JPH06210236A - Ultrasonic coating method - Google Patents
Ultrasonic coating methodInfo
- Publication number
- JPH06210236A JPH06210236A JP2084693A JP2084693A JPH06210236A JP H06210236 A JPH06210236 A JP H06210236A JP 2084693 A JP2084693 A JP 2084693A JP 2084693 A JP2084693 A JP 2084693A JP H06210236 A JPH06210236 A JP H06210236A
- Authority
- JP
- Japan
- Prior art keywords
- liquid
- spray head
- vibration
- ultrasonic
- coating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B17/00—Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups
- B05B17/04—Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups operating with special methods
- B05B17/06—Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups operating with special methods using ultrasonic or other kinds of vibrations
- B05B17/0607—Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups operating with special methods using ultrasonic or other kinds of vibrations generated by electrical means, e.g. piezoelectric transducers
- B05B17/0623—Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups operating with special methods using ultrasonic or other kinds of vibrations generated by electrical means, e.g. piezoelectric transducers coupled with a vibrating horn
Abstract
Description
【０００１】[0001]
【産業上の利用分野】本発明は超音波塗装法に関するも
ので、特に水溶性樹脂を被塗装物に対して、塗布幅が自
在にコントロールできることを目的とする。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an ultrasonic coating method, and it is an object of the present invention, in particular, to control the coating width of a water-soluble resin on an object to be coated.
【０００２】[0002]
【従来の技術】従来技術としては特開昭６３−３１５６
３号公報で示すように被塗装物を振動によって跳躍させ
て塗装することを特徴とする塗装法がある。2. Description of the Related Art As a conventional technique, Japanese Patent Laid-Open No. Sho 63-3156.
There is a coating method which is characterized in that an object to be coated jumps due to vibration to be coated as shown in Japanese Patent Publication No.
【０００３】[0003]
【発明が解決しようとする課題】上記のような従来技術
の課題としては、被塗装物を超音波振動させると塗布物
が均一性は保たれるが、スプレー塗装する際の塗布幅に
よって濃度むらが生じる。すなわちスプレーから塗布さ
れる中心近傍の密度が高く、中心近傍から離れるに従っ
て密度が低くなるという課題を有している。As a problem of the prior art as described above, when the object to be coated is ultrasonically vibrated, the uniformity of the coated object is maintained, but the unevenness of density is caused by the coating width during spray coating. Occurs. That is, there is a problem that the density applied from the spray is high in the vicinity of the center and decreases as the distance from the center increases.
【０００４】[0004]
【課題を解決するための手段】本発明は従来技術の課題
を有利に解決するものであって、（１）亜鉛メッキで後
処理として水溶性樹脂を塗布する際に、スプレーヘッド
に送られた液体を超音波振動にて表面振動を加振せし
め、該液体の皮膜を粒滴にして噴出させることを特徴と
する超音波塗装方法、（２）超音波振動にて表面振動を
加振させる際、エアー吹出しノズルで粒滴を被塗装物に
対して、エアー圧力２ｋｇ／ｃｍ2 前後、塗布幅２５０
〜３００ｍｍとすることを特徴とする上記（１）記載の
超音波塗装方法である。 以下、図面に基づいて本発明を説明する。The present invention advantageously solves the problems of the prior art. (1) When a water-soluble resin is applied as a post-treatment by galvanizing, it is sent to a spray head. An ultrasonic coating method characterized by vibrating the liquid with ultrasonic vibration to cause surface vibration and ejecting the film of the liquid into droplets, and (2) when vibrating the surface vibration with ultrasonic vibration. , Air droplets on the object to be coated with an air blowing nozzle, air pressure around 2kg / cm 2 , coating width 250
The ultrasonic coating method according to (1) above, wherein the ultrasonic coating method is about 300 mm. The present invention will be described below with reference to the drawings.
【０００５】[0005]
【実施例】図１は本発明による実施例を示す図である。
超音波発信装置１は液体をスプレー化させるためにスプ
レーヘッドを強振動させるもので、その周波数は２０ｋ
Ｈｚ以上の”ウルトラソニック”で振動させる。1 is a diagram showing an embodiment according to the present invention.
The ultrasonic transmitter 1 vibrates the spray head strongly in order to spray the liquid, and its frequency is 20k.
Vibrate at "Ultrasonic" above Hz.
【０００６】超音波発信体２は強振に耐えられる構造の
スプレーヘッド７を形成している。ヘッド材質はチタニ
ウム合金、ステンレス等を用いている。また、その幅は
３０〜１２０ｍｍまでの寸法を有し、それぞれの液体の
粘度により決まる。例えば水若しくは水溶液のような低
粘度液３〜７ｃｓｔのものであればスプレーヘッドの幅
は３８ｍｍのものが採用されている。The ultrasonic transmitter 2 forms a spray head 7 having a structure capable of withstanding strong vibrations. The head material is titanium alloy, stainless steel, or the like. Further, the width thereof has a dimension of 30 to 120 mm and is determined by the viscosity of each liquid. For example, for a low viscosity liquid of 3 to 7 cst such as water or an aqueous solution, a spray head having a width of 38 mm is used.
