JPH06198452A - Welding method for spiral steel pipe - Google Patents
Welding method for spiral steel pipeInfo
- Publication number
- JPH06198452A JPH06198452A JP190493A JP190493A JPH06198452A JP H06198452 A JPH06198452 A JP H06198452A JP 190493 A JP190493 A JP 190493A JP 190493 A JP190493 A JP 190493A JP H06198452 A JPH06198452 A JP H06198452A
- Authority
- JP
- Japan
- Prior art keywords
- welding
- bead
- arc welding
- submerged arc
- steel pipe
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Landscapes
- Arc Welding In General (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は、複合溶接によるスパイ
ラル鋼管の製造に際しての内面潜弧溶接のビード形状の
改善に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to improvement of the bead shape of inner surface latent arc welding in manufacturing spiral steel pipe by compound welding.
【0002】[0002]
【従来の技術】特公平3−28259号公報には、スパ
イラル鋼管の製造法に電気抵抗溶接、外面潜弧溶接、内
面潜弧溶接の順序で溶接する電気抵抗溶接と潜弧溶接を
組み合わせた複合溶接法が開示されている。この複合溶
接法を適用したスパイラル鋼管の製造は、電気抵抗溶接
による高速性と電気抵抗溶接により生じる表裏面の不完
全接合部を潜弧溶接により化粧盛り溶接することで、シ
ーム部分の確実な溶接とを複合して、従前の潜弧溶接の
みによる製造法と比較して飛躍的な高速化を達成したも
のである。2. Description of the Related Art Japanese Patent Publication No. 3-28259 discloses a method for manufacturing a spiral steel pipe, which is a combination of electric resistance welding, outer surface arc welding, and inner surface arc welding combined in that order. A welding method is disclosed. Spiral steel pipes manufactured using this composite welding method are fast welded by electrical resistance welding, and the welded surface of the incomplete joints on the front and back surfaces generated by electrical resistance welding is welded by latent arc welding to ensure reliable welding of the seam. By combining the above and the above, a dramatic increase in speed was achieved compared to the conventional manufacturing method using only submerged arc welding.
【0003】[0003]
【発明が解決しようとする課題】しかし、このような高
速溶接においては、潜弧溶接、とくに、内面の潜弧溶接
においては、スパイラルに成形された鋼板の溶接時に傾
斜状態となるためのビード部の溶鋼の湯流れによって深
い凹部が形成される。However, in such a high-speed welding, in the case of submerged arc welding, particularly in the subarc welding of the inner surface, the bead portion for forming the inclined state during welding of the spirally formed steel sheet. A deep recess is formed by the molten steel flow of
【0004】図4〜図6は、この傾斜溶接による深い凹
部の形成過程を示している。4 to 6 show a process of forming a deep concave portion by this gradient welding.
【0005】従来のスパイラル鋼管の溶接の態様を示す
図4において、コイル側帯鋼Aは、成形スタンドBによ
ってフォーミングされた直後、電気抵抗溶接Cによって
一旦接合されたのち、その外面と内面を順次潜弧溶接
D,Eによって溶接し、スパイラル鋼管Fが製造され
る。この潜弧溶接D,Eにおいて、内面の継目の潜弧溶
接Eにおいては、図5に示すように、スパイラル鋼管F
の回転によってビードGを形成する溶融鋼は湯流れを起
こし、その結果、その断面を示す図6のように、ビード
Gの断面中央は大きく凹んだ凹みHを形成することにな
る。その凹みHは、製造後、内面塗装を行う場合には塗
料が付着しにくくなるため手直しを必要とする。その凹
みHの発生を防ぐためには、スパイラル鋼管の回転速度
を遅くして溶接速度を規制することが必要となり、その
ためには製造の能率を低下させなければならないという
問題があった。In FIG. 4 showing a conventional welding mode of a spiral steel pipe, the coil-side strip steel A is immediately joined by electric resistance welding C immediately after being formed by a forming stand B, and then the outer surface and the inner surface thereof are sequentially hidden. The spiral steel pipe F is manufactured by welding by arc welding D and E. In these latent arc welds D and E, in the latent arc weld E of the inner surface joint, as shown in FIG.
The molten steel forming the bead G causes a flow of molten metal by the rotation of, and as a result, as shown in FIG. 6 showing the cross section, a large concave depression H is formed at the center of the cross section of the bead G. When the inner surface is coated after the manufacture, the dent H needs to be reworked because the paint is less likely to adhere to it. In order to prevent the generation of the depression H, it is necessary to slow down the rotation speed of the spiral steel pipe to regulate the welding speed, and for that purpose, there is a problem that the manufacturing efficiency must be reduced.
