JPH06264992A - Steering rack shaft - Google Patents

Steering rack shaft

Info

Publication number
JPH06264992A
JPH06264992A JP7910293A JP7910293A JPH06264992A JP H06264992 A JPH06264992 A JP H06264992A JP 7910293 A JP7910293 A JP 7910293A JP 7910293 A JP7910293 A JP 7910293A JP H06264992 A JPH06264992 A JP H06264992A
Authority
JP
Japan
Prior art keywords
rack
shaft
rack tooth
forming portion
steering
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP7910293A
Other languages
Japanese (ja)
Other versions
JP2912521B2 (en
Inventor
Hideji Sakamoto
秀二 坂本
Masayoshi Ozawa
正義 小沢
Seiji Kanuki
誠治 鹿貫
Kenji Hoshino
憲司 星野
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Yamada Manufacturing Co Ltd
Original Assignee
Yamada Seisakusho KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Yamada Seisakusho KK filed Critical Yamada Seisakusho KK
Priority to JP5079102A priority Critical patent/JP2912521B2/en
Priority to US08/208,330 priority patent/US5473960A/en
Publication of JPH06264992A publication Critical patent/JPH06264992A/en
Application granted granted Critical
Publication of JP2912521B2 publication Critical patent/JP2912521B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Abstract

PURPOSE:To improve the manufacturing efficiency by way of reducing distortion and improving treatment by heat treating a part of a rack tooth formed portion of a shaft main body in the axial direction at least as refining. CONSTITUTION:On a proper part close to an end part of a shaft main body 1, a flat part 3 by plastic working or cutting work of drawing or press working and others is formed. Both sides of this shaft main body 1 are made as a long shaft part 1c and a short shaft part 1c, and between them, a rack tooth formed portion 1a having the flat part 3 and a back part 1b are formed. On the rack tooth formed portion 1a, a plural number of rack teeth 1al are formed. Hereby, at least one part of the rack tooth formed portion 1a in the axial direction is refined 4, and at least one part of the rack tooth formed portion 1a and the back part 1b in the diametrical direction of it are heat treated so that their hardness differs from each other. Consequently, it is possible to extensively reduce distortion after refining 4 of a steering rack shaft A, to easily remove distortion and to improve manufacturing efficiency.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、部分的な調質により歪
を低減し、ラック歯等の加工を良好にし、製造効率を向
上させ、製造コストを低廉とし、且つ剛性,靭性,強度
性を高くしたステアリングラック軸に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention reduces strain by partial tempering, improves machining of rack teeth and the like, improves manufacturing efficiency, lowers manufacturing cost, and has rigidity, toughness and strength. It is related to the steering rack axis which raised.

【0002】[0002]

【従来の技術】従来より、炉内において軸の全体に調質
なる熱処理を行なって、軸の強度及び靱性を高めたステ
アリングラック軸は存在している。その全体が調質され
ているステアリングラック軸とは、素材の全体に調質を
して、ステアリングラック軸を形成するもので、ラック
歯のような耐磨耗性の必要なところには後から焼入の熱
処理がなされ、該焼入れ箇所以外は、そのまま調質され
ている。
2. Description of the Related Art Conventionally, there has been a steering rack shaft in which the entire shaft is heat-treated in a furnace to improve its strength and toughness. A steering rack shaft that has been entirely tempered is one that forms the steering rack shaft by tempering the entire material, and is used later in areas where abrasion resistance is required, such as rack teeth. Quenching heat treatment is performed, and the tempering is performed as it is, except for the quenching point.

【0003】ここで、調質とは、焼入後、比較的高い温
度(略400℃以上)に焼戻して、トルースタイト組
織、あるいはソルバイト組織にする操作をいう。その調
質における焼入処理は、鋼材の心部まで一様に硬化ある
いは強化することを目的として行うもので、焼入後は約
400℃以上の適当な温度に高温の焼戻を施すのが普通
である。
Here, tempering refers to an operation of quenching and then tempering to a relatively high temperature (about 400 ° C. or higher) to obtain a troostite structure or a sorbite structure. The quenching treatment in the tempering is performed for the purpose of uniformly hardening or strengthening the core of the steel material. After quenching, it is preferable to perform high temperature tempering at an appropriate temperature of about 400 ° C or higher. It is normal.

【0004】[0004]

【発明が解決しようとする課題】従来のステアリングラ
ック軸のように、全体調質を行なった場合、図21の熱
処理の歪線比較グラフの従来の点線に示すように、その
調質による軸の歪(曲がり)は弓形状に大きくなる欠点
があった。このため、歪取り作業に時間が掛かり、製造
効率を低下させ、製造コストを高める弊害があった。さ
らに、全体調質によって生じた歪を矯正しても、鋼材
(ステアリングラック軸の素材)内の残留応力により、
その後の熱処理(ラック歯部、軸部等)のたびに、大き
な歪が発生する欠点があった。
When the entire tempering is performed as in the conventional steering rack shaft, as shown by the conventional dotted line in the strain line comparison graph of the heat treatment of FIG. Distortion (bending) had the drawback of becoming large in the shape of a bow. As a result, the strain-removing work takes time, which lowers the manufacturing efficiency and increases the manufacturing cost. Furthermore, even if the distortion caused by the overall tempering is corrected, due to the residual stress in the steel material (steering rack shaft material),
There is a drawback that a large strain is generated each time subsequent heat treatment (rack tooth portion, shaft portion, etc.).

【0005】また、ラック歯形成部位のラック歯等の加
工性を良好にして、加工効率、工具寿命を向上させるた
め、調質の硬度を比較的低くする必要があった。これが
ため、ステアリングラック軸の強度及び靱性を向上さ
せ、且つ剛性を高くすることが難しかった。すなわち、
図22(軸内部硬度と曲げ荷重との関係)に示すよう
に、加工性を良好にするために、内部硬度を減少させる
と、今度は、負荷に対する曲げ荷重が弱くなる。また、
曲げ荷重に強くして、工作物(ステアリングラック軸)
が硬くなればなるほど(内部硬度が高くなる)、工具損
傷が早まり、加工精度が悪くなったり、切削抵抗が増大
して、切削温度を高め、磨耗の進行を早める欠点があっ
た。
Further, in order to improve the workability of the rack teeth and the like at the rack tooth forming portion to improve the working efficiency and the tool life, it is necessary to make the temper hardness relatively low. Therefore, it has been difficult to improve the strength and toughness of the steering rack shaft and increase the rigidity. That is,
As shown in FIG. 22 (relationship between shaft internal hardness and bending load), if the internal hardness is reduced in order to improve workability, then the bending load with respect to the load becomes weaker. Also,
Workpiece (steering rack shaft) that is strong against bending load
The harder the tool (the higher the internal hardness), the faster the tool damage, the poorer the machining accuracy, the higher the cutting resistance, the higher the cutting temperature, and the faster the progress of wear.

【0006】このように、製造効率、コストから加工性
が良く、且つ軸の強度及び靱性の高いステアリングラッ
ク軸を製作することが要望されている。
As described above, it is desired to manufacture a steering rack shaft which has good workability in view of manufacturing efficiency and cost, and which has high shaft strength and toughness.

