JPH06182452A - Bending device for metallic member - Google Patents

Bending device for metallic member

Info

Publication number
JPH06182452A
JPH06182452A JP33748792A JP33748792A JPH06182452A JP H06182452 A JPH06182452 A JP H06182452A JP 33748792 A JP33748792 A JP 33748792A JP 33748792 A JP33748792 A JP 33748792A JP H06182452 A JPH06182452 A JP H06182452A
Authority
JP
Japan
Prior art keywords
bending
metal member
bent
heating
die
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP33748792A
Other languages
Japanese (ja)
Other versions
JP3195082B2 (en
Inventor
Hiroshi Shinagawa
浩 品川
Yoshihisa Miwa
能久 三輪
Yasuaki Ishida
恭聡 石田
Katsuya Nishiguchi
勝也 西口
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mazda Motor Corp
Original Assignee
Mazda Motor Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mazda Motor Corp filed Critical Mazda Motor Corp
Priority to JP33748792A priority Critical patent/JP3195082B2/en
Publication of JPH06182452A publication Critical patent/JPH06182452A/en
Application granted granted Critical
Publication of JP3195082B2 publication Critical patent/JP3195082B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Landscapes

  • Bending Of Plates, Rods, And Pipes (AREA)

Abstract

PURPOSE:To enable the bending of a metallic tube in a desired shape in the bending in which a prescribed part of a metallic tube is bent in one direction and its upstream side is bent in a prescribed direction. CONSTITUTION:Bending is performed by moving a movable gyro-die 3 while a metallic tube 1 is pushed out in the direction of a fixed die 2 by a pusher 4. By the movement of a movable gyro-die 3, the prescribed part of the metallic tube 1 is bent in one direction; and then this bent part in one direction is partially bent back and, after that, the upstream side of the bent part in one direction is bent in the prescribed direction; when the metallic tube 1 is bent in one direction and the upstream side of this bent part in one direction is bent in the prescribed direction, a high frequency heating coil 5 by which the metallic tube 1 at the exit part of the fixed die 2 is heated is at least activated, and when the bent part in one direction is partially bent back, only the high frequency heating coil 6 by which the metallic tube 1 at the entrance part of the movable gyro-die 3 is activated.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、アルミ型材等の金属部
材をプッシャにより押して曲げ加工する金属部材の曲げ
加工装置に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an apparatus for bending a metal member such as an aluminum mold member which is pushed by a pusher to bend the metal member.

【0002】[0002]

【従来の技術】近年の自動車では、車体の軽量化のた
め、そのフレーム材としてアルミニウム合金あるいはマ
グネシウム合金等の軽合金の引き出し材あるいは押し出
し材が使用されている。このような金属部材は車体のフ
レーム材として使用される場合、曲げ加工装置によって
所定の形状に曲げ加工されている。
2. Description of the Related Art In recent years, in order to reduce the weight of a vehicle body, a drawer or extrusion material of a light alloy such as an aluminum alloy or a magnesium alloy is used as a frame material thereof. When such a metal member is used as a frame material for a vehicle body, it is bent into a predetermined shape by a bending device.

【0003】この種の曲げ加工装置としては、特開平3
−66419号公報に開示されているように、固定ダイ
と、三次元方向に移動可能な可動ジャイロダイとを備
え、上記の金属部材を固定ダイと可動ジャイロダイとに
通し、金属部材における固定ダイから可動ジャイロダイ
とは反対側に突出している部分、即ち金属部材における
上流側端部を押しながら可動ジャイロダイを移動させ、
金属部材を固定ダイ内と可動ジャイロダイ内とを強制的
に移動させることにより所定形状に曲げ加工するものが
知られている。
A bending apparatus of this type is disclosed in Japanese Patent Laid-Open No. Hei 3
As disclosed in Japanese Laid-Open Patent Publication No. 66419, a fixed die and a movable gyro die movable in three dimensions are provided, and the above metal member is passed through the fixed die and the movable gyro die to form a fixed die in the metal member. From the part that protrudes to the side opposite to the movable gyro die, that is, while moving the upstream end of the metal member, move the movable gyro die,
It is known to bend a metal member into a predetermined shape by forcibly moving it between a fixed die and a movable gyro die.

