JPH06248055A - Epoxy resin, epoxy resin composition and its cured product - Google Patents

Epoxy resin, epoxy resin composition and its cured product

Info

Publication number
JPH06248055A
JPH06248055A JP6120693A JP6120693A JPH06248055A JP H06248055 A JPH06248055 A JP H06248055A JP 6120693 A JP6120693 A JP 6120693A JP 6120693 A JP6120693 A JP 6120693A JP H06248055 A JPH06248055 A JP H06248055A
Authority
JP
Japan
Prior art keywords
epoxy resin
softening point
weight ratio
less
formula
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP6120693A
Other languages
Japanese (ja)
Inventor
Yasumasa Akatsuka
泰昌 赤塚
Yoshiro Shimamura
芳郎 嶋村
Kenichi Kuboki
健一 窪木
Masahiro Hamaguchi
昌弘 浜口
Hiromi Morita
博美 森田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Kayaku Co Ltd
Original Assignee
Nippon Kayaku Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Kayaku Co Ltd filed Critical Nippon Kayaku Co Ltd
Priority to JP6120693A priority Critical patent/JPH06248055A/en
Publication of JPH06248055A publication Critical patent/JPH06248055A/en
Pending legal-status Critical Current

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  • Epoxy Resins (AREA)

Abstract

PURPOSE:To obtain the subject resin consisting of a specific epoxy resin, having prescribed physical properties, excellent in heat resistance, toughness and water resistance and useful for sealant, etc., of electric and electronic parts, etc. CONSTITUTION:This resin composition consists of an epoxy resin of the formula [(n) is integer exhibiting average value; R is H or Br; X is or glycidyl, with the proviso that 10-95% of X is glycidyl]. In this resin composition, (A) when R are all H, (i) the weight ratio of a binuclear body is 0-4% and softening point is 80-90 deg.C or (ii) the weight ratio of the binuclear body is 4-8% and the softening point is 70-80 deg.C or (iii) the weight ratio of the binuclear body is 8-12% and the softening point is 60-70 deg.C, and (B) when part of R is Br, bromine content to whole resin is 15-30wt.% and (IV) the weight ratio of the binuclear body is 0-9% and the softening point is 80-100 deg.C or (V) the weight ratio of binuclear body is 9-18% and the softening point is 60-80 deg.C.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は耐熱性、靭性及び耐水性
に優れる硬化物を与えるエポキシ樹脂およびエポキシ樹
脂組成物およびその硬化物に関するものであり、本発明
の樹脂及び樹脂組成物は成形材料,注型材料,積層材
料,複合材料,塗料,接着剤,レジストなどの広範囲の
用途に極めて有用である。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an epoxy resin and an epoxy resin composition which give a cured product excellent in heat resistance, toughness and water resistance, and a cured product thereof. The resin and the resin composition of the present invention are molding materials. , It is extremely useful for a wide range of applications such as casting materials, laminated materials, composite materials, paints, adhesives and resists.

【0002】[0002]

【従来の技術】エポキシ樹脂は種々の硬化剤で硬化させ
ることにより、一般的に機械的性質,耐水性,耐薬品
性,耐熱性,電気的性質などの優れた硬化物となり、接
着剤,塗料,積層板,成形材料,注型材料などの幅広い
分野に利用されている。従来、工業的に最も使用されて
いるエポキシ樹脂としてビスフェノ−ルAにエピクロル
ヒドリンを反応させて得られる液状および固形のビスフ
ェノ−ルA型エポキシ樹脂がある。その他液状のビスフ
ェノ−ルA型エポキシ樹脂にテトラブルムビスフェノ−
ルAを反応させて得られる難燃性固形エポキシ樹脂など
が汎用エポキシ樹脂として工業的に使用されている。
2. Description of the Related Art Epoxy resins, when cured with various curing agents, generally become cured products having excellent mechanical properties, water resistance, chemical resistance, heat resistance, and electrical properties, and are used as adhesives and paints. It is used in a wide range of fields such as laminates, molding materials, and casting materials. Conventionally, liquid and solid bisphenol A type epoxy resins obtained by reacting bisphenol A with epichlorohydrin have been used as the most industrially used epoxy resins. In addition to liquid bisphenol A type epoxy resin, Tetrabumu bisphenol
A flame-retardant solid epoxy resin obtained by reacting the resin A is industrially used as a general-purpose epoxy resin.

【0003】[0003]

【発明が解決しようとする課題】しかしながら、前記し
たような汎用エポキシ樹脂は分子量が大きくなるにつれ
て、それを使用して得られる硬化物の強靭性は増加する
ものの耐熱性は低下するという欠点がある。また、耐熱
性の低下を補うためにクレゾールノボラックエポキシ樹
脂などの多官能エポキシ樹脂を混合した場合に得られる
硬化物は耐熱性は高くなるものの、靭性は低下し吸水率
は高くなるという欠点がある。一方、最近の電子産業な
どの目ざましい発達に伴い、これらに使用される電気絶
縁材料などに要求される耐熱性、靭性及び耐水性は益々
厳しくなっており、これらの特性に優れたエポキシ樹脂
の出現が待ち望まれている。
However, the general-purpose epoxy resin as described above has the drawback that as the molecular weight increases, the toughness of the cured product obtained by using it increases, but the heat resistance decreases. . Further, although a cured product obtained by mixing a polyfunctional epoxy resin such as cresol novolac epoxy resin in order to compensate for the decrease in heat resistance has high heat resistance, it has a drawback that toughness decreases and water absorption increases. . On the other hand, with the recent remarkable development of the electronic industry and the like, the heat resistance, toughness and water resistance required for the electric insulating materials used for these have become more and more severe, and the emergence of epoxy resins excellent in these properties Is awaited.

【0004】[0004]

【課題を解決するための手段】本発明者らはこうした実
状に鑑み、耐熱性、靭性及び耐水性に優れる硬化物を与
えるエポキシ樹脂を求めて鋭意研究した結果、特定の構
造を有し、かつ特定の範囲の軟化点及び2核体含有量を
有するエポキシ樹脂が、その硬化物に対して優れた耐熱
性、靭性及び耐水性を付与するものであることを見い出
して本発明を完成させるに到った。
In view of these circumstances, the present inventors have earnestly studied for an epoxy resin which gives a cured product excellent in heat resistance, toughness and water resistance, and as a result, have a specific structure, and It was found that an epoxy resin having a softening point and a binuclear content in a specific range imparts excellent heat resistance, toughness and water resistance to the cured product, and thus the present invention has been completed. It was.