【0007】[0007]

【課題を解決するための手段】そこで本発明は、前記課
題を解決すべく、鋭意,研究を重ねた結果、その発明
を、軸本体のラック歯形成部位の少なくとも一部の軸方
向箇所は調質として熱処理されてなるステアリングラッ
ク軸等としたことにより、部分的な調質によって歪が低
減され、ラック歯等の加工を良好にし、製造効率が向上
し、製造コストを低廉にでき、且つ剛性の高いステアリ
ングラック軸を提供でき、前記の課題を解決したもので
ある。
Therefore, as a result of earnestly researching in order to solve the above-mentioned problems, the present invention has found that at least a part of an axial direction of a rack tooth forming portion of a shaft main body is adjusted. By using a steering rack shaft etc. that has been heat treated as a quality, distortion is reduced by partial tempering, processing of rack teeth etc. is improved, manufacturing efficiency is improved, manufacturing cost can be reduced, and rigidity It is possible to provide a high steering rack shaft and solve the above problems.

【0008】[0008]

【実施例】以下、本発明の一実施例を図面に基づいて説
明すると、図1,図2には、本実施例に係るステアリン
グラック軸Aの全体が示されている。図1にはノーマル
ステアリング装置が、図2にはパワーステアリング装置
が示されている。このステアリングラック軸Aの軸本体
1には、必要に応じて貫通孔2が形成されている。従っ
て、ステアリングラック軸Aは断面略円形の中実の場合
と、断面略円形の中空の場合とが存在する。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of the present invention will be described below with reference to the drawings. FIG. 1 and FIG. 2 show the entire steering rack shaft A according to this embodiment. FIG. 1 shows a normal steering device, and FIG. 2 shows a power steering device. A through hole 2 is formed in the shaft body 1 of the steering rack shaft A as needed. Therefore, the steering rack shaft A has a solid case having a substantially circular cross section and a hollow case having a substantially circular cross section.

【0009】また、軸本体1の端部寄りの適宜の箇所に
は、絞り加工又はプレス加工等の塑性加工或いは切削加
工による平坦部3が形成されている。その軸本体1の両
側は、長さの長い軸部1cと短い軸部1cとされ、この
間に、平坦部3を有するラック歯形成部位1aと背面部
1bとが形成されている。ラック歯形成部位1aには複
数のラック歯1a1,1a1,…が形成されている。背面部
1bは、そのラック歯形成部位1aの直径方向の反対側
の半円状部を指し、この軸方向の長さは、前記平坦部3
の長さと同等である。
Further, a flat portion 3 formed by plastic working such as drawing or pressing or cutting is formed at an appropriate position near the end of the shaft body 1. A shaft portion 1c having a long length and a shaft portion 1c having a short length are formed on both sides of the shaft body 1, and a rack tooth forming portion 1a having a flat portion 3 and a back surface portion 1b are formed between them. A plurality of rack teeth 1a1, 1a1, ... Are formed in the rack tooth forming portion 1a. The back surface portion 1b indicates a semicircular portion on the diametrically opposite side of the rack tooth forming portion 1a, and the axial length thereof is the flat portion 3a.
Is equivalent to the length of.

【0010】前記ラック歯形成部位1aの少なくとも一
部の軸方向箇所が調質4され、該少なくとも一部のラッ
ク歯形成部位1aとその直径方向の背面部1bとを硬度
が異なるように熱処理されている。
At least a portion of the rack tooth forming portion 1a in the axial direction is tempered 4, and at least a portion of the rack tooth forming portion 1a and its diametrical back surface portion 1b are heat treated to have different hardness. ing.

【0011】その一部の調質4とは、図3に示すよう
に、ステアリングラック軸Aのギヤボックス10から最
大突出時に、該ギヤボックス10の端部10aからラッ
ク支持部11との間の対応箇所を指す。該対応箇所の範
囲をSとして表す。図4も図3と調質4の一部の範囲S
は同一である。
As shown in FIG. 3, the part of the temper 4 is between the end portion 10a of the gearbox 10 and the rack support portion 11 when the steering rack shaft A projects from the gearbox 10 to the maximum extent. Refers to the corresponding location. The range of the corresponding place is represented as S. FIG. 4 is also a partial range S of FIG. 3 and temper 4.
Are the same.

【0012】また、ステアリングラック軸Aのギヤボッ
クス10から最大突出時に、該ギヤボックス10の端部
10aからラック支持弾発装置12との間の対応箇所を
指す場合もあり、これは図3と略同一である。この構成
を言い換えると、ステアリングラック軸Aのギヤボック
ス10から最大突出時に、該ギヤボックス10の端部1
0aからラック支持部材(ラックガイド)11aとの間
の対応箇所を指すものである。
Further, when the steering rack shaft A projects from the gear box 10 to the maximum, there is also a case where the corresponding portion between the end portion 10a of the gear box 10 and the rack supporting elastic device 12 is pointed out. It is almost the same. In other words, when the steering rack shaft A projects from the gear box 10 to the maximum extent, the end portion 1 of the gear box 10 is
0a to the rack support member (rack guide) 11a.

【0013】また、図5に示すように、ステアリングラ
ック軸Aのギヤボックス10から最大突出時に、該ギヤ
ボックス10の端部10aとラック支持部11との対応
箇所を指す。この場合の対応箇所は2箇所存在し、範囲
S1 ,S2 として表す。この構成を言い換えると、ステ
アリングラック軸Aのギヤボックス10から最大突出時
に、該ギヤボックス10の端部10aとラック支持部材
(ラックガイド)11aとの対応箇所を指す。図6も図
5と調質4の一部の範囲S1 ,S2 は同一である。
Further, as shown in FIG. 5, when the steering rack shaft A projects from the gear box 10 to the maximum extent, it indicates the corresponding portion between the end portion 10a of the gear box 10 and the rack support portion 11. In this case, there are two corresponding locations, which are represented as ranges S1 and S2. In other words, when the steering rack shaft A is projected from the gear box 10 to the maximum, the end portion 10a of the gear box 10 and the rack support member (rack guide) 11a correspond to each other. Also in FIG. 6, the partial ranges S1 and S2 of the temper 4 are the same as those in FIG.

【0014】また、図7に示したのは、ステアリングラ
ック軸Aのギヤボックス10から最大突出時に、ラック
支持部材(ラックガイド)11a箇所付近の支持部を対
応箇所として一部の調質4として形成されている。その
対応箇所の範囲をSとして表す。図8も図7と調質4の
一部の範囲Sは同一である。
Further, FIG. 7 shows that when the steering rack shaft A protrudes from the gear box 10 to the maximum extent, the supporting portion near the rack supporting member (rack guide) 11a is used as a corresponding portion and a part of the temper 4 is used. Has been formed. The range of the corresponding portion is represented as S. Also in FIG. 8, a partial range S of the temper 4 is the same as that of FIG. 7.

【0015】また、図9に示したのは、ラック歯形成部
位1aの全体(ラック軸の長手方向の長さの一部)に亘
って調質4が形成されている。この範囲をSとして表
す。図10も図9と調質4の一部の範囲Sは同一であ
る。
Further, as shown in FIG. 9, the temper 4 is formed over the entire rack tooth forming portion 1a (a part of the length in the longitudinal direction of the rack shaft). This range is represented as S. In FIG. 10 as well, the partial range S of the temper 4 is the same as that of FIG. 9.

【0016】なお、図1及び図2において、13はピニ
オン、14は継手、15はタイロット、16は蛇腹、1
7はピストン、18はポートである。
In FIGS. 1 and 2, 13 is a pinion, 14 is a joint, 15 is a tie lot, 16 is a bellows, 1
7 is a piston and 18 is a port.