【0006】本発明の目的は、スパイラル鋼管を製造す
る際の潜弧溶接において、ビードの凹部の形成を低減す
る手段を提供することにある。It is an object of the present invention to provide a means for reducing the formation of bead depressions in latent arc welding when manufacturing spiral steel pipes.
【0007】[0007]
【課題を解決するための手段】本発明は、帯状鋼板の端
縁を電気抵抗溶接、外面潜弧溶接、内面潜弧溶接の順序
で溶接するスパイラル鋼管の溶接方法において、外面潜
弧溶接と内面潜弧溶接との間で先行溶接部を冷却するこ
とを特徴とする。SUMMARY OF THE INVENTION The present invention relates to a method for welding a spiral steel pipe in which the edges of a strip-shaped steel sheet are welded in the order of electric resistance welding, outer surface arc welding, and inner surface arc welding in the order of outer surface arc welding and inner surface welding. It is characterized in that the preceding weld portion is cooled with respect to the latent arc welding.
【0008】先行溶接部を冷却するに際しては、外面潜
弧溶接後、その溶接部を管外面より水冷する手段を採用
するのが実用的である。When cooling the preceding welded portion, it is practical to employ means for cooling the welded portion from the outer surface of the pipe with water after the outer surface arc welding.
【0009】[0009]
【作用】先行の潜弧溶接によって形成された溶接部を冷
却し、傾斜溶接による溶融鋼の湯流れを減少させること
によって、ビード中央に形成される凹部の深さは減少す
る。The depth of the recess formed at the center of the bead is reduced by cooling the weld formed by the preceding latent arc welding and reducing the molten steel flow of the inclined welding.
【0010】[0010]
【実施例】図1は、本発明の実施態様を示すもので、従
来と同様、コイル側帯鋼Aが成形スタンドBによってフ
ォーミングされた直後、電気抵抗溶接Cによって一旦接
合されたのち、外面と内面を順次潜弧溶接D,Eによっ
て溶接し、スパイラル鋼管Fを製造する。FIG. 1 shows an embodiment of the present invention. As in the prior art, immediately after the coil side strip A is formed by the forming stand B, it is once joined by electric resistance welding C, and then the outer surface and the inner surface are joined. Are sequentially welded by latent arc welding D and E to manufacture a spiral steel pipe F.
【0011】先行の外面潜弧溶接Dとそれに続く内面潜
弧溶接Eのとの間に、水冷スプレー1を配置して、外面
潜弧溶接ビードJの部分を冷却して、内面溶接に際して
の母材温度を下げる。これによって、図5に示すよう
な、従来のビードG部分の湯流れは減少する。A water-cooled spray 1 is arranged between the preceding outer surface arc welding D and the subsequent inner surface arc welding E to cool the portion of the outer surface arc welding bead J, and the mother for the inner surface welding. Lower the material temperature. As a result, the flow of molten metal in the conventional bead G portion as shown in FIG. 5 is reduced.
【0012】図2は、母材温度Tと内面溶接によるビー
ド部分に形成されたプールの長さLとの関係を示す。FIG. 2 shows the relationship between the base material temperature T and the length L of the pool formed at the bead portion by the inner surface welding.
【0013】同図に示すように、母材温度Tとビードの
プールの長さLは略直線関係にあって、母材温度Tの低
下に比例してビードのプールの長さLは減少し、その分
だけビードに形成される図6に示す凹部の深さは少なく
なる。As shown in the figure, the base material temperature T and the bead pool length L are in a substantially linear relationship, and the bead pool length L decreases in proportion to the decrease in the base material temperature T. Therefore, the depth of the concave portion shown in FIG. 6 formed in the bead is reduced accordingly.
【0014】図3は、図1に示すように、外面を水冷し
た場合のビード部分の典型的な形状を示す。外面を水冷
せず内面溶接直前の温度が700℃の場合の従来の溶接
によるビードGの凹部の深さに対して、外面を潜弧溶接
後、表面のビード部分を外表面から冷却し、内面溶接直
前のスパイラル鋼管Fの温度を550℃まで低下して内
面溶接を行った本実施例の場合の深さは、ほぼ半分に減
少し、しかも、その凹部の形状は、図3に見られるよう
に緩やかであった。FIG. 3 shows a typical shape of the bead portion when the outer surface is water-cooled as shown in FIG. To the depth of the recess of the bead G by conventional welding when the temperature immediately before the inner surface welding is 700 ° C without water cooling the outer surface, after the outer surface is subjected to the latent arc welding, the bead portion of the surface is cooled from the outer surface to form the inner surface. The depth in the case of this embodiment in which the temperature of the spiral steel pipe F immediately before welding was lowered to 550 ° C. and the inner surface welding was performed, the depth was reduced to almost half, and the shape of the recess was as shown in FIG. Was loose.