【0005】すなわち本発明は(1)式(1)That is, the present invention is based on the equation (1) (1)

【0006】[0006]

【化2】 [Chemical 2]

【0007】(式中nは平均値を示し正数を表す。個々
のRは水素原子あるいは臭素原子を表し、個々のRはお
互いに同一であっても異なっていてもよい。また個々の
Xは水素原子あるいはグリシジル基を表し、個々のXは
お互いに同一であっても異なっていてもよいが、Xの1
0%以上95%以下はグリシジル基である。)で表され
るエポキシ樹脂において、
(In the formula, n represents an average value and represents a positive number. Each R represents a hydrogen atom or a bromine atom, and each R may be the same or different from each other. Represents a hydrogen atom or a glycidyl group, and the individual X's may be the same or different from each other.
0% or more and 95% or less are glycidyl groups. ) In the epoxy resin represented by

【0008】(A)Rがすべて水素原子である場合、
(a)2核体の重量比が0%以上4%未満であり、かつ
軟化点が80℃以上90℃以下であるか、(b)2核体
の重量比が4%以上8%未満であり、かつ軟化点が70
℃以上80℃未満であるか、又は、(c)2核体の重量
比が8%以上12%未満であり、かつ軟化点が60℃以
上70℃未満であり、
(A) When all R's are hydrogen atoms,
(A) the weight ratio of the binuclear body is 0% or more and less than 4% and the softening point is 80 ° C. or higher and 90 ° C. or lower, or (b) the weight ratio of the binuclear body is 4% or more and less than 8%. Yes, and softening point is 70
C or higher and lower than 80 ° C., or (c) the weight ratio of the binuclear body is 8% or higher and lower than 12%, and the softening point is 60 ° C. or higher and lower than 70 ° C.,

【0009】(B)Rの少なくとも一部が臭素原子であ
る場合は、樹脂全体に対する臭素含有量は15〜30重
量%であって、(d)2核体の重量比が0%以上9%未
満であり、かつ軟化点が80℃以上100℃以下である
か、又は、(e)2核体の重量比が9%以上18%未満
であり、かつ軟化点が60℃以上80℃未満であること
を特徴とするエポキシ樹脂
(B) When at least a part of R is a bromine atom, the bromine content is 15 to 30% by weight based on the whole resin, and the weight ratio of the (d) binuclear compound is 0% or more and 9% or more. And the softening point is 80 ° C. or higher and 100 ° C. or lower, or (e) the weight ratio of the binuclear body is 9% or higher and lower than 18%, and the softening point is 60 ° C. or higher and lower than 80 ° C. Epoxy resin characterized by

【0010】(2)エポキシ樹脂及び硬化剤、更に必要
により硬化促進剤から構成されるエポキシ樹脂組成物に
おいて、該エポキシ樹脂成分として上記(1)項のエポ
キシ樹脂を含有することを特徴とするエポキシ樹脂組成
物、(3)積層板用の、上記(2)項記載のエポキシ樹
脂組成物、(4)上記(2)または(3)項記載のエポ
キシ樹脂組成物の硬化物、に関するものである。
(2) An epoxy resin composition comprising an epoxy resin, a curing agent, and optionally a curing accelerator, which contains the epoxy resin of the above item (1) as the epoxy resin component. The present invention relates to a resin composition, (3) an epoxy resin composition according to the above item (2) for a laminated board, (4) a cured product of the epoxy resin composition according to the above (2) or (3). .

【0011】本発明によれば、耐熱性、靭性及び耐水性
に優れた硬化物を得ることが出来る。本発明のエポキシ
樹脂において、式(1)のnの好ましい値は0.5〜8
であり、特に好ましい値は1〜6である。又、Xの20
%〜95%がグリシジル基であることが好ましく、特に
30〜95%がグリシジル基であることが好ましい。
According to the present invention, a cured product having excellent heat resistance, toughness and water resistance can be obtained. In the epoxy resin of the present invention, the preferable value of n in the formula (1) is 0.5 to 8
And a particularly preferred value is 1 to 6. Also, 20 of X
% To 95% are preferably glycidyl groups, and particularly preferably 30 to 95% are glycidyl groups.

【0012】本発明において、2核体の重量比とは、エ
ポキシ樹脂中に存在する「1分子中にベンゼン環を2個
有する化合物」のエポキシ樹脂中に含まれる重量%を言
う。本発明のエポキシ樹脂は例えば式(2)
In the present invention, the weight ratio of the binuclear body means the weight% of the "compound having two benzene rings in one molecule" present in the epoxy resin, which is present in the epoxy resin. The epoxy resin of the present invention has, for example, the formula (2)

【0013】[0013]

【化3】 [Chemical 3]

【0014】(式中、n,及びRは前記と同じ意味を表
す。)で表される化合物のアルコ−ル性水酸基をエピハ
ロヒドリンと反応させることにより得ることが出来る。
It can be obtained by reacting the alcoholic hydroxyl group of the compound represented by the formula (wherein n and R have the same meanings as described above) with epihalohydrin.

【0015】より詳細には式(2)で表される化合物の
アルコール性水酸基とエピハロヒドリンとの反応をジメ
チルスルホキシドまたは4級アンモニウム塩または1,
3−ジメチル−2−イミダゾリジノンとアルカリ金属水
酸化物の共存下に行い、アルカリ金属水酸化物の使用量
及び反応温度を調節することにより本発明のエポキシ樹
脂を得ることができる。
More specifically, the reaction of the alcoholic hydroxyl group of the compound represented by the formula (2) with epihalohydrin is carried out by using dimethyl sulfoxide or a quaternary ammonium salt or 1,
The epoxy resin of the present invention can be obtained by performing the reaction in the presence of 3-dimethyl-2-imidazolidinone and an alkali metal hydroxide and adjusting the amount of the alkali metal hydroxide used and the reaction temperature.

【0016】本発明者らの検討によれば式(2)の化合
物のアルコ−ル性水酸基は一般のアルコ−ル類より反応
性に富んでおり、例えばジメチルスルホキシドまたは4
級アンモニウム塩または1,3−ジメチル−2−イミダ
ゾリジノンとアルカリ金属水酸化物を共存させることに
より、驚くべきことに、アルコ−ル性水酸基とエピハロ
ヒドリンとの反応を選択的に行え、さらにアルカリ金属
水酸化物の量及び反応温度を調節することにより式
(2)で表される化合物のアルコ−ル性水酸基を所望の
割合にエポキシ化(グリシジル化)でき、また得られる
エポキシ樹脂において特定の範囲の軟化点及び2核体含
有量を有するものがその硬化物に対して優れた特性を付
与する。
According to the studies by the present inventors, the alcoholic hydroxyl group of the compound of the formula (2) is more reactive than general alcohols, for example, dimethyl sulfoxide or 4
Surprisingly, the coexistence of a primary ammonium salt or 1,3-dimethyl-2-imidazolidinone and an alkali metal hydroxide surprisingly allows selective reaction between an alcoholic hydroxyl group and epihalohydrin, and further By controlling the amount of the metal hydroxide and the reaction temperature, the alcoholic hydroxyl group of the compound represented by the formula (2) can be epoxidized (glycidyl) to a desired ratio, and the epoxy resin to be obtained has a specific content. Those having a softening point and a binuclear content in the range give excellent properties to the cured product.

【0017】式(2)で表される化合物のアルコ−ル性
水酸基とエピハロヒドリンとの反応は、ジメチルスルホ
キシドまたは4級アンモニウム塩または1,3−ジメチ
ル−2−イミダゾリジノンとアルカリ金属水酸化物の共
存下、アルカリ金属水酸化物の使用量及び反応温度を調
節することにより行うことができる。その際、溶剤とし
てアルコ−ル類,芳香族炭化水素類,ケトン類,環状及
びエ−テル化合物等を併用しても構わない。またジメチ
ルスルホキシド,4級アンモニウム塩,1,3−ジメチ
ル−2−イミダゾリジノンは単独で用いても良いが併用
しても構わない。
The reaction between the alcoholic hydroxyl group of the compound represented by the formula (2) and epihalohydrin is carried out by dimethyl sulfoxide or a quaternary ammonium salt or 1,3-dimethyl-2-imidazolidinone and an alkali metal hydroxide. It can be carried out by adjusting the amount of alkali metal hydroxide used and the reaction temperature in the coexistence of. At that time, alcohols, aromatic hydrocarbons, ketones, cyclic compounds and ether compounds may be used in combination as the solvent. Dimethyl sulfoxide, quaternary ammonium salt, and 1,3-dimethyl-2-imidazolidinone may be used alone or in combination.