【0017】その調質4なる熱処理する場合には、40
0℃以上の高温で焼戻処理を行なう必要がある。
When the heat treatment of tempering 4 is performed, 40
It is necessary to perform tempering treatment at a high temperature of 0 ° C or higher.

【0018】その調質4の実験例としては、材質がS4
5C材(JIS)の中空のステアリングラック加工材A
0 (外径約25mm、全長約800mm、貫通孔径約10m
m)を、高周波焼入装置の焼入用誘導コイル19にて、
焼入時の加熱温度、すなわち、焼入温度約800℃乃至
900℃で、数秒乃至十数秒間加熱して冷却し、焼入
し、そのとき金属組織をマルテンサイト組織とする。そ
の後に、ラック歯形成部位(加工箇所部)を高周波によ
る調質用誘導コイル20にて焼戻温度を約500℃乃至
約700℃で、加熱時間を数秒乃至十数秒として焼戻処
理を行い、これによって、調質4を形成し、金属組織を
調質組織(トルースタイト、ソルバイト組織)とする。
As an experimental example of the temper 4, the material is S4.
Hollow steering rack processing material A of 5C material (JIS)
0 (Outer diameter approx. 25 mm, total length approx. 800 mm, through hole diameter approx. 10 m
m) in the induction coil 19 for induction hardening of the induction hardening device,
At the heating temperature at the time of quenching, that is, at a quenching temperature of about 800 ° C. to 900 ° C., heating is performed for several seconds to several tens of seconds, cooling is performed, and quenching is performed. Thereafter, the rack tooth forming portion (processing portion) is tempered by the induction coil 20 for refining with high frequency at a tempering temperature of about 500 ° C. to about 700 ° C. and a heating time of several seconds to several tens of seconds. As a result, temper 4 is formed, and the metal structure is made into a temper structure (troustite, sorbite structure).

【0019】前記ラック歯形成部位1aとその直径方向
の背面部1bとを硬度が異なるように調質4すること
は、図16(a)及び図17に示すように、焼戻工程の
場合に、ステアリングラック加工材A0 の断面半円部の
みを加熱する調質用誘導コイル20にて、ステアリング
ラック加工材A0 を固定状態として、そのラック歯形成
部位1a側のみを所定時間加熱することで、背面部1b
側は、その熱影響により焼戻作用によりラック歯形成部
位1a側よりも焼戻温度が低くなる。これによって硬度
が異なるようになる。けだし、調質4は400℃以上の
高温で焼戻処理を行なうが、焼戻温度が高ければ高い
程、硬度は低くなるためである。
The tempering 4 of the rack tooth forming portion 1a and the back surface portion 1b in the diametrical direction of the rack tooth forming portion 1a having different hardness is performed in the case of the tempering step as shown in FIGS. By heating the steering rack processed material A0 in a fixed state with the induction coil 20 for heat treatment, which heats only the semicircular section of the steering rack processed material A0, by heating only the rack tooth forming portion 1a side for a predetermined time, Back part 1b
The side has a tempering temperature lower than that of the rack tooth forming portion 1a side due to the tempering effect due to the heat effect. This results in different hardness. This is because temper 4 is tempered at a high temperature of 400 ° C. or higher, and the higher the tempering temperature, the lower the hardness.

【0020】実施例において、そのラック歯形成部位1
a(硬度低い)と背面部1b(硬度高い)との硬度が異
なる断面としては、図3,図5,図7,図9に示されて
おり、何れも、歯面側の組織は背面側よりも密度が高く
なっており、密度が高いと硬度は低くなる。その図3,
図5,図7,図9における(b)が調質4を施した状態
の断面であり、図3(c)及び図5(c)は、その
(b)の状態を保持しつつラック歯1a1が最終的に高周
波焼入されて歯部焼入層5として形成された断面を示
す。
In the embodiment, the rack tooth forming portion 1
Cross sections having different hardnesses of a (low hardness) and the back surface portion 1b (high hardness) are shown in FIGS. 3, 5, 7 and 9, and in each case, the tissue on the tooth surface side is the back surface side. The density is higher than that, and the higher the density, the lower the hardness. The figure 3,
5, (b) in FIG. 7, FIG. 7, and FIG. 9 are cross-sections in a state where the temper 4 is applied, and FIGS. 3 (c) and 5 (c) show rack teeth while maintaining the state of (b). 1a1 is a cross section finally formed by induction hardening to form a tooth portion quenching layer 5.

【0021】以上のように、ラック歯形成部位1aと背
面部1bとの硬度が異なるように調質4されたことで、
背面部1bは使用時における強度性を保持でき、他面、
ラック歯形成部位1aにラック歯1a1を成形するときに
著しく加工性を良好にできるものである。
As described above, since the rack tooth forming portion 1a and the back surface portion 1b are tempered 4 so as to have different hardness,
The back surface portion 1b can maintain strength during use, the other surface,
The workability can be remarkably improved when the rack tooth 1a1 is formed on the rack tooth forming portion 1a.

【0022】上記実験例での調質4では、例えば、ラッ
ク歯形成部位1aの調質硬度をHRC約15〜約28と
して、その背面部1bの調質硬度がHRC約30〜約5
0と高くできた。この場合の実験例として、ステアリン
グラック軸Aの全体を固定状態とし、ラック歯1a1を有
する側の一端を押し曲げたときに、ラック歯形成部位1
aの一部に部分調質4を設け、調質硬度の歯側でHRC
23、背面側でHRC35で、従来のステアリングラッ
ク軸を全体調質とし、この調質硬度がHRC21の条件
にて、部分調質の場合が従来の全体調質よりも曲げ荷重
が約5割増加した。
In the tempering 4 in the above experimental example, for example, the tempering hardness of the rack tooth forming portion 1a is about 15 to about 28, and the tempering hardness of the back surface portion 1b is about 30 to about 5 HRC.
It was as high as 0. As an experimental example in this case, when the entire steering rack shaft A is fixed and one end on the side having the rack teeth 1a1 is pushed and bent, the rack tooth forming portion 1
Partial refining 4 is provided in a part of a, and HRC is applied on the tooth side of refining hardness.
23, HRC35 on the rear side, the conventional steering rack shaft is the entire temper, and under the condition that this temper hardness is HRC21, the bending load increases by about 50% in the case of partial tempering compared to the conventional whole temper. did.

【0023】他のステアリングラック軸Aの実施例とし
ては、そのラック歯形成部位1aの一部の軸方向箇所が
調質4として熱処理されている。すなわち、この熱処理
は、ラック歯形成部位1aと背面部1bとが調質4の焼
戻温度が400℃以上で、この温度の近傍(400℃〜
約500℃)であり、しかも、硬度及び加工性の両方を
満足したものである。この場合のラック歯形成部位1a
と背面部1bとの硬度は同一である。このように同一硬
度にするには、図16(b)に示すように、ステアリン
グラック加工材A0 の断面半円部のみを加熱する焼入用
誘導コイル19にて、ステアリングラック加工材A0 を
回転状態として、軸全体を加熱して調質4処理を行な
う。
As another embodiment of the steering rack shaft A, a part of the rack tooth forming portion 1a in the axial direction is heat treated as a temper 4. That is, in this heat treatment, the tempering temperature of the temper 4 of the rack tooth forming portion 1a and the back surface portion 1b is 400 ° C. or higher, and the temperature near this temperature (400 ° C.
It is about 500 ° C.) and satisfies both hardness and workability. Rack tooth forming portion 1a in this case
And the back surface 1b have the same hardness. To obtain the same hardness as described above, as shown in FIG. 16 (b), the steering rack processed material A0 is rotated by the induction coil 19 for hardening which heats only the semicircular section of the steering rack processed material A0. As a state, the entire shaft is heated and the tempering 4 process is performed.

