08-12 | 1973-04-12 | ||
| JPS564768A (en) * | 1979-06-19 | 1981-01-19 | Unitika Ltd | Production of velvet having soccar like crepe |
-
1992
- 1992-07-17 JP JP4191018A patent/JPH0649768A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS4827638A (en) * | 1971-08-12 | 1973-04-12 | ||
| JPS564768A (en) * | 1979-06-19 | 1981-01-19 | Unitika Ltd | Production of velvet having soccar like crepe |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7357339B2 (en) | 2004-03-26 | 2008-04-15 | Tetsuo Kondo | Wet pulverizing of polysaccharides |
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