【0018】ジメチルスルホキシドあるいは1,3−ジ
メチル−2−イミダゾリジノンの使用量は式(2)で表
される化合物に対して5重量%〜300重量%が好まし
い。式(2)で表される化合物に対して5重量%未満で
あると式(2)で表される化合物の水酸基とエピハロヒ
ドリンとの反応が遅くなる為長時間の反応が必要となり
好ましくない。式(2)で表される化合物に対して30
0重量%を超えると増量した効果はほとんどなくなる一
方容積効率も悪くなり好ましくない。
The amount of dimethyl sulfoxide or 1,3-dimethyl-2-imidazolidinone used is preferably 5% by weight to 300% by weight based on the compound represented by the formula (2). If the amount is less than 5% by weight based on the compound represented by the formula (2), the reaction between the hydroxyl group of the compound represented by the formula (2) and epihalohydrin is delayed, which requires a long reaction time, which is not preferable. 30 with respect to the compound represented by the formula (2)
If it exceeds 0% by weight, the effect of increasing the amount is almost eliminated and the volume efficiency is deteriorated, which is not preferable.

【0019】4級アンモニウム塩としてはテトラメチル
アンモニウムクロライド,テトラメチルアンモニウムブ
ロマイド,トリメチルベンジルアンモニウムクロライド
等が挙げられ、その使用量は式(2)で表される化合物
のエポキシ化させたい水酸基1当量に対して0.3〜5
0gが好ましい。エポキシ化させたい水酸基1当量に対
して0.3g未満であると式(2)で表される化合物の
水酸基とエピハロヒドリンとの反応が遅くなり長時間の
反応が必要となり好ましくなく、また50gを超えると
増量した効果はほとんどなくなる一方コストが高くなり
好ましくない。
Examples of the quaternary ammonium salt include tetramethylammonium chloride, tetramethylammonium bromide, trimethylbenzylammonium chloride and the like. The amount of the quaternary ammonium salt used is 1 equivalent of the hydroxyl group to be epoxidized in the compound represented by the formula (2). 0.3 to 5
0 g is preferred. If the amount of the hydroxyl group to be epoxidized is less than 0.3 g per 1 equivalent, the reaction between the hydroxyl group of the compound represented by the formula (2) and epihalohydrin is delayed, which requires a long reaction time, which is not preferable, and exceeds 50 g. If the amount is increased, the effect is almost eliminated, but the cost is increased, which is not preferable.

【0020】エピハロヒドリンとしてはエピクロルヒド
リン、エピブロモヒドリン等が挙げられる。エピハロヒ
ドリンの使用量は式(2)で表される化合物のエポキシ
化させたい水酸基1当量に対して当量以上であれば良
い。しかしながらエポキシ化させたい水酸基1当量に対
して20倍当量を超えると増量した効果はほとんどなく
なる一方容積効率も悪くなり好ましくない。
Examples of epihalohydrin include epichlorohydrin and epibromohydrin. The amount of epihalohydrin used may be equivalent to or more than 1 equivalent of the hydroxyl group to be epoxidized in the compound represented by the formula (2). However, if it exceeds 20 equivalents with respect to 1 equivalent of the hydroxyl group to be epoxidized, the effect of increasing the amount is almost lost and the volume efficiency is deteriorated, which is not preferable.

【0021】アルカリ金属水酸化物としては、苛性ソ−
ダ,苛性カリ,水酸化リチウム,水酸化カルシウムなど
が使用できるが苛性ソ−ダが好ましい。アルカリ金属水
酸化物は式(2)で表される化合物のエポキシ化させた
い水酸基1当量に対して1〜2.0倍当量使用すれば良
い。アルカリ金属水酸化物は固形でも水溶液でも構わな
い。また水溶液を使用する場合は反応中、反応系内の水
は常圧下、又は減圧下において反応系外に留去しながら
反応を行うこともできる。
Alkali metal hydroxides include caustic soda.
Although caustic soda, caustic potash, lithium hydroxide, calcium hydroxide and the like can be used, caustic soda is preferred. The alkali metal hydroxide may be used in an amount of 1 to 2.0 times equivalent to 1 equivalent of the hydroxyl group to be epoxidized in the compound represented by the formula (2). The alkali metal hydroxide may be solid or aqueous solution. When an aqueous solution is used, the reaction can be carried out during the reaction while distilling the water in the reaction system out of the reaction system under normal pressure or reduced pressure.

【0022】反応温度は20〜100℃が好ましく、特
に30〜60℃が好ましい。反応温度が20℃未満であ
ると反応が遅くなり長時間の反応が必要となる。反応温
度が100℃を超えると副反応が多く起こり好ましくな
い。
The reaction temperature is preferably 20 to 100 ° C, particularly preferably 30 to 60 ° C. If the reaction temperature is lower than 20 ° C, the reaction becomes slow and a long-time reaction is required. When the reaction temperature exceeds 100 ° C., many side reactions occur, which is not preferable.

【0023】本発明のエポキシ樹脂は単独でまたは他の
エポキシ樹脂との併用で通常のエポキシ樹脂の場合と同
様硬化剤、さらに必要により硬化促進剤等を添加するこ
とにより硬化させることができる。本発明のエポキシ樹
脂組成物において、硬化剤としてはアミン系化合物,酸
無水物系化合物,アミド系化合物,フェノ−ル系化合物
などが使用できる。具体例としては、ジアミノジフェニ
ルメタン,ジエチレントリアミン,トリエチレンテトラ
ミン,ジアミノジフェニルスルホン,イソホロンジアミ
ン,ジシアンジアミド,リノレン酸の2量体とエチレン
ジアミンとより合成されるポリアミド樹脂,無水フタル
酸,無水トリメリット酸,無水ピロメリット酸,無水マ
レイン酸,テトラヒドロ無水フタル酸,メチルテトラヒ
ドロ無水フタル酸,無水メチルナジック酸,ヘキサヒド
ロ無水フタル酸,メチルヘキサヒドロ無水フタル酸,フ
ェノ−ルノボラック,及びこれらの変性物,イミダゾ−
ル,BF3 −アミン錯体,グアニジン誘導体などが挙げ
られる。これらの硬化剤はそれぞれ単独で用いてもよい
し、2種以上組み合わせて用いてもよい。
The epoxy resin of the present invention can be cured alone or in combination with other epoxy resins by adding a curing agent as in the case of a normal epoxy resin and, if necessary, a curing accelerator and the like. In the epoxy resin composition of the present invention, amine compounds, acid anhydride compounds, amide compounds, phenol compounds and the like can be used as the curing agent. Specific examples include diaminodiphenylmethane, diethylenetriamine, triethylenetetramine, diaminodiphenylsulfone, isophoronediamine, dicyandiamide, a polyamide resin synthesized from a dimer of linolenic acid and ethylenediamine, phthalic anhydride, trimellitic anhydride, pyromyl anhydride. Mellitic acid, maleic anhydride, tetrahydrophthalic anhydride, methyltetrahydrophthalic anhydride, methylnadic acid anhydride, hexahydrophthalic anhydride, methylhexahydrophthalic anhydride, phenol novolac, and modified products thereof, imidazo-
And BF3 -amine complex, guanidine derivative and the like. These curing agents may be used alone or in combination of two or more.