【0024】実施例において、そのラック歯形成部位1
aと背面部1bとの硬度が同じになる断面としては、図
4,図6,図8,図10に示されており、何れも、断面
全体の組織の密度は均一に構成されている。その図4,
図6,図8,図10における(b)が調質4を施した状
態の断面であり、図4(c)及び図6(c)は、その
(b)の状態を保持しつつラック歯1a1が最終的に高周
波焼入されて歯部焼入層5として形成された断面を示
す。
In the embodiment, the rack tooth forming portion 1
A cross section in which the hardness a is the same as that of the back surface portion 1b is shown in FIGS. 4, 6, 8, and 10, and in each case, the density of the tissue in the entire cross section is made uniform. The figure 4,
6, 8 and 10 are cross-sections in a state where the temper 4 is applied, and FIGS. 4C and 6C show the rack teeth while maintaining the state of FIG. 4B. 1a1 is a cross section finally formed by induction hardening to form a tooth portion quenching layer 5.

【0025】さらに、他のステアリングラック軸Aの実
施例としては、ラック歯形成部位1aの少なくとも一部
の軸方向箇所が焼入,焼戻され、該ラック歯形成部位1
aのみが調質4され、該調質4された少なくとも一部の
ラック歯形成部位1aとその直径方向の背面部1b(焼
戻のみ)との硬度が異なるように熱処理されている。こ
の熱処理は、焼戻工程の場合に、図3,図5,図7,図
9の実施例と同様に、ステアリングラック軸Aの断面半
円部のみを加熱する調質用誘導コイル20にて、ステア
リングラック軸Aを固定状態として、そのラック歯形成
部位1a側のみを所定時間加熱するものであり、このと
きのラック歯形成部位1a側を焼戻温度が400℃以上
で、この温度の近傍(400℃〜約500℃)とする
と、ラック歯形成部位1aは調質4され、背面部1bの
加熱温度は400℃よりも低く、例えば300℃の低温
度で焼戻すると、マルテンサイト組織のままで、あまり
硬度を下げないで、組織の安定化ができる。これによっ
て、背面部1bは単なる焼戻処理となる。
Further, as another embodiment of the steering rack shaft A, at least a part of the rack tooth forming portion 1a in the axial direction is hardened and tempered to form the rack tooth forming portion 1a.
Only a is tempered 4, and at least a part of the racked tooth forming portion 1a that has been tempered 4 and the diametrical back surface 1b (only tempering) are heat-treated so as to have different hardnesses. This heat treatment is performed in the tempering induction coil 20 that heats only the semicircular section of the steering rack shaft A in the tempering step, as in the embodiment shown in FIGS. 3, 5, 7, and 9. The steering rack shaft A is fixed and only the rack tooth forming portion 1a side is heated for a predetermined time. At this time, the tempering temperature of the rack tooth forming portion 1a side is 400 ° C. or higher, and the temperature is close to this temperature. (400 ° C. to about 500 ° C.), the rack tooth forming portion 1a is tempered 4, and the heating temperature of the back surface portion 1b is lower than 400 ° C. For example, when tempered at a low temperature of 300 ° C., the martensite structure Moreover, the structure can be stabilized without significantly lowering the hardness. As a result, the back surface portion 1b is simply tempered.

【0026】また、図11(a)〜(f)に示したもの
は、さらに他の中空のステアリングラック軸Aの実施例
の断面図であり、(a)はラック歯形成部位1aが非調
質部(生材状態等)で、その背面部1bが調質4された
ものである。(b)は、その(a)の状態を保持しつつ
ラック歯1a1が最終的に高周波焼入されて歯部焼入層5
として形成された断面を示す。さらに(c)はラック歯
形成部位1a及び背面部1b全体、すなわち、軸本体1
の断面の外周のみが調質4され、且つラック歯形成部位
1a(硬度低い)と背面部1b(硬度高い)との硬度が
異なるように形成されたものである。その中心部は非調
質部(生材状態等)である。(d)は、その(c)の状
態を保持しつつラック歯1a1が最終的に高周波焼入され
て歯部焼入層5として形成された断面を示す。また、
(e)はラック歯形成部位1a及び背面部1b全体、す
なわち、軸本体1の断面の外周のみが調質4され、且つ
ラック歯形成部位1aと背面部1bとの硬度が同じにな
るように形成されたものである。その中心部は非調質部
(生材状態等)である。(f)は、その(e)の状態を
保持しつつラック歯1a1が最終的に高周波焼入されて歯
部焼入層5として形成された断面を示す。
Further, FIGS. 11A to 11F are sectional views of still another embodiment of the hollow steering rack shaft A. FIG. 11A shows the rack tooth forming portion 1a in an unadjusted state. The rear surface 1b of the quality portion (raw material state, etc.) is tempered 4. (B) shows that the rack tooth 1a1 is finally induction hardened while maintaining the state of (a), and the tooth portion hardening layer 5 is formed.
Shows a cross section formed as. Further, (c) shows the entire rack tooth forming portion 1a and the back surface portion 1b, that is, the shaft body 1
Only the outer periphery of the cross section of 4 is tempered, and the rack tooth forming portion 1a (low hardness) and the back surface portion 1b (high hardness) are formed so as to have different hardnesses. The central part is a non-heat treated part (raw material state, etc.). (D) shows a cross-section in which the rack tooth 1a1 is finally induction-hardened to form the tooth portion hardening layer 5 while maintaining the state of (c). Also,
(E) shows that the entire rack tooth forming portion 1a and the back surface portion 1b, that is, only the outer periphery of the cross section of the shaft body 1 is tempered 4, and the rack tooth forming portion 1a and the back surface portion 1b have the same hardness. It was formed. The central part is a non-heat treated part (raw material state, etc.). (F) shows a cross-section in which the rack tooth 1a1 is finally induction-hardened to form the tooth portion hardening layer 5 while maintaining the state of (e).

【0027】また、図12(a)〜(f)に示したもの
は、さらに他の中実のステアリングラック軸Aの実施例
の断面図であり、その具体的態様は、図11の(a)〜
(f)と同一である。
FIGS. 12 (a) to 12 (f) are sectional views of still another embodiment of the solid steering rack shaft A, the concrete mode of which is shown in FIG. ) ~
It is the same as (f).

【0028】図18,図20に示すように、軸本体1の
軸部1cの適宜の箇所に部分的な調質4を行なうことも
ある。すなわち、ステアリングラック軸Aのギヤボック
ス10から最大突出時に、該ギヤボックス10の端部1
0a箇所の支持対応箇所であり、該対応箇所の範囲をS
として表す。図19は図18おける調質4を一部の範囲
S1 ,S2 を2つに分けたものである。
As shown in FIGS. 18 and 20, partial tempering 4 may be performed at an appropriate position on the shaft portion 1c of the shaft body 1. That is, when the steering rack shaft A projects from the gear box 10 to the maximum, the end portion 1 of the gear box 10
It is a support corresponding point of 0a, and the range of the corresponding point is S
Express as. FIG. 19 shows the temper 4 in FIG. 18 in which the partial ranges S1 and S2 are divided into two.