【0004】しかしながら、上記の曲げ加工装置での曲
げ加工においては、金属部材の変形抵抗が大きいため、
図6に示すように、例えば方形の管状をなす金属部材5
1を固定ダイ52と可動ジャイロダイ53とに通し、プ
ッシャ54によって金属部材51の上流側端部を押した
場合、金属部材51が降伏点の低いアルミニウム材料か
らなるものであると、プッシャ54と固定ダイ52との
間が塑性変形し、座屈部51aが発生し易いものとなっ
ている。
However, since bending resistance of the metal member is large in the bending process using the above-described bending device,
As shown in FIG. 6, for example, a rectangular tubular metal member 5
When 1 is passed through the fixed die 52 and the movable gyro die 53 and the upstream end of the metal member 51 is pushed by the pusher 54, if the metal member 51 is made of an aluminum material having a low yield point, The buckling portion 51a is apt to occur due to plastic deformation between the fixed die 52 and the fixed die 52.

【0005】一方、特開昭58−93516号公報に
は、従来タイプのベンダにおいて、案内ロールからの出
口部近傍における金属部材の外周に、金属部材を高周波
誘導加熱する高周波加熱コイルを設けた構成が開示され
ている。従って、図7に示すように、上記の高周波加熱
コイル55を前述の曲げ加工装置に備えることが考えら
れ、このような構成によれば、金属部材の曲げ加工部が
加熱されてこの部分の変形抵抗が低下するので、固定ダ
イ53とプッシャ54との間における上記の座屈部51
aの発生を抑制することができる。
On the other hand, in Japanese Patent Laid-Open No. 58-93516, a conventional type bender is provided with a high-frequency heating coil for high-frequency induction heating the metal member on the outer periphery of the metal member in the vicinity of the exit from the guide roll. Is disclosed. Therefore, as shown in FIG. 7, it is conceivable to provide the above-described high-frequency heating coil 55 in the above-described bending apparatus. According to such a configuration, the bent portion of the metal member is heated and the deformation of this portion is caused. Since the resistance decreases, the buckling portion 51 between the fixed die 53 and the pusher 54 is
Generation of a can be suppressed.

【0006】[0006]

【発明が解決しようとする課題】ところが、上記の構成
では、金属部材51を先ず一方向に曲げ、その後、その
上流側部位を反対の方向に曲げる場合、即ち金属部材5
1をほぼS字形に曲げる場合、所望の湾曲形状を得るこ
とができないという問題点を有している。
However, in the above configuration, when the metal member 51 is first bent in one direction and then the upstream side portion is bent in the opposite direction, that is, the metal member 5 is bent.
When 1 is bent into a substantially S-shape, there is a problem that a desired curved shape cannot be obtained.