【0024】これらの硬化剤の使用量は、エポキシ樹脂
のエポキシ基1当量に対して0.7〜1.2当量が好ま
しい。エポキシ基1当量に対して、0.7当量に満たな
い場合、あるいは1.2当量を超える場合、いずれも硬
化が不完全となり良好な硬化物性は得られない恐れがあ
る。
The amount of these curing agents used is preferably 0.7 to 1.2 equivalents based on 1 equivalent of the epoxy groups of the epoxy resin. If the amount is less than 0.7 equivalent or more than 1.2 equivalent to 1 equivalent of epoxy group, curing may be incomplete and good cured physical properties may not be obtained.

【0025】また上記硬化剤を用いる際に硬化促進剤を
併用しても差し支えない。硬化促進剤としては例えばイ
ミダゾ−ル類,第3級アミン類,フェノ−ル類,金属化
合物等が挙げられる。さらに、必要に応じて無機または
有機の充填剤等の種々の配合剤を添加することができ
る。硬化促進剤の使用量はエポキシ樹脂100重量部に
対して0.1〜5.0重量部が好ましい。
When using the above-mentioned curing agent, a curing accelerator may be used in combination. Examples of the curing accelerator include imidazoles, tertiary amines, phenols, metal compounds and the like. Furthermore, various compounding agents such as inorganic or organic fillers can be added as required. The amount of the curing accelerator used is preferably 0.1 to 5.0 parts by weight with respect to 100 parts by weight of the epoxy resin.

【0026】本発明のエポキシ樹脂組成物は、各成分を
均一に混合することにより得られる。本発明のエポキシ
樹脂、硬化剤更に必要により硬化促進剤の配合された本
発明のエポキシ樹脂組成物は従来知られている方法と同
様の方法で容易に硬化物とすることができる。例えば本
発明のエポキシ樹脂と硬化剤,充填剤及びその他の添加
剤とを必要に応じて押出機,ニ−ダ,ロ−ル等を用いて
均一になるまで充分に混合してエポキシ樹脂組成物を
得、そのエポキシ樹脂組成物を溶融後注型あるいはトラ
ンスファ−成形機などを用いて成形し、さらに80〜2
00℃に加熱することにより硬化物を得ることができ
る。また本発明の樹脂組成物を溶剤に溶解させ、ガラス
繊維,カ−ボン繊維,ポリエステル繊維,ポリアミド繊
維,アルミナ繊維,紙などの基材に含浸させ加熱乾燥し
て得たプリプレグを熱プレス成形して硬化物を得ること
などもできる。本発明によれば、耐熱性、靭性及び耐水
性に優れた硬化物が得られ、従って、本発明のエポキシ
樹脂組成物は、積層板用、封止材用、接着剤、複合材、
塗料等種々の用途に使用できる。
The epoxy resin composition of the present invention is obtained by uniformly mixing the components. The epoxy resin composition of the present invention containing the epoxy resin of the present invention, a curing agent, and optionally a curing accelerator can be easily made into a cured product by the same method as a conventionally known method. For example, the epoxy resin composition of the present invention and a curing agent, a filler, and other additives are sufficiently mixed with an extruder, a kneader, a roll, etc., if necessary, until a uniform mixture is obtained. After melting, the epoxy resin composition is melted and then molded using a casting or transfer molding machine, and further 80 to 2
A cured product can be obtained by heating to 00 ° C. Further, the resin composition of the present invention is dissolved in a solvent and impregnated into a base material such as glass fiber, carbon fiber, polyester fiber, polyamide fiber, alumina fiber, paper and the like, and heat-dried to form a prepreg by hot press molding. It is also possible to obtain a cured product. According to the present invention, a cured product excellent in heat resistance, toughness and water resistance is obtained, and therefore, the epoxy resin composition of the present invention is used for a laminate, a sealing material, an adhesive, a composite material,
It can be used for various purposes such as paints.

【0027】[0027]

【実施例】次に本発明を実施例、比較例により具体的に
説明するが、以下において部は特に断わりのない限りす
べて重量部であるものとする。尚、2核体含有量は標準
的ゲル浸透クロマトグラフィー(GPC)を、また軟化
点はメトラーのモデルFP−80軟化点測定装置を使用
して測定した。ガラス転移点、破壊エネルギー及び吸水
率はJIS K−6911に準拠して測定した。
EXAMPLES The present invention will now be described in detail with reference to Examples and Comparative Examples. In the following, all parts are parts by weight unless otherwise specified. The binuclear body content was measured by standard gel permeation chromatography (GPC), and the softening point was measured using a METTLER model FP-80 softening point measuring device. The glass transition point, breaking energy and water absorption were measured according to JIS K-6911.

【0028】実施例1〜2,比較例1 式(2)で表される化合物としてRがすべて水素原子で
あるビスフェノ−ルA型エポキシ樹脂(31)(n=
5.1、エポキシ当量890g/eq、軟化点103.
1℃)351部(アルコ−ル性水酸基1.0当量)をエ
ピクロルヒドリン1295部に溶解させた後、撹拌下4
0℃でテトラメチルアンモニウムクロライド5部を添加
し、98.5%NaOH40.6部を100分かけて添
加した。更に3時間反応を行った後水650部を加えて
水洗を行った。油水分離後、油層よりエピクロルヒドリ
ンを減圧下に蒸留回収し、エポキシ当量384g/eq
のエポキシ樹脂(1)345部を得た。得られたエポキ
シ樹脂は式(1)において全てのRは水素原子であり、
n=5.1であり、エポキシ当量から計算するとXのう
ち61%がグリシジル基であり、その他は水素原子であ
り、2核体含有量は3.1%、軟化点は88.0℃であ
った。
Examples 1-2 and Comparative Example 1 As the compound represented by the formula (2), a bisphenol A type epoxy resin (31) (n =) in which all R are hydrogen atoms.
5.1, epoxy equivalent 890 g / eq, softening point 103.
(1 ° C.) 351 parts (1.0 equivalent of alcoholic hydroxyl group) were dissolved in 1295 parts of epichlorohydrin, and then stirred under stirring 4
5 parts of tetramethylammonium chloride was added at 0 ° C., and 40.6 parts of 98.5% NaOH was added over 100 minutes. After the reaction was further performed for 3 hours, 650 parts of water was added to wash with water. After separation of oil and water, epichlorohydrin was distilled and recovered from the oil layer under reduced pressure to obtain an epoxy equivalent of 384 g / eq.
345 parts of Epoxy resin (1) was obtained. In the obtained epoxy resin, all R in the formula (1) are hydrogen atoms,
n = 5.1, calculated from the epoxy equivalent, 61% of X is a glycidyl group, the other is a hydrogen atom, the binuclear content is 3.1%, the softening point is 88.0 ° C. there were.