【0029】軸部1cにおける調質4についても、断面
的にみて2分の1づつの硬度が異なる場合〔図18
(b)参照〕と、全体が同一硬度の場合〔図19(b)
及び図20(b)参照〕とがある。
Regarding the temper 4 in the shaft portion 1c, when the hardness is different by half in sectional view [FIG.
(See FIG. 19B)] and the case where the whole has the same hardness [FIG.
And FIG. 20 (b)].

【0030】なお、図2のパワーステアリング装置の場
合には、ラック歯1a1側と、軸部1c側とがあり、両方
に調質4が設けられるものである。
In the case of the power steering apparatus of FIG. 2, there are the rack tooth 1a1 side and the shaft portion 1c side, and the temper 4 is provided on both sides.

【0031】また、ステアリングラック軸Aの製造方法
について簡単に述べると、図13に示すように、まず、
ステアリングラック加工材A0 〔図13(a)参照〕に
対して、その適宜の箇所に平坦部3をプレス加工し〔図
13(b)参照〕、次いで、ステアリング加工材A0
を、高周波焼入装置の焼入用誘導コイル19にて、加熱
し、冷却して焼入し、次いでラック歯形成部位1a(加
工箇所部)を高周波による調質用誘導コイル20にて加
熱温度500℃乃至約700℃にて焼戻す。これによっ
て調質4を形成する〔図13(c)参照〕。その後に、
ラック歯1a1を加工し〔図13(d)参照〕、最後に、
そのラック歯1a1箇所のみを高周波焼入装置にて焼入し
て〔図13(e)参照〕ステアリングラック軸Aを製造
するものである。
The manufacturing method of the steering rack shaft A will be briefly described. As shown in FIG.
The steering rack processed material A0 [see FIG. 13 (a)] is pressed with the flat portion 3 at an appropriate position [see FIG. 13 (b)], and then the steering processed material A0 is obtained.
Is heated by the induction coil 19 for quenching of the induction hardening device, cooled and quenched, and then the rack tooth forming portion 1a (processing portion) is heated by the induction coil 20 for tempering by high frequency. Temper at 500 ° C to about 700 ° C. Thereby, the temper 4 is formed [see FIG. 13 (c)]. After that,
The rack tooth 1a1 is processed [see FIG. 13 (d)], and finally,
The steering rack shaft A is manufactured by quenching only one of the rack teeth 1a with an induction hardening device [see FIG. 13 (e)].

【0032】また、図14に示したステアリングラック
軸Aの別の製造方法は、ラック歯1a1を加工し〔図14
(c)参照〕した後に、ラック歯形成部位1a(加工箇
所部)にラック歯1a1を有した箇所を調質用誘導コイル
20にて加熱温度500℃乃至約700℃にて焼戻して
調質4を形成する〔図14(d)参照〕。すなわち、図
13の順序とは一部において逆であるがその他は図13
と同様の工程によってステアリングラック軸Aを製造す
る。
Another method of manufacturing the steering rack shaft A shown in FIG. 14 is to process the rack teeth 1a1 [FIG.
(See (c)), the portion having the rack teeth 1a1 in the rack tooth forming portion 1a (processing portion) is tempered by the tempering induction coil 20 at a heating temperature of 500 ° C. to about 700 ° C. Are formed [see FIG. 14 (d)]. That is, the order is partially opposite to that of FIG.
The steering rack shaft A is manufactured by the same process as described above.

【0033】[0033]

【発明の効果】請求項1の発明においては、まず、ステ
アリングラック軸Aの調質4後の歪(曲がり)を大幅に
低減させることができる。これによって、調質4の硬度
を高めると(加熱温度を400℃に近づけること)一般
に軸に歪が大きくなるが、本発明では、部分的な調質4
であるため、調質4の硬度を高めても軸の歪(曲がり)
を低減させることができる〔図21の熱処理の歪線比較
グラフ(従来品として、全体調質で調質硬度HRC2
0、本発明の一実施例として、部分調質で調質硬度:歯
側HRC23、背面側HRC35)の実線参照〕。すな
わち、従来のラック軸全体の調質よりも高い調質硬度と
することができ、所望位置を極めて強固にできる。
According to the first aspect of the present invention, first, the distortion (bending) of the steering rack shaft A after the refining 4 can be greatly reduced. As a result, if the hardness of the temper 4 is increased (the heating temperature is brought close to 400 ° C.), the strain generally increases on the axis, but in the present invention, the partial temper 4
Therefore, even if the hardness of temper 4 is increased, shaft distortion (bending)
21 [Distortion line comparison graph of heat treatment in FIG. 21 (as a conventional product, the temper hardness is HRC2
0, as one embodiment of the present invention, partial refining and refining hardness: tooth side HRC23, back side HRC35) solid line]. That is, the tempering hardness can be made higher than the conventional tempering of the entire rack shaft, and the desired position can be made extremely strong.

【0034】また、一部の調質4であるために、従来の
全体調質とは異なり、歪取りが容易となり、製造効率を
向上させ、ひいては製造コストの低廉化ができる。
Further, since it is a part of the temper 4, unlike the conventional whole temper, distortion can be easily removed, the manufacturing efficiency can be improved, and the manufacturing cost can be reduced.

【0035】また、請求項2の発明においては、ラック
歯形成部位1aの少なくとも一部の軸方向箇所を調質4
し、該少なくとも一部のラック歯形成部位1aとその直
径方向の背面部1bとを硬度が異なるように熱処理した
ことにより、調質4後にラック歯1a1の加工を行なう場
合、そのラック歯形成部位1a箇所は、比較的硬度が低
くなり、加工しやすくなり、他面、背面部1bは、硬度
が高く、使用時における曲げ荷重等の負荷に充分に耐え
うる剛性と靱性,強度性を得ることができる利点があ
る。
According to the second aspect of the invention, at least a portion of the rack tooth forming portion 1a in the axial direction is tempered 4.
When at least a part of the rack tooth forming portion 1a and the diametrical back surface portion 1b are heat-treated so as to have different hardness, when the rack tooth 1a1 is processed after tempering 4, the rack tooth forming portion 1a1 is processed. 1a has relatively low hardness and is easy to process, and the other surface and back surface 1b have high hardness, and must have rigidity, toughness and strength that can sufficiently withstand a load such as bending load during use. There is an advantage that can be.

【0036】また、請求項3の場合にも、請求項2と略
同等の効果を奏する。
Also, in the case of claim 3, the same effect as that of claim 2 can be obtained.

【0037】次に、請求項4の場合には、ステアリング
ラック軸Aに貫通孔2を設けて、中空とした場合には、
一般に、軸が中空の場合、断面積が小さく中実より軸剛
性が劣ってしまうが、調質4の硬度によっては、ラック
歯形成部位1a箇所を強固にでき、軸径を最小限にでき
る。
Next, in the case of claim 4, when the through hole 2 is provided in the steering rack shaft A to make it hollow,
Generally, when the shaft is hollow, the cross-sectional area is small and the shaft rigidity is inferior to that of solid shaft. However, depending on the hardness of the temper 4, the rack tooth forming portion 1a can be made strong and the shaft diameter can be minimized.