【0007】即ち、上記のような曲げ加工は、先ず、図
8の(a)に示す金属部材51が直線状の状態から、同
図の(b)に示すように、可動ジャイロダイ53を一方
向へ回転移動させて、金属部材51を先ず一方向へ曲
げ、次に、同図の(c)に示すように、可動ジャイロダ
イ53を固定ダイ52と並ぶ初期位置に一旦戻し、その
後、同図の(d)に示すように、可動ジャイロダイ53
を反対の方向へ回転移動させて金属部材51を反対方向
へ曲げることにより行っている。この場合、同図の
(c)に示すように、可動ジャイロダイ53を初期位置
に戻して、金属部材51の曲げ戻しを行うとき、金属部
材51における固定ダイ52と可動ジャイロダイ53と
の間の部位は、同図の(b)に示すように曲げられた状
態から、同図の(c)に二点鎖線で示す直線状態に戻る
ことができない。従って、その後、同図の(d)に示す
ように、反対方向への曲げを行ったときに、所望の湾曲
形状を得ることができないことになる。
That is, in the bending process as described above, first, the movable gyro die 53 is moved from the linear state shown in FIG. 8A to the movable gyro die 53 as shown in FIG. 8B. Direction, the metal member 51 is first bent in one direction, and then the movable gyro die 53 is temporarily returned to the initial position aligned with the fixed die 52 as shown in (c) of FIG. As shown in (d) of the figure, the movable gyro die 53
Is rotated and moved in the opposite direction to bend the metal member 51 in the opposite direction. In this case, as shown in (c) of the figure, when the movable gyro die 53 is returned to the initial position and the metal member 51 is bent back, the gap between the fixed die 52 and the movable gyro die 53 in the metal member 51 is reduced. The part of (1) cannot return from the bent state as shown in (b) of the figure to the linear state shown by the chain double-dashed line in (c) of the figure. Therefore, after that, as shown in (d) of the same figure, when bending in the opposite direction, a desired curved shape cannot be obtained.

【0008】[0008]

【課題を解決するための手段】請求項1の発明の金属部
材の曲げ加工装置は、上記の課題を解決するために、固
定ダイの上流側にプッシャを備えるとともに、固定ダイ
の下流側に可動ダイ、例えば可動ジャイロダイを備え、
上記のプッシャにより金属部材、例えば金属管をその後
端部側から固定ダイ方向へ押し出しながら可動ダイを移
動させて曲げ加工を行う金属部材の曲げ加工装置におい
て、上記の固定ダイ出口部の金属部材を加熱する第1加
熱手段と、可動ダイ入口部の金属部材を加熱する第2加
熱手段とを備えるとともに、これら第1加熱手段と第2
加熱手段との作動を制御する加熱制御手段を備え、この
加熱制御手段は、上記の可動ダイが初期位置から一方向
へ移動することにより金属部材の所定部位が一方向へ曲
げられ、次に、可動ダイが上記の一方向の位置から初期
位置へ戻ることより金属部材における一方向への曲げ加
工部の部分的な曲げ戻しが行われ、その後、可動ダイが
所定方向、例えば上記の一方向あるいはその他の方向へ
移動することにより金属部材の一方向への曲げ加工部の
上流側が所定方向に曲げられる曲げ加工の際、金属部材
が上記のように一方向へ曲げられるとき、およびこの一
方向への曲げ加工部の上流側が所定方向へ曲げられると
きに、少なくとも第1加熱手段が作動し、金属部材にお
ける上記の一方向への曲げ加工部の部分的な曲げ戻しが
行われるときに、第2加熱手段のみが作動するように制
御するものであることを特徴としている。
In order to solve the above-mentioned problems, a bending apparatus for a metal member according to a first aspect of the present invention is provided with a pusher on the upstream side of a fixed die and is movable on the downstream side of the fixed die. Equipped with a die, for example a movable gyro die,
In the bending apparatus of the metal member for moving the movable die while pushing the metal member, for example, the metal pipe from the rear end side toward the fixed die by the pusher, the metal member of the fixed die outlet is The first heating means for heating and the second heating means for heating the metal member at the entrance of the movable die are provided, and the first heating means and the second heating means are provided.
A heating control means for controlling the operation with the heating means is provided, and the heating control means bends a predetermined part of the metal member in one direction by moving the movable die in one direction from the initial position, and then, By returning the movable die from the position in one direction to the initial position, the bending portion of the metal member is partially bent back in one direction, and thereafter, the movable die is moved in a predetermined direction, for example, in the one direction or When the metal member is bent in one direction as described above, and when the metal member is bent in one direction as described above, when the metal member is bent in one direction by moving in the other direction, the upstream side of the bent portion is bent in a predetermined direction. When the upstream side of the bent portion of the above is bent in a predetermined direction, at least the first heating means is operated, and when partial bending back of the bent portion of the metal member in one direction is performed, It is characterized in that only the second heating means is for controlling to operate.