【0029】また同様の方法で98.5%NaOHの使
用量を60.9部にしてエポキシ当量314g/eqの
エポキシ樹脂(2)348部を得た。得られたエポキシ
樹脂は式(1)において全てのRは水素原子であり、n
=5.1であり、エポキシ当量から計算するとXのうち
88%がグリシジル基であり、その他は水素原子であ
り、2核体含有量は3.0%、軟化点は81.5℃であ
った。
In the same manner, the amount of 98.5% NaOH used was adjusted to 60.9 parts to obtain 348 parts of epoxy resin (2) having an epoxy equivalent of 314 g / eq. In the obtained epoxy resin, all R in the formula (1) are hydrogen atoms, and n
= 5.1, 88% of X is a glycidyl group calculated from the epoxy equivalent, the others are hydrogen atoms, the binuclear content is 3.0%, and the softening point is 81.5 ° C. It was

【0030】また得られたエポキシ樹脂(1)〜
(2)、比較としてエポキシ樹脂(31)、硬化剤とし
てフェノールノボラック、硬化促進剤としてトリフェニ
ルホスフィン(TPP)を用い、表1に示す組成で配合
して、70℃で15分ロールで混練し、150℃、18
0秒でトランスファー成形して、その後160℃で2時
間、更に180℃で8時間硬化せしめて試験片を作成
し、ガラス転移点、破壊エネルギー及び吸水率を測定し
た。結果を表1に示す。なお、表中、配合物の欄の数値
は重量部を示す。
The obtained epoxy resins (1) to
(2) Using epoxy resin (31) as a comparison, phenol novolac as a curing agent, and triphenylphosphine (TPP) as a curing accelerator, blended in the composition shown in Table 1, and kneaded with a roll at 70 ° C. for 15 minutes. , 150 ° C, 18
Transfer molding was performed for 0 seconds, and thereafter, the test piece was prepared by curing at 160 ° C. for 2 hours and then at 180 ° C. for 8 hours, and the glass transition point, breaking energy and water absorption were measured. The results are shown in Table 1. In addition, in the table, the numerical value in the column of formulation indicates part by weight.

【0031】[0031]

【表1】 表1 実 施 例 比較例 1 2 1 エポキシ樹脂(1) 100 エポキシ樹脂(2) 100 エポキシ樹脂(31) 100 エポキシ当量(g/eq) 384 314 890 エポキシ化率(%) 61 88 0 2核体含有量(%) 3.1 3.0 3.4 軟化点(℃) 88.0 81.5 103.1 フェノールノボラック 28 34 12 TPP 1 1 1 ガラス転移点(℃) 121 133 96 破壊エネルギー(25℃,Kg/mm) 141 139 119 吸水率(%) 1.51 1.36 2.21 [Table 1] Table 1 Actual Examples Comparative Examples 1 2 1 Epoxy resin (1) 100 Epoxy resin (2) 100 Epoxy resin (31) 100 Epoxy equivalent (g / eq) 384 314 890 Epoxidation rate (%) 61 88 0 2 Nucleus content (%) 3.1 3.0 3.4 Softening point (℃) 88.0 81.5 103.1 Phenol novolac 28 34 12 TPP 1 1 1 Glass transition point (℃) 121 133 96 Fracture energy (25 ℃, Kg / mm) 141 139 119 Water absorption rate (%) 1.51 1.36 2.21

【0032】実施例3〜4,比較例2 式(2)で表される化合物としてRがすべて水素原子で
あるビスフェノ−ルA型エポキシ樹脂(32)(n=
3.2、エポキシ当量629g/eq、軟化点84.7
℃)389部(アルコ−ル性水酸基1.0当量)を使用
して、98.5%NaOHの添加量を33.8部にした
以外は実施例1と同様にして、エポキシ当量376g/
eqのエポキシ樹脂(3)383部を得た。得られたエ
ポキシ樹脂は式(1)において全てのRは水素原子であ
り、n=3.2であり、エポキシ当量から計算するとX
のうち49%がグリシジル基であり、その他は水素原子
であり、2核体含有量は6.1%、軟化点は77.8℃
であった。
Examples 3 to 4 and Comparative Example 2 As the compound represented by the formula (2), a bisphenol A type epoxy resin (32) in which all R are hydrogen atoms (n =
3.2, epoxy equivalent 629 g / eq, softening point 84.7
Epoxy equivalent of 376 g / in the same manner as in Example 1 except that the amount of 98.5% NaOH added was 33.8 parts using 389 parts (1.0 equivalent of alcoholic hydroxyl group).
383 parts of an epoxy resin (3) of eq was obtained. In the obtained epoxy resin, all R's in formula (1) are hydrogen atoms, n = 3.2, and X is calculated from the epoxy equivalent.
Of which 49% is a glycidyl group, the others are hydrogen atoms, the binuclear content is 6.1%, and the softening point is 77.8 ° C.
Met.

【0033】また同様の方法で98.5%NaOHの使
用量を54.1部にしてエポキシ当量306g/eqの
エポキシ樹脂(4)386部を得た。得られたエポキシ
樹脂は式(1)において全てのRは水素原子であり、n
=3.2であり、エポキシ当量から計算するとXのうち
80%がグリシジル基であり、その他は水素原子であ
り、2核体含有量は6.0%、軟化点は71.3℃であ
った。
In the same manner, the amount of 98.5% NaOH used was changed to 54.1 parts to obtain 386 parts of epoxy resin (4) having an epoxy equivalent of 306 g / eq. In the obtained epoxy resin, all R in the formula (1) are hydrogen atoms, and n
= 3.2, calculated from the epoxy equivalent, 80% of X is a glycidyl group, the others are hydrogen atoms, the binuclear content is 6.0%, and the softening point is 71.3 ° C. It was

【0034】また得られたエポキシ樹脂(3)〜
(4)、比較としてエポキシ樹脂(32)、硬化剤とし
てフェノールノボラック、硬化促進剤としてトリフェニ
ルホスフィン(TPP)を用い、表2に示す組成で配合
して、70℃で15分ロールで混練し、150℃、18
0秒でトランスファー成形して、その後160℃で2時
間、更に180℃で8時間硬化せしめて試験片を作成
し、ガラス転移点、破壊エネルギー及び吸水率を測定し
た。結果を表2に示す。なお、表中、配合物の欄の数値
は重量部を示す。
The obtained epoxy resins (3) to
(4) Using epoxy resin (32) as a comparison, phenol novolac as a curing agent, and triphenylphosphine (TPP) as a curing accelerator, blended in the composition shown in Table 2 and kneading with a roll at 70 ° C. for 15 minutes. , 150 ° C, 18
Transfer molding was performed for 0 seconds, and thereafter, the test piece was prepared by curing at 160 ° C. for 2 hours and then at 180 ° C. for 8 hours, and the glass transition point, breaking energy and water absorption were measured. The results are shown in Table 2. In addition, in the table, the numerical value in the column of formulation indicates part by weight.

【0035】[0035]

【表2】 表2 実 施 例 比較例 3 4 2 エポキシ樹脂(3) 100 エポキシ樹脂(4) 100 エポキシ樹脂(32) 100 エポキシ当量(g/eq) 376 306 629 エポキシ化率(%) 49 80 0 2核体含有量(%) 6.1 6.0 6.4 軟化点(℃) 77.8 71.3 84.7 フェノールノボラック 28 35 17 TPP 1 1 1 ガラス転移点(℃) 141 150 102 破壊エネルギー(25℃,Kg/mm) 110 105 101 吸水率(%) 1.31 1.26 2.20 [Table 2] Table 2 Actual Examples Comparative Examples 3 4 2 Epoxy resin (3) 100 Epoxy resin (4) 100 Epoxy resin (32) 100 Epoxy equivalent (g / eq) 376 306 629 Epoxidation rate (%) 49 80 0 2 Nucleus content (%) 6.1 6.0 6.4 Softening point (℃) 77.8 71.3 84.7 Phenol novolac 28 35 17 TPP 1 1 1 Glass transition point (℃) 141 150 102 Fracture energy (25 ℃, Kg / mm) 110 105 101 Water absorption rate (%) 1.31 1.26 2.20