【0038】また、請求項5の場合には、特に、中空と
しても、ラック歯形成部位1aよりも背面部1bの調質
硬度が高くできるので、軸径を大きくすることなく、よ
り効果的に軽量化した中空のステアリングラック軸Aを
提供できる。
Further, in the case of claim 5, since the temper hardness of the back surface portion 1b can be made higher than that of the rack tooth forming portion 1a even if it is hollow, it is more effective without increasing the shaft diameter. It is possible to provide a lightweight steering rack shaft A.

【0039】次に、請求項6の場合には、請求項5と略
同等の効果を奏する。
In the case of claim 6, the same effect as that of claim 5 is obtained.

【0040】また、請求項7乃至9については、最終製
品としてラック歯1a1箇所に高周波焼入処理されている
ため、歯としての対磨耗性に優れたものにでき、且つ前
記の請求項1乃至3の効果をも有する。
Further, in claims 7 to 9, since the final product is induction hardened at one position of the rack tooth 1a, it can be made to have excellent abrasion resistance as a tooth, and the above claims 1 to 9 It also has the effect of 3.

【0041】次に、請求項10については、ラック歯形
成部位1a以外であるが、調質4として熱処理されてい
るのは軸方向の一部の軸部1cであるため、調質4の硬
度を高めても軸の歪を僅かにでき、これによって、従来
のラック軸全体の調質よりも高い調質硬度とすることが
でき、所望位置を強固にできるし、さらには、歪取りも
簡単にでき、製造コストが低廉となる等の効果を奏す
る。
Next, in the tenth aspect, except for the rack tooth forming portion 1a, since the heat treatment as the temper 4 is a part of the axial portion 1c in the axial direction, the hardness of the temper 4 is Even if the temperature is increased, the shaft distortion can be made slight, which allows the temper hardness to be higher than that of the conventional rack shaft as a whole, and the desired position can be strengthened, and furthermore, strain relief is easy. Therefore, the manufacturing cost can be reduced.

【0042】[0042]

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明を設けたノーマルステアリング装置の要
部断面図
FIG. 1 is a sectional view of a main part of a normal steering device provided with the present invention.

【図2】本発明を設けたパワーステアリング装置の要部
断面図
FIG. 2 is a cross-sectional view of a main part of a power steering device provided with the present invention.

【図3】(a)は本発明の要部側面図 (b)は(a)のP3 矢視拡大断面図 (c)は(a)のP3 矢視箇所でラック歯を高周波焼入
した拡大断面図
FIG. 3A is a side view of a main part of the present invention, FIG. 3B is an enlarged sectional view taken along the arrow P3 of FIG. 3A, and FIG. Cross section

【図4】(a)は本発明の要部側面図 (b)は(a)のP4 矢視拡大断面図 (c)は(a)のP4 矢視箇所でラック歯を高周波焼入
した拡大断面図
FIG. 4A is a side view of a main part of the present invention, FIG. 4B is an enlarged cross-sectional view taken along arrow P4 of FIG. 4A, and FIG. Cross section

【図5】(a)は本発明の要部側面図 (b)は(a)のP5 矢視拡大断面図 (c)は(a)のP5 矢視箇所でラック歯を高周波焼入
した拡大断面図
FIG. 5 (a) is a side view of a main part of the present invention. (B) is an enlarged sectional view taken along the arrow P5 of (a). Cross section

【図6】(a)は本発明の要部側面図 (b)は(a)のP6 矢視拡大断面図 (c)は(a)のP6 矢視箇所でラック歯を高周波焼入
した拡大断面図
FIG. 6A is a side view of a main part of the present invention, FIG. 6B is an enlarged cross-sectional view taken along arrow P6 of FIG. 6A, and FIG. Cross section

【図7】(a)は本発明の要部側面図 (b)は(a)のP7 矢視拡大断面図FIG. 7A is a side view of a main part of the present invention, and FIG. 7B is an enlarged sectional view taken along the arrow P7 of FIG.

【図8】(a)は本発明の要部側面図 (b)は(a)のP8 矢視拡大断面図FIG. 8A is a side view of a main part of the present invention, and FIG. 8B is an enlarged sectional view taken along the arrow P8 of FIG.

【図9】(a)は本発明の要部側面図 (b)は(a)のP9 矢視拡大断面図FIG. 9A is a side view of a main part of the present invention, and FIG. 9B is an enlarged sectional view taken along the arrow P9 of FIG.

【図10】(a)は本発明の要部側面図 (b)は(a)のP10矢視拡大断面図FIG. 10A is a side view of a main part of the present invention, and FIG. 10B is an enlarged sectional view taken along arrow P10 of FIG.

【図11】(a)は中空のステアリングラック軸の他の
実施例の拡大断面図 (b)は(a)でラック歯を高周波焼入した拡大断面図 (c)は中空のステアリングラック軸の他の実施例の拡
大断面図 (d)は(c)でラック歯を高周波焼入した拡大断面図 (e)は中空のステアリングラック軸の他の実施例の拡
大断面図 (f)は(e)でラック歯を高周波焼入した拡大断面図
FIG. 11A is an enlarged cross-sectional view of another embodiment of a hollow steering rack shaft. FIG. 11B is an enlarged cross-sectional view of induction hardening of rack teeth in FIG. 11A, and FIG. 11C is a hollow steering rack shaft. Enlarged sectional view of another embodiment (d) is an enlarged sectional view of induction hardening of rack teeth in (c) (e) is an enlarged sectional view of another embodiment of a hollow steering rack shaft (f) is (e) ) Enlarged sectional view of induction hardening rack teeth

【図12】(a)は中実のステアリングラック軸の他の
実施例の拡大断面図 (b)は(a)でラック歯を高周波焼入した拡大断面図 (c)は中実のステアリングラック軸の他の実施例の拡
大断面図 (d)は(c)でラック歯を高周波焼入した拡大断面図 (e)は中実のステアリングラック軸の他の実施例の拡
大断面図 (f)は(e)でラック歯を高周波焼入した拡大断面図
12A is an enlarged sectional view of another embodiment of a solid steering rack shaft. FIG. 12B is an enlarged sectional view in which rack teeth are induction hardened in FIG. 12A. FIG. 12C is a solid steering rack. Enlarged sectional view of another embodiment of the shaft (d) is an enlarged sectional view of induction hardening of rack teeth in (c) (e) is an enlarged sectional view of another embodiment of a solid steering rack shaft (f) Is an enlarged sectional view of induction hardening of rack teeth in (e).

【図13】(a)〜(e)は本発明品を製造するための
工程略示図
13 (a) to (e) are schematic process diagrams for producing the product of the present invention.

【図14】(a)〜(e)は本発明品を製造するための
別の実施例の工程略示図
14 (a) to (e) are schematic process diagrams of another embodiment for producing the product of the present invention.

【図15】(a)は焼入用誘導コイルの斜視図 (b)は焼入用誘導コイルにて焼入処理している状態図FIG. 15 (a) is a perspective view of a quenching induction coil, and FIG. 15 (b) is a state diagram in which quenching is performed by the quenching induction coil.

【図16】(a)はワークが非回転状態の調質処理の略
示図 (b)はワークが回転状態の調質処理の略示図
FIG. 16A is a schematic diagram of a heat treatment for a non-rotating work. FIG. 16B is a schematic diagram of a heat treatment for a rotating work.