【0009】請求項2の発明の金属部材の曲げ加工装置
は、上記の課題を解決するために、請求項1に記載の金
属部材の曲げ加工装置において、加熱制御手段が、可動
ダイによる金属部材の曲げ加工の曲率に応じた温度に金
属部材が加熱されるように制御するものであることを特
徴としている。
In order to solve the above-mentioned problems, the apparatus for bending a metal member according to a second aspect of the present invention is the apparatus for bending a metal member according to the first aspect, wherein the heating control means is a metal member using a movable die. It is characterized in that the metal member is controlled to be heated to a temperature corresponding to the curvature of the bending process.

【0010】請求項3の発明の金属部材の曲げ加工装置
は、上記の課題を解決するために、請求項1に記載の金
属部材の曲げ加工装置において、第1加熱手段および第
2加熱手段が、金属部材の曲げ加工部における内面側と
外面側とを異なる温度に加熱し得るものからなり、加熱
制御手段が、可動ダイによる金属部材の曲げ方向に基づ
いて、金属部材の曲げ加工部における内面側の温度が外
面側の温度よりも低くなるように制御するものであるこ
とを特徴としている。
In order to solve the above-mentioned problems, a metal member bending apparatus according to a third aspect of the present invention is the metal member bending apparatus according to the first aspect, wherein the first heating means and the second heating means are provided. , The inner surface side and the outer surface side of the bent portion of the metal member can be heated to different temperatures, and the heating control means, based on the bending direction of the metal member by the movable die, the inner surface of the bent portion of the metal member. It is characterized in that the temperature on the side is controlled to be lower than the temperature on the outer surface side.

【0011】[0011]

【作用】請求項1の構成によれば、可動ダイが初期位置
から一方向へ移動することにより金属部材の所定部位が
一方向へ曲げられるとき、および可動ダイが所定方向、
例えば上記の一方向あるいはその他の方向へ移動するこ
とにより金属部材の一方向への曲げ加工部の上流側が所
定方向に曲げられるときには、加熱制御手段の制御によ
り、少なくとも固定ダイ出口部の金属部材が加熱される
ので、曲げ加工部の変形抵抗が低下し、固定ダイとプッ
シャとの間において座屈部を生じることなく曲げ加工を
行うことができる。
According to the structure of claim 1, when the movable die moves in one direction from the initial position to bend a predetermined portion of the metal member in one direction, and when the movable die moves in a predetermined direction,
For example, when the upstream side of the bent portion in one direction of the metal member is bent in a predetermined direction by moving in one direction or the other direction, at least the metal member at the fixed die outlet is controlled by the heating control means. Since it is heated, the deformation resistance of the bending portion is reduced, and the bending can be performed without causing a buckling portion between the fixed die and the pusher.

【0012】また、可動ダイが上記の一方向の位置から
初期位置へ戻ることにより金属部材における一方向への
曲げ加工部の部分的な曲げ戻しが行われるときには、可
動ダイ入口部の金属部材のみが加熱されるので、金属部
材における固定ダイと可動ダイとの間の部位を直線状に
戻すことができる。従って、上記のように金属部材をさ
らに所定方向へ曲げたときには、その部位を良好な湾曲
形状に形成することができ、金属部材の所定部位を一方
向に曲げ、さらにその上流側を所定方向に曲げる曲げ加
工において、金属部材を所望の形状に加工することがで
きる。
Further, when the movable die is partially bent back in one direction in the metal member by returning from the position in the one direction to the initial position, only the metal member at the inlet portion of the movable die is used. Is heated, the portion of the metal member between the fixed die and the movable die can be linearly returned. Therefore, when the metal member is further bent in the predetermined direction as described above, that portion can be formed into a favorable curved shape, the predetermined portion of the metal member is bent in one direction, and the upstream side thereof is further set in the predetermined direction. In the bending process of bending, the metal member can