【０００７】スプレーヘッド７に送られた液体は強烈な
表面振動により液体の皮膜に振動エネルギーが与えられ
る。振動エネルギーは液体の皮膜を極小の粒滴（微粒
子）にし、振動面より振り落し噴出させる。The liquid sent to the spray head 7 gives vibration energy to the film of the liquid due to the intense surface vibration. The vibration energy causes the liquid film to become extremely small droplets (fine particles), which are shaken off from the vibrating surface and ejected.
【０００８】被塗布物８と超音波発信体２の距離Ｌは概
ね３００ｍｍであり、その状態での被塗布物８への塗布
はエアー吹出し無し時塗布幅Ｍは３０〜５０ｍｍであ
る。液体供給ノズル３は液体を超音波発信体２のスプレ
ーヘッド７に供給するもので、スプレーヘッド７の幅は
３０〜５０ｍｍの幅方向に均一供給するノズル構造であ
る。The distance L between the object 8 to be coated and the ultrasonic wave transmitting body 2 is approximately 300 mm, and the coating width M in the state in which air is not blown is 30 to 50 mm. The liquid supply nozzle 3 supplies the liquid to the spray head 7 of the ultrasonic transmitter 2, and the width of the spray head 7 is a nozzle structure that uniformly supplies the liquid in the width direction of 30 to 50 mm.
【０００９】液体供給ポンプ４は定量ポンプであり、低
粘度の液体３〜８ｃｓｔのものを０〜３００ｍｌ／ｍｉ
ｎ、高粘度の液体２４〜１２０ｃｓｔのものを０〜７５
ｍｌ／ｍｉｎに正確に供給出来るポンプである。The liquid supply pump 4 is a metering pump, and a low viscosity liquid of 3 to 8 cst is supplied to 0 to 300 ml / mi.
n, high viscosity liquid 24-120 cst 0-75
It is a pump that can supply accurately at ml / min.
【００１０】液体供給タンク５は液体の温度を４０〜７
０℃の間のある一定の温度に制御する恒温タンクであ
る。エアー吹出しノズル６はスプレーヘッド７で粒滴に
された液体を被塗布物８で塗布幅を拡大させるもので、
そのエアー圧力は２ｋｇ／ｃｍ2 前後の低圧力である。
２ｋｇ／ｃｍ2 のエアー圧力でエアー吹出し有り時の塗
布幅Ｎは、エアー吹出し無し時の塗布幅Ｍの３０〜５０
ｍｍが２５０〜３００ｍｍ幅に拡大する。幅方向のみの
拡大で、粒滴が飛散することはない。The liquid supply tank 5 has a liquid temperature of 40 to 7
It is a constant temperature tank that controls a certain temperature between 0 ° C. The air blowing nozzle 6 expands the coating width of the liquid dropletized by the spray head 7 with the coating object 8.
The air pressure is as low as around 2 kg / cm 2 .
The coating width N when air is blown at an air pressure of 2 kg / cm 2 is 30 to 50 of the coating width M when no air is blown.
mm expands to a width of 250 to 300 mm. Only in the width direction, no droplets are scattered.
【００１１】被塗布物８は鋼帯、紙、繊維等いずれのも
のにも可能である。被塗布物８が鋼帯の場合、鋼帯への
塗布量制御は鋼帯移動速度に合せた液体供給を行えばよ
く、また、鋼帯幅方向の全塗布については幅方向に複数
のノズルヘッドを設置すればよい。鋼帯の表裏塗布につ
いても同型式のものを表裏に装備すれば可能である。尚
被塗布物８の塗布面は水平、垂直またはその中間等いか
なる傾き面にも可能である。The object 8 to be coated can be any material such as steel strip, paper or fiber. When the object 8 to be coated is a steel strip, the amount of coating applied to the steel strip may be controlled by supplying a liquid according to the moving speed of the steel strip, and for the entire coating in the widthwise direction of the steel strip, a plurality of nozzle heads may be provided in the width direction. Should be installed. It is possible to apply the same type of steel strip to the front and back of the steel strip. The coating surface of the object 8 to be coated can be any inclined surface such as horizontal, vertical or in the middle thereof.
【００１２】[0012]
【発明の効果】本発明によって従来の課題であった、
（１）板幅方向の塗布量ムラの解消、（２）板幅方向、
板長手方向の塗布量制御の精度向上、（３）溶液切替時
のロスタイム解消、（４）莫大な装備解消、が可能とな
った。According to the present invention, there has been a conventional problem.
(1) Elimination of uneven coating amount in the plate width direction, (2) Plate width direction,
It has become possible to improve the accuracy of coating amount control in the longitudinal direction of the plate, (3) eliminate loss time when switching solutions, and (4) eliminate huge equipment.