【図17】(a)は調質用誘導コイルの斜視図 (b)は調質用誘導コイルにて調質処理している状態図FIG. 17 (a) is a perspective view of a refining induction coil, and (b) is a state diagram in which refining processing is performed by the refining induction coil.

【図18】(a)はステアリングラック軸の要部側面図 (b)は(a)のP18矢視拡大断面図18 (a) is a side view of a main part of a steering rack shaft, and FIG. 18 (b) is an enlarged cross-sectional view taken along the arrow P18 of FIG. 18 (a).

【図19】(a)はステアリングラック軸の要部側面図 (b)は(a)のP19矢視拡大断面図19 (a) is a side view of a main part of a steering rack shaft, and FIG. 19 (b) is an enlarged sectional view taken along the arrow P19 of FIG. 19 (a).

【図20】(a)はステアリングラック軸を設けた別の
実施例のパワーステアリング装置の要部断面図 (b)は(a)のP20矢視拡大断面図
FIG. 20 (a) is a sectional view of a main part of a power steering apparatus of another embodiment provided with a steering rack shaft. (B) is an enlarged sectional view taken along the arrow P20 of (a).

【図21】熱処理による歪線比較グラフFIG. 21 is a strain line comparison graph by heat treatment.

【図22】軸内部硬度と曲げ荷重との関係グラフFIG. 22 is a graph showing the relationship between the internal hardness of the shaft and the bending load.

【符号の説明】[Explanation of symbols]

A…ステアリングラック軸 1…軸本体 1a…ラック歯形成部位 1a1…ラック歯 1b…背面部 2…貫通孔 4…調質 5…歯部焼入層 A ... Steering rack shaft 1 ... Shaft main body 1a ... Rack tooth forming part 1a1 ... Rack tooth 1b ... Back surface part 2 ... Through hole 4 ... Tempering 5 ... Tooth part hardening layer

【手続補正書】[Procedure amendment]

【提出日】平成6年1月26日[Submission date] January 26, 1994

【手続補正1】[Procedure Amendment 1]

【補正対象書類名】図面[Document name to be corrected] Drawing

【補正対象項目名】図2[Name of item to be corrected] Figure 2

【補正方法】変更[Correction method] Change

【補正内容】[Correction content]

【図2】 [Fig. 2]

【手続補正2】[Procedure Amendment 2]

【補正対象書類名】図面[Document name to be corrected] Drawing

【補正対象項目名】図20[Name of item to be corrected] Fig. 20

【補正方法】変更[Correction method] Change

【補正内容】[Correction content]

【図20】 FIG. 20

───────────────────────────────────────────────────── フロントページの続き (72)発明者 星野 憲司 群馬県桐生市広沢町1丁目2757番地 株式 会社山田製作所内 ─────────────────────────────────────────────────── ─── Continuation of front page (72) Inventor Kenji Hoshino 1-2757 Hirosawa-cho, Kiryu-shi, Gunma Yamada Manufacturing Co., Ltd.

Claims (10)

【特許請求の範囲】[Claims] 【請求項1】 軸本体のラック歯形成部位の少なくとも
一部の軸方向箇所は調質として熱処理されてなることを
特徴としたステアリングラック軸。
1. A steering rack shaft characterized in that at least a part of an axial direction of a rack tooth forming part of a shaft body is heat treated as a refining.
【請求項2】 軸本体のラック歯形成部位の少なくとも
一部の軸方向箇所は調質され、該少なくとも一部のラッ
ク歯形成部位とその直径方向の背面部とを硬度が異なる
ように熱処理されてなることを特徴としたステアリング
ラック軸。
2. At least a portion of the rack tooth forming portion of the shaft body in the axial direction is tempered, and at least a portion of the rack tooth forming portion and a diametrical back surface thereof are heat treated so as to have different hardness. A steering rack shaft that is characterized by
【請求項3】 軸本体のラック歯形成部位の少なくとも
一部の軸方向箇所は焼入,焼戻され、そのラック歯形成
部位のみが調質され、該調質した少なくとも一部のラッ
ク歯形成部位とその直径方向の背面部とを硬度が異なる
ように熱処理されてなることを特徴としたステアリング
ラック軸。
3. A rack tooth forming portion of a shaft main body is quenched and tempered in at least a part in an axial direction, only the rack tooth forming portion is tempered, and at least a part of the rack tooth formed is tempered. A steering rack shaft characterized in that a portion and a diametrical back surface thereof are heat-treated so as to have different hardness.
【請求項4】 軸本体に貫通孔が設けられていることを
特徴とする請求項1記載のステアリングラック軸。
4. The steering rack shaft according to claim 1, wherein the shaft body is provided with a through hole.
【請求項5】 軸本体に貫通孔が設けられていることを
特徴とする請求項2記載のステアリングラック軸。
5. The steering rack shaft according to claim 2, wherein the shaft body is provided with a through hole.
【請求項6】 軸本体に貫通孔が設けられていることを
特徴とする請求項3記載のステアリングラック軸。
6. The steering rack shaft according to claim 3, wherein the shaft body is provided with a through hole.
【請求項7】 軸本体のラック歯形成部位の少なくとも
一部の軸方向箇所は調質として熱処理され、前記ラック
歯形成部位に高周波焼入されてラック歯に歯部焼入層を
有してなることを特徴としたステアリングラック軸。
7. A rack tooth forming portion of a shaft main body is heat treated as a refining in at least a part of an axial direction portion, and the rack tooth forming portion is induction hardened to have a tooth portion hardening layer on the rack tooth. Steering rack shaft characterized by.
【請求項8】 軸本体のラック歯形成部位の少なくとも
一部の軸方向箇所は調質され、該少なくとも一部のラッ
ク歯形成部位とその直径方向の背面部とを硬度が異なる
ように熱処理され、前記ラック歯形成部位に高周波焼入
されてラック歯に歯部焼入層を有してなることを特徴と
したステアリングラック軸。
8. A rack tooth forming portion of a shaft main body is tempered in at least a part thereof in an axial direction, and at least a part of the rack tooth forming portion and a diametrical back surface thereof are heat treated so as to have different hardness. The steering rack shaft is characterized in that the rack tooth is formed by induction hardening and the rack tooth has a tooth portion hardening layer.
【請求項9】 軸本体のラック歯形成部位の少なくとも
一部の軸方向箇所は焼入,焼戻され、そのラック歯形成
部位のみが調質され、該調質した少なくとも一部のラッ
ク歯形成部位とその直径方向の背面部とを硬度が異なる
ように熱処理され、前記ラック歯形成部位に高周波焼入
されてラック歯に歯部焼入層を有してなることを特徴と
したステアリングラック軸。
9. A rack tooth forming portion of a shaft main body is hardened and tempered in at least a part in an axial direction, only the rack tooth forming portion is tempered, and the tempered at least part of rack tooth formation is formed. A steering rack shaft characterized in that a portion and a diametral back surface thereof are heat-treated so as to have different hardness, and the rack tooth forming portion is induction hardened to have a tooth portion hardened layer on the rack tooth. .
【請求項10】 軸本体のラック歯形成部位以外の軸方
向の一部の軸部は調質として熱処理されてなることを特
徴としたステアリングラック軸。
10. A steering rack shaft, characterized in that a part of the shaft portion other than the rack tooth forming portion of the shaft body in the axial direction is heat treated as a heat treatment.
JP5079102A 1993-03-14 1993-03-14 Steering rack shaft Expired - Fee Related JP2912521B2 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
JP5079102A JP2912521B2 (en) 1993-03-14 1993-03-14 Steering rack shaft
US08/208,330 US5473960A (en) 1993-03-14 1994-03-10 Steering rack shaft and method of manufacturing the same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP5079102A JP2912521B2 (en) 1993-03-14 1993-03-14 Steering rack shaft