【0036】実施例5〜6,比較例3 式(2)で表される化合物としてRがすべて水素原子で
あるビスフェノ−ルA型エポキシ樹脂(33)(n=
2.2、エポキシ当量479g/eq、軟化点71.4
℃)439部(アルコ−ル性水酸基1.0当量)を使用
して、98.5%NaOHの添加量を37.2部にした
以外は実施例1と同様にして、エポキシ当量320g/
eqのエポキシ樹脂(5)430部を得た。得られたエ
ポキシ樹脂は式(1)において全てのRは水素原子であ
り、n=2.2であり、エポキシ当量から計算するとX
のうち55%がグリシジル基であり、その他は水素原子
であり、2核体含有量は9.8%、軟化点は65.5℃
であった。
Examples 5 to 6 and Comparative Example 3 As the compound represented by the formula (2), a bisphenol A type epoxy resin (33) in which all R are hydrogen atoms (n =
2.2, epoxy equivalent 479 g / eq, softening point 71.4
C.) 439 parts (1.0 equivalent of alcoholic hydroxyl group) was used, and the epoxy equivalent was 320 g / in the same manner as in Example 1 except that the addition amount of 98.5% NaOH was changed to 37.2 parts.
430 parts of epoxy resin (5) of eq was obtained. In the obtained epoxy resin, all R in the formula (1) are hydrogen atoms, n = 2.2, and X is calculated from the epoxy equivalent.
Of these, 55% is a glycidyl group, the others are hydrogen atoms, the binuclear content is 9.8%, and the softening point is 65.5 ° C.
Met.

【0037】また同様の方法で98.5%NaOHの使
用量を50.8部にしてエポキシ当量286g/eqの
エポキシ樹脂(6)441部を得た。得られたエポキシ
樹脂は式(1)において全てのRは水素原子であり、n
=2.2であり、エポキシ当量から計算するとXのうち
77%がグリシジル基であり、その他は水素原子であ
り、2核体含有量は9.6%、軟化点64.1は℃であ
った。
In the same manner, the amount of 98.5% NaOH used was changed to 50.8 parts to obtain 441 parts of an epoxy resin (6) having an epoxy equivalent of 286 g / eq. In the obtained epoxy resin, all R in the formula (1) are hydrogen atoms, and n
= 2.2, calculated from the epoxy equivalent, 77% of X is a glycidyl group, the others are hydrogen atoms, the binuclear content is 9.6%, and the softening point 64.1 is ° C. It was

【0038】また得られたエポキシ樹脂(5)〜
(6)、比較としてエポキシ樹脂(33)、硬化剤とし
てカヤハードMCD(日本化薬(株)製、メチルエンド
メチレンテトラヒドロフタル酸無水物)、硬化促進剤と
して2E4MZ(2−エチル−4−メチルイミダゾー
ル)を用い、表3に示す組成で配合して、混合し注型し
た後160℃で2時間、更に180℃で8時間硬化せし
めて試験片を作成し、ガラス転移点、破壊エネルギー及
び吸水率を測定した。結果を表3に示す。なお、表中の
配合物の欄の数値は重量部を示す。
The obtained epoxy resin (5)-
(6), epoxy resin (33) for comparison, Kayahard MCD (manufactured by Nippon Kayaku Co., Ltd., methyl endomethylene tetrahydrophthalic anhydride) as a curing agent, 2E4MZ (2-ethyl-4-methylimidazole) as a curing accelerator ) Was mixed with the composition shown in Table 3, mixed and cast, and then cured at 160 ° C. for 2 hours and further at 180 ° C. for 8 hours to prepare a test piece, and the glass transition point, breaking energy and water absorption rate Was measured. The results are shown in Table 3. In addition, the numerical value in the column of the compound in the table shows a part by weight.

【0039】[0039]

【表3】 表3 実 施 例 比較例 5 6 3 エポキシ樹脂(5) 100 エポキシ樹脂(6) 100 エポキシ樹脂(33) 100 エポキシ当量(g/eq) 320 286 479 エポキシ化率(%) 55 77 0 2核体含有量(%) 9.8 9.6 10.3 軟化点(℃) 65.5 64.1 71.4 カヤハードMCD 50 56 33 2E4MZ 1 1 1 ガラス転移点(℃) 161 187 112 破壊エネルギー(25℃,Kg/mm) 88 90 81 吸水率(%) 1.31 1.33 2.20[Table 3] Table 3 Actual Examples Comparative Examples 5 6 3 Epoxy resin (5) 100 Epoxy resin (6) 100 Epoxy resin (33) 100 Epoxy equivalent (g / eq) 320 286 479 Epoxidation rate (%) 55 77 0 2 Nucleus content (%) 9.8 9.6 10.3 Softening point (℃) 65.5 64.1 71.4 Kayahard MCD 50 56 33 2E4MZ 1 1 1 Glass transition point (℃) 161 187 112 Fracture energy (25 ℃, Kg / mm) 88 90 81 Water absorption rate (%) 1.31 1.33 2.20

【0040】実施例7〜8,比較例4 式(2)で表される化合物としてRの一部が臭素原子で
あり、樹脂全体に対する臭素含有量が26重量%である
臭素含有ビスフェノ−ルA型エポキシ樹脂(34)(n
=2.8、エポキシ当量760g/eq、軟化点106
℃)551部(アルコ−ル性水酸基1.0当量)を使用
して、98.5%NaOHの添加量を40.6部にした
以外は実施例1と同様にして、エポキシ当量447g/
eqのエポキシ樹脂(7)545部を得た。得られたエ
ポキシ樹脂は、式(1)においてRの一部が臭素原子で
他は水素原子であり、n=2.8であり、臭素含有量は
25重量%であり、エポキシ当量から計算するとXのう
ち58%がグリシジル基であり、その他は水素原子であ
り、2核体含有量は6.2%、軟化点は93.1℃であ
った。
Examples 7 to 8 and Comparative Example 4 As the compound represented by the formula (2), a part of R is a bromine atom, and the bromine content is 26% by weight based on the whole resin, and the bromine-containing bisphenol A is contained. Type epoxy resin (34) (n
= 2.8, epoxy equivalent 760 g / eq, softening point 106
C.) 551 parts (1.0 equivalent of alcoholic hydroxyl group) was used, and the epoxy equivalent was 447 g / in the same manner as in Example 1 except that the addition amount of 98.5% NaOH was changed to 40.6 parts.
545 parts of eq epoxy resin (7) were obtained. In the obtained epoxy resin, part of R in the formula (1) is a bromine atom and the other is a hydrogen atom, n = 2.8, the bromine content is 25% by weight, and when calculated from the epoxy equivalent, Of X, 58% was a glycidyl group, the others were hydrogen atoms, the binuclear content was 6.2%, and the softening point was 93.1 ° C.

【0041】また同様の方法で98.5%NaOHの使
用量を54.1部にしてエポキシ当量386g/eqの
エポキシ樹脂(8)553部を得た。得られたエポキシ
樹脂は、式(1)においてRの一部が臭素原子で他は水
素原子であり、n=2.8であり、臭素含有量は24重
量%であり、エポキシ当量から計算するとXのうち82
%がグリシジル基であり、その他は水素原子であり、2
核体含有量は6.0%、軟化点は86.2℃であった。
In the same manner, the amount of 98.5% NaOH used was changed to 54.1 parts to obtain 553 parts of an epoxy resin (8) having an epoxy equivalent of 386 g / eq. In the obtained epoxy resin, part of R in the formula (1) is a bromine atom and the other is a hydrogen atom, n = 2.8, the bromine content is 24% by weight, and when calculated from the epoxy equivalent, 82 out of X
% Is a glycidyl group, the others are hydrogen atoms, and 2
The nuclear content was 6.0% and the softening point was 86.2 ° C.