【図１】本発明方法を実施するための装置説明図であ
る。FIG. 1 is an explanatory view of an apparatus for carrying out the method of the present invention.
１ 超音波発信装置 ２ 超音波発信体 ３ 液体供給ノズル ４ 液体供給ポンプ ５ 液体供給タンク ６ エアー吹出しノズル ７ スプレーヘッド ８ 被塗布物 1 Ultrasonic Transmitter 2 Ultrasonic Transmitter 3 Liquid Supply Nozzle 4 Liquid Supply Pump 5 Liquid Supply Tank 6 Air Blowing Nozzle 7 Spray Head 8 Object
───────────────────────────────────────────────────── フロントページの続き (72)発明者 今泉 秀彦 千葉県君津市君津１番地 新日本製鐵株式 会社君津製鐵所内 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Hidehiko Imaizumi 1 Kimitsu, Kimitsu-shi, Chiba Nippon Steel Corp. Kimitsu Steel Co., Ltd.
Claims (2)
塗布する際に、スプレーヘッドに送られた液体を超音波
振動にて表面振動を加振せしめ、該液体の皮膜を粒滴に
して噴出させることを特徴とする超音波塗装方法。1. When a water-soluble resin is applied as a post-treatment by galvanizing, the liquid sent to the spray head is subjected to surface vibration by ultrasonic vibration, and the film of the liquid is ejected as droplets. An ultrasonic coating method characterized by:
際、エアー吹出しノズルで粒滴を被塗装物に対して、エ
アー圧力２ｋｇ／ｃｍ2 前後、塗布幅２５０〜３００ｍ
ｍとすることを特徴とする請求項１記載の超音波塗装方
法。Wherein when causing excitation of the surface vibration by an ultrasonic vibration, a particle droplets with an air blow nozzle against the object to be coated, air pressure 2 kg / cm 2 before and after the coating width 250~300m
m is the ultrasonic coating method according to claim 1.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2084693A JPH06210236A (en) | 1993-01-14 | 1993-01-14 | Ultrasonic coating method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2084693A JPH06210236A (en) | 1993-01-14 | 1993-01-14 | Ultrasonic coating method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH06210236A true JPH06210236A (en) | 1994-08-02 |
Family
ID=12038450
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2084693A Withdrawn JPH06210236A (en) | 1993-01-14 | 1993-01-14 | Ultrasonic coating method |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH06210236A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1997045208A1 (en) * | 1996-05-29 | 1997-12-04 | Honda Giken Kogyo Kabushiki Kaisha | Method of forming protective film of coating surface of automobiles |
-
1993
- 1993-01-14 JP JP2084693A patent/JPH06210236A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1997045208A1 (en) * | 1996-05-29 | 1997-12-04 | Honda Giken Kogyo Kabushiki Kaisha | Method of forming protective film of coating surface of automobiles |
| US6187377B1 (en) | 1996-05-29 | 2001-02-13 | Honda Giken Kogyo Kabushiki Kaisha | Process for forming protective film on coated surface of automobile |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US5582348A (en) | Ultrasonic spray coating system with enhanced spray control | |
| US4523202A (en) | Random droplet liquid jet apparatus and process | |
| KR960706374A (en) | LIQUID SPRAY APPARATUS AND METHOD | |
| JPH02269058A (en) | Liquid drop jet device by use of rayleigh mode surface acoustic wave | |
| JPH01224063A (en) | Liquid spray apparatus | |
| WO1993024237B1 (en) | Method and apparatus for producing a liquid spray | |
| CN102958616A (en) | Method and apparatus for preparation of cylinder bore surfaces with a pulsed waterjet | |
| US5173274A (en) | Flash liquid aerosol production method and appartus | |
| US2881092A (en) | Spray device actuated by supersonic means | |
| US5849321A (en) | Method and apparatus for spray-coating a paper or board web | |
| JPH06210236A (en) | Ultrasonic coating method | |
| JPS62180767A (en) | Method and gun for intermittent spray coating of granular particle | |
| JPS6242674B2 (en) | ||
| JP3754348B2 (en) | Lubrication cooling system | |
| EP0057472B1 (en) | Random droplet liquid jet apparatus and process | |
| JP3754359B2 (en) | Lubrication cooling system | |
| US20230286007A1 (en) | Liquid ejection device | |
| JP3512868B2 (en) | Cleaning method | |
| JPH06292854A (en) | Device for peeling off liquid coating film | |
| JP3519118B2 (en) | Cleaning equipment | |
| JP2987225B2 (en) | Ultra-fine frozen particle manufacturing equipment | |
| JPH05212263A (en) | Formation of uniform droplet | |
| US6379858B1 (en) | Sonic honing of substrates | |
| JPH0318507B2 (en) | ||
| JP3215921B2 (en) | Powder application method |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| A300 | Withdrawal of application because of no request for examination |
Free format text: JAPANESE INTERMEDIATE CODE: A300 Effective date: 20000404 |