Publications (2)

Publication Number Publication Date
JPH06264992A true JPH06264992A (en) 1994-09-20
JP2912521B2 JP2912521B2 (en) 1999-06-28

Family

ID=13680527

Family Applications (1)

Application Number Title Priority Date Filing Date
JP5079102A Expired - Fee Related JP2912521B2 (en) 1993-03-14 1993-03-14 Steering rack shaft

Country Status (1)

Country Link
JP (1) JP2912521B2 (en)

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6502473B1 (en) 1999-10-01 2003-01-07 Toyota Jidosha Kabushiki Kaisha Rack bar and manufacturing method thereof
EP1547904A1 (en) * 2003-11-27 2005-06-29 Koyo Seiko Co., Ltd. Rack and pinion steering apparatus and method of manufacturing rack shaft
JP2007076587A (en) * 2005-09-16 2007-03-29 Jtekt Corp Steering device
JP2007169684A (en) * 2005-12-20 2007-07-05 Iura Co Ltd Pre-treatment for improving axial thickening workability
JP2008240120A (en) * 2007-03-28 2008-10-09 High Frequency Heattreat Co Ltd Method for manufacturing hollow rack bar, and hollow rack bar
JP2011147958A (en) * 2010-01-20 2011-08-04 Nsk Ltd Method for manufacturing rack-and-pinion type steering apparatus
JP2011148403A (en) * 2010-01-21 2011-08-04 Nsk Ltd Method for manufacturing rack-and-pinion type steering device
JP2013035383A (en) * 2011-08-08 2013-02-21 Nsk Ltd Steering device
US8499660B2 (en) 2007-03-20 2013-08-06 Neturen Co., Ltd. Hollow rack and hollow rack manufacturing method
EP3718856A1 (en) 2019-04-02 2020-10-07 Jtekt Corporation Rack bar and steering apparatus
WO2023026903A1 (en) * 2021-08-23 2023-03-02 日本精工株式会社 Rack shaft, method for manufacturing same, and rack-and-pinion steering gear unit

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS55110730A (en) * 1979-02-20 1980-08-26 Miki Tokushu Yosetsu Kk Saw blade and its manufacture
JPS6026811A (en) * 1983-07-25 1985-02-09 三菱電機株式会社 Method of preventing slip-off of screw
JPS61139625A (en) * 1984-12-11 1986-06-26 Toyota Motor Corp Method and device for improving permanent deformation strength of toothed shaft member
JPS6237320A (en) * 1985-08-09 1987-02-18 Toyota Motor Corp Manufacture of machined parts

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS55110730A (en) * 1979-02-20 1980-08-26 Miki Tokushu Yosetsu Kk Saw blade and its manufacture
JPS6026811A (en) * 1983-07-25 1985-02-09 三菱電機株式会社 Method of preventing slip-off of screw
JPS61139625A (en) * 1984-12-11 1986-06-26 Toyota Motor Corp Method and device for improving permanent deformation strength of toothed shaft member
JPS6237320A (en) * 1985-08-09 1987-02-18 Toyota Motor Corp Manufacture of machined parts

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6502473B1 (en) 1999-10-01 2003-01-07 Toyota Jidosha Kabushiki Kaisha Rack bar and manufacturing method thereof
US7631428B2 (en) 2003-11-27 2009-12-15 Jtekt Corporation Rack and pinion steering apparatus and method of manufacturing rack shaft
EP1547904A1 (en) * 2003-11-27 2005-06-29 Koyo Seiko Co., Ltd. Rack and pinion steering apparatus and method of manufacturing rack shaft
JP2007076587A (en) * 2005-09-16 2007-03-29 Jtekt Corp Steering device
JP2007169684A (en) * 2005-12-20 2007-07-05 Iura Co Ltd Pre-treatment for improving axial thickening workability
US8499660B2 (en) 2007-03-20 2013-08-06 Neturen Co., Ltd. Hollow rack and hollow rack manufacturing method
US8595936B2 (en) 2007-03-20 2013-12-03 Neturen Co., Ltd. Hollow rack end diameter reducing method
JP2008240120A (en) * 2007-03-28 2008-10-09 High Frequency Heattreat Co Ltd Method for manufacturing hollow rack bar, and hollow rack bar
JP2011147958A (en) * 2010-01-20 2011-08-04 Nsk Ltd Method for manufacturing rack-and-pinion type steering apparatus
JP2011148403A (en) * 2010-01-21 2011-08-04 Nsk Ltd Method for manufacturing rack-and-pinion type steering device
JP2013035383A (en) * 2011-08-08 2013-02-21 Nsk Ltd Steering device
EP3718856A1 (en) 2019-04-02 2020-10-07 Jtekt Corporation Rack bar and steering apparatus
US11781633B2 (en) 2019-04-02 2023-10-10 Jtekt Corporation Rack bar and steering apparatus
WO2023026903A1 (en) * 2021-08-23 2023-03-02 日本精工株式会社 Rack shaft, method for manufacturing same, and rack-and-pinion steering gear unit

Also Published As

Publication number Publication date
JP2912521B2 (en) 1999-06-28

Similar Documents

Publication Publication Date Title
EP0092815B1 (en) A car stabilizer and a manufacturing method therefor
JPH06264992A (en) Steering rack shaft
US6059898A (en) Induction hardening of heat treated gear teeth
US6153030A (en) Method for the manufacture of hollow shafts
CN105593539B (en) Hollow drive shaft and the method for manufacturing hollow drive shaft
JP2003119518A (en) Ball screw shaft and manufacturing method therefor
JP2000015379A (en) Forging method of high carbon steel
JP3424035B2 (en) Outer ring of constant velocity ball joint
JP2001098326A (en) Bushing for crawler belt and its producing method
JPH06264147A (en) Manufacture of steering rack shaft
JPH10202435A (en) Manufacture of helical gear
JPS63203226A (en) Manufacture of high strength crank shaft
JPS60162726A (en) Method for surface-hardening toothed part of ring gear of flywheel
JP3351860B2 (en) Crawler track bushing and method of manufacturing the same
JPH01201423A (en) Manufacture of tough case-hardening steel parts
JPH1053811A (en) Manufacture of steel member
JPH0873929A (en) Machine element part and manufacture thereof
JP3264790B2 (en) Drawing part having irregular cross section and method of manufacturing the same
JP3994763B2 (en) Torsion bar manufacturing method and torsion bar
KR100259983B1 (en) Method for minimizing thermal deformation of metal
JPH05140726A (en) Manufacture of driving system machine parts having high fatigue strength
JP4526616B2 (en) Gear made of spheroidal graphite cast iron material and manufacturing method thereof
JP2005180571A (en) Crank shaft
JPH0551629A (en) Hardening method for surface
JP2018187658A (en) Straightener, straightening roll and method for manufacturing straightening roll

Legal Events

Date Code Title Description
R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

FPAY Renewal fee payment (prs date is renewal date of database)

Year of fee payment: 10

Free format text: PAYMENT UNTIL: 20090409

LAPS Cancellation because of no payment of annual fees