【0042】得られたエポキシ樹脂(7)〜(8)、比
較としてエポキシ樹脂(34)をメチルエチルケトンに
溶解して樹脂濃度80重量%の溶液を調製した。これら
のエポキシ樹脂溶液と、硬化剤としてジシアンジアミ
ド、硬化促進剤として2MZ(2−メチルイミダゾー
ル)、溶剤としてメチルセロソルブ、ジメチルホルムア
ミドを表4に示す組成で配合してワニス状のエポキシ樹
脂組成物を調整した。この組成物をガラスクロス(日東
紡績(株)製、WE−18K−BZ2)に含浸させ11
0℃で30分加熱してBステージ化されたプリプレグを
得、このプリプレグを9プライ重ね、170℃、40K
gf/cm2 、45分間の成形条件で厚さ1.5mmの
ガラスクロス積層板を作成し、JIS C−6481に
準拠してガラス転移点、耐ミーズリング性を測定した。
結果を表4に示す。なお、表中の配合物の欄の数値は重
量部を示す。
The obtained epoxy resins (7) to (8), and the epoxy resin (34) for comparison were dissolved in methyl ethyl ketone to prepare a solution having a resin concentration of 80% by weight. A varnish-like epoxy resin composition is prepared by mixing these epoxy resin solutions with dicyandiamide as a curing agent, 2MZ (2-methylimidazole) as a curing accelerator, methylcellosolve as a solvent, and dimethylformamide in the composition shown in Table 4. did. A glass cloth (WE-18K-BZ2, manufactured by Nitto Boseki Co., Ltd.) was impregnated with this composition 11
Heat at 0 ° C for 30 minutes to obtain a B-staged prepreg, stack 9 prepregs of this prepreg at 170 ° C, 40K
A glass cloth laminate having a thickness of 1.5 mm was prepared under the molding conditions of gf / cm2 and 45 minutes, and the glass transition point and measling resistance were measured according to JIS C-6481.
The results are shown in Table 4. In addition, the numerical value in the column of the compound in the table shows a part by weight.

【0043】[0043]

【表4】 表4 実 施 例 比較例 7 8 4 エポキシ樹脂(7) 80 エポキシ樹脂(8) 80 エポキシ樹脂(34) 80 エポキシ当量(g/eq) 447 386 760 エポキシ化率(%) 58 82 0 2核体含有量(%) 6.2 6.0 6.8 軟化点(℃) 93.1 86.2 106.0 ジシアンジアミド 3.4 3.4 3.4 2MZ 0.08 0.08 0.08 メチルエチルケトン 20 20 20 メチルセロソルブ 21 21 21 ジメチルホルムアミド 21 21 21 ガラス転移点(℃) 161 170 126 耐ミーズリング性※ ○ ○ × ※煮沸1時間後260℃の半田に20秒間浸漬した後の
外観異常の有無 ○異常なし ×異常あり
[Table 4] Table 4 Actual Example Comparative Example 7 8 4 Epoxy resin (7) 80 Epoxy resin (8) 80 Epoxy resin (34) 80 Epoxy equivalent (g / eq) 447 386 760 Epoxidation rate (%) 58 82 0 Dinuclear content (%) 6.2 6.0 6.8 Softening point (° C) 93.1 86.2 106.0 Dicyandiamide 3.4 3.4 3.4 2MZ 0.08 0.08 0.08 Methyl ethyl ketone 20 20 20 Methylcellosolve 21 21 21 Dimethylformamide 21 21 21 Glass transition point (° C) 161 170 126 Resistance to measling ※ ○ ○ × * Presence or absence of abnormal appearance after 1 hour boiling and dipping in 260 ° C solder for 20 seconds ○ No abnormality × Abnormality

【0044】実施例9〜10,比較例5 式(2)で表される化合物としてRの一部が臭素原子で
あり、樹脂全体に対する臭素含有量が20重量%である
臭素含有ビスフェノ−ルA型エポキシ樹脂(35)(n
=1.4、エポキシ当量468g/eq、軟化点76.
0℃)650部(アルコ−ル性水酸基1.0当量)を使
用して、98.5%NaOHの添加量を33.8部にし
た以外は実施例1と同様にして、エポキシ当量351g
/eqのエポキシ樹脂(9)647部を得た。得られた
エポキシ樹脂は、式(1)においてRの一部が臭素原子
で他は水素原子であり、n=1.4であり、臭素含有量
は19重量%であり、エポキシ当量から計算するとXの
うち55%がグリシジル基であり、その他は水素原子で
あり、2核体含有量は15.5%、軟化点は68.1℃
であった。
Examples 9 to 10, Comparative Example 5 In the compound represented by the formula (2), a part of R is a bromine atom, and the bromine content is 20% by weight based on the whole resin, and the bromine-containing bisphenol A is present. Type epoxy resin (35) (n
= 1.4, epoxy equivalent 468 g / eq, softening point 76.
Epoxy equivalent 351 g in the same manner as in Example 1 except that 650 parts (1.0 eq. Of alcoholic hydroxyl group) was used and the addition amount of 98.5% NaOH was changed to 33.8 parts.
647 parts of epoxy resin (9) of / eq was obtained. In the obtained epoxy resin, part of R in the formula (1) is a bromine atom and the other is a hydrogen atom, n = 1.4, the bromine content is 19% by weight, and calculated from the epoxy equivalent. 55% of X is a glycidyl group, the others are hydrogen atoms, the binuclear content is 15.5%, and the softening point is 68.1 ° C.
Met.

【0045】また同様の方法で98.5%NaOHの使
用量を60.9部にしてエポキシ当量304g/eqの
エポキシ樹脂(10)653部を得た。得られたエポキ
シ樹脂は、式(1)においてRの一部が臭素原子で他は
水素原子であり、n=1.4であり、臭素含有量は19
重量%であり、エポキシ当量から計算するとXのうち9
2%がグリシジル基であり、その他は水素原子であり、
2核体含有量は16.8%、軟化点は63.8℃であっ
た。
In the same manner, the amount of 98.5% NaOH used was adjusted to 60.9 parts to obtain 653 parts of an epoxy resin (10) having an epoxy equivalent of 304 g / eq. In the obtained epoxy resin, part of R in the formula (1) is a bromine atom and the other is a hydrogen atom, n = 1.4, and the bromine content is 19
% By weight, 9 out of X calculated from epoxy equivalent
2% is a glycidyl group, the others are hydrogen atoms,
The dinuclear body content was 16.8% and the softening point was 63.8 ° C.

【0046】得られたエポキシ樹脂(9)〜(10)、
比較としてエポキシ樹脂(35)を使用して実施例7〜
8,比較例4と同様にしてガラスクロス積層板を作成
し、JIS C−6481に準拠してガラス転移点、耐
ミーズリング性を測定した。結果を表5に示す。なお、
表中の配合物の欄の数値は重量部を示す。
The obtained epoxy resins (9) to (10),
For comparison, an epoxy resin (35) was used in Examples 7-
8. A glass cloth laminate was prepared in the same manner as in Comparative Example 4, and the glass transition point and measling resistance were measured according to JIS C-6481. The results are shown in Table 5. In addition,
Numerical values in the column of formulation in the table indicate parts by weight.