【0015】これによって、製造後のスパイラル鋼管の
内面の溶接継目には、殆ど深い凹部は形成されず、内面
塗装の際には殆ど影響のないものであった。As a result, almost no deep recess was formed in the weld seam on the inner surface of the manufactured spiral steel pipe, and there was almost no effect on the inner surface coating.
【0016】[0016]
【発明の効果】本発明によって以下の効果を奏する。The present invention has the following effects.
【0017】(1)溶接速度を低減することなしにビー
ド形状が改善でき、溶接速度の高速化が実現できる。(1) The bead shape can be improved without reducing the welding speed, and the welding speed can be increased.
【0018】(2)ビードの凹部が小さくなるので、製
品の表面状態の手直しの手間を省くことができる。(2) Since the concave portion of the bead is small, it is possible to save the trouble of modifying the surface condition of the product.
【0019】(3)溶鋼の湯流れをしにくい粘性の高い
フラックスではなく、汎用のフラックスを使用して高速
溶接ができる。(3) High-speed welding can be performed by using a general-purpose flux instead of a highly viscous flux that does not easily flow molten metal.
【図1】 本発明の実施態様を示す。1 illustrates an embodiment of the present invention.
【図2】 母材温度と内面溶接によるビード部分に形成
されたプールの長さとの関係を示す。FIG. 2 shows a relationship between a base metal temperature and a length of a pool formed in a bead portion by inner surface welding.
【図3】 外面を水冷した場合のビード部分の典型的な
形状を示す。FIG. 3 shows a typical shape of the bead portion when the outer surface is water-cooled.
【図4】 従来のスパイラル鋼管の溶接の態様を示す。FIG. 4 shows a welding mode of a conventional spiral steel pipe.
【図5】 スパイラル鋼管の回転による溶融鋼の湯流れ
の状態を示す。FIG. 5 shows a state of molten metal flow of molten steel due to rotation of a spiral steel pipe.
【図6】 従来法による溶接ビードの断面形状を示す。FIG. 6 shows a cross-sectional shape of a welding bead according to a conventional method.
1 水冷スプレー 2 本発明の溶接方法によって形成されたビード A コイル側帯鋼 B 成形スタンド C 抵抗溶接 D,E 潜弧溶接 F スパライル鋼管 G ビード H 凹み J 外面潜弧溶接ビード 1 water-cooled spray 2 bead formed by the welding method of the present invention A coil side strip steel B forming stand C resistance welding D, E latent arc welding F spiral steel pipe G bead H recess J outer surface arc welding bead
Claims (1)
弧溶接、内面潜弧溶接の順序で溶接するスパイラル鋼管
の溶接方法において、外面潜弧溶接と内面潜弧溶接との
間で先行溶接部を冷却するスパイラル鋼管の溶接方法。1. A method for welding a spiral steel pipe in which an edge of a strip-shaped steel plate is welded in the order of electric resistance welding, outer surface latent arc welding, and inner surface latent arc welding in advance. Welding method for spiral steel pipes that cools the weld.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP190493A JPH06198452A (en) | 1993-01-08 | 1993-01-08 | Welding method for spiral steel pipe |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP190493A JPH06198452A (en) | 1993-01-08 | 1993-01-08 | Welding method for spiral steel pipe |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH06198452A true JPH06198452A (en) | 1994-07-19 |
Family
ID=11514570
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP190493A Withdrawn JPH06198452A (en) | 1993-01-08 | 1993-01-08 | Welding method for spiral steel pipe |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH06198452A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100314205B1 (en) * | 1999-04-29 | 2001-11-15 | 김병두 | method for forcibly cooling weld bead |
KR20160078833A (en) * | 2014-12-24 | 2016-07-05 | 주식회사 포스코 | Method for manufacturing spiral steel pipe with excellent low temperature impact toughnetss |
-
1993
- 1993-01-08 JP JP190493A patent/JPH06198452A/en not_active Withdrawn
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100314205B1 (en) * | 1999-04-29 | 2001-11-15 | 김병두 | method for forcibly cooling weld bead |
KR20160078833A (en) * | 2014-12-24 | 2016-07-05 | 주식회사 포스코 | Method for manufacturing spiral steel pipe with excellent low temperature impact toughnetss |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
A300 | Withdrawal of application because of no request for examination |
Free format text: JAPANESE INTERMEDIATE CODE: A300 Effective date: 20000404 |