【0047】[0047]

【表5】 表5 実 施 例 比較例 9 10 5 エポキシ樹脂(9) 80 エポキシ樹脂(10) 80 エポキシ樹脂(35) 80 エポキシ当量(g/eq) 351 304 468 エポキシ化率(%) 55 92 0 2核体含有量(%) 15.5 16.8 16.3 軟化点(℃) 68.1 63.8 76.0 ジシアンジアミド 3.4 3.4 3.4 2MZ 0.08 0.08 0.08 メチルエチルケトン 20 20 20 メチルセロソルブ 21 21 21 ジメチルホルムアミド 21 21 21 ガラス転移点(℃) 165 179 131 耐ミーズリング性 ○ ○ ×[Table 5] Table 5 Actual Examples Comparative Examples 9 10 5 Epoxy resin (9) 80 Epoxy resin (10) 80 Epoxy resin (35) 80 Epoxy equivalent (g / eq) 351 304 468 Epoxidation rate (%) 55 92 0 2 Nucleus content (%) 15.5 16.8 16.3 Softening point (℃) 68.1 63.8 76.0 Dicyandiamide 3.4 3.4 3.4 2MZ 0.08 0.08 0.08 Methyl ethyl ketone 20 20 20 Methyl cellosolve 21 21 21 Dimethylformamide 21 21 21 Glass transition point (℃) 165 179 131 Measling resistance ○ ○ ×

【0048】[0048]

【発明の効果】本発明のエポキシ樹脂は、式(2)で表
される化合物と比較して、耐熱性、靭性及び耐水性に優
れた硬化物を与える。すなわち本発明のエポキシ樹脂は
耐熱性、靭性及び耐水性に優れた特性を兼ね備えた硬化
物を与えることができ、成形材料,注型材料,積層材
料,塗料,接着剤,レジストなどの広範囲の用途に極め
て有用である。
The epoxy resin of the present invention gives a cured product having excellent heat resistance, toughness and water resistance as compared with the compound represented by the formula (2). That is, the epoxy resin of the present invention can provide a cured product having excellent heat resistance, toughness and water resistance, and has a wide range of applications such as molding materials, casting materials, laminating materials, paints, adhesives and resists. Extremely useful for

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】式(1) 【化1】 (式中nは平均値を示し正数を表す。個々のRは水素原
子あるいは臭素原子を表し、個々のRはお互いに同一で
あっても異なっていてもよい。また個々のXは水素原子
あるいはグリシジル基を表し、個々のXはお互いに同一
であっても異なっていてもよいが、Xの10%以上95
%以下はグリシジル基である。)で表されるエポキシ樹
脂において、 (A)Rがすべて水素原子である場合、(a)2核体の
重量比が0%以上4%未満であり、かつ軟化点が80℃
以上90℃以下であるか、(b)2核体の重量比が4%
以上8%未満であり、かつ軟化点が70℃以上80℃未
満であるか、又は、(c)2核体の重量比が8%以上1
2%未満であり、かつ軟化点が60℃以上70℃未満で
あり、 (B)Rの少なくとも一部が臭素原子である場合は、樹
脂全体に対する臭素含有量は15〜30重量%であっ
て、(d)2核体の重量比が0%以上9%未満であり、
かつ軟化点が80℃以上100℃以下であるか、又は、
(e)2核体の重量比が9%以上18%未満であり、か
つ軟化点が60℃以上80℃未満であることを特徴とす
るエポキシ樹脂。
1. A formula (1): (In the formula, n represents an average value and represents a positive number. Each R represents a hydrogen atom or a bromine atom, and each R may be the same or different from each other. Further, each X is a hydrogen atom. Alternatively, it represents a glycidyl group, and each X may be the same or different from each other, but 10% or more of X 95
% Or less is a glycidyl group. In the epoxy resin represented by), when (A) R is all hydrogen atoms, the weight ratio of (a) binuclear compound is 0% or more and less than 4%, and the softening point is 80 ° C.
Or more and 90 ° C or less, or (b) the weight ratio of the binuclear body is 4%
Or more and less than 8%, and the softening point is 70 ° C. or more and less than 80 ° C., or (c) the weight ratio of the binuclear body is 8% or more and 1 or more.
When it is less than 2%, the softening point is 60 ° C. or more and less than 70 ° C., and (B) at least a part of R is a bromine atom, the bromine content is 15 to 30% by weight with respect to the entire resin. , (D) the weight ratio of the binuclear body is 0% or more and less than 9%,
And has a softening point of 80 ° C. or higher and 100 ° C. or lower, or
(E) An epoxy resin characterized in that the weight ratio of the binuclear body is 9% or more and less than 18% and the softening point is 60 ° C. or more and less than 80 ° C.
【請求項2】エポキシ樹脂および硬化剤、さらに必要に
より硬化促進剤から構成されるエポキシ樹脂組成物にお
いて、該エポキシ樹脂成分として請求項1記載のエポキ
シ樹脂を含有することを特徴とするエポキシ樹脂組成
物。
2. An epoxy resin composition comprising an epoxy resin, a curing agent, and optionally a curing accelerator, wherein the epoxy resin composition according to claim 1 is contained as the epoxy resin component. object.
【請求項3】積層板用の、請求項2記載のエポキシ樹脂
組成物。
3. The epoxy resin composition according to claim 2, which is for a laminated board.
【請求項4】請求項2又は3記載のエポキシ樹脂組成物
の硬化物。
4. A cured product of the epoxy resin composition according to claim 2.
JP6120693A 1993-02-26 1993-02-26 Epoxy resin, epoxy resin composition and its cured product Pending JPH06248055A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP6120693A JPH06248055A (en) 1993-02-26 1993-02-26 Epoxy resin, epoxy resin composition and its cured product

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP6120693A JPH06248055A (en) 1993-02-26 1993-02-26 Epoxy resin, epoxy resin composition and its cured product

Publications (1)

Publication Number Publication Date
JPH06248055A true JPH06248055A (en) 1994-09-06

Family

ID=13164489

Family Applications (1)

Application Number Title Priority Date Filing Date
JP6120693A Pending JPH06248055A (en) 1993-02-26 1993-02-26 Epoxy resin, epoxy resin composition and its cured product

Country Status (1)

Country Link
JP (1) JPH06248055A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07228580A (en) * 1993-12-21 1995-08-29 Yuka Shell Epoxy Kk Modified polyvalent epoxy compound, production of the compound and epoxy resin composition
US6541541B2 (en) 2000-09-18 2003-04-01 Asahi Denka Kogyo Kabushiki Kaisha Aqueous resin composition
EP1700592A1 (en) 2005-03-10 2006-09-13 JVM Co., Ltd. Tablet automatic packaging machine and method for automatically recognizing cassettes coupled to cartridge thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07228580A (en) * 1993-12-21 1995-08-29 Yuka Shell Epoxy Kk Modified polyvalent epoxy compound, production of the compound and epoxy resin composition
US6541541B2 (en) 2000-09-18 2003-04-01 Asahi Denka Kogyo Kabushiki Kaisha Aqueous resin composition
EP1700592A1 (en) 2005-03-10 2006-09-13 JVM Co., Ltd. Tablet automatic packaging machine and method for automatically recognizing cassettes coupled to cartridge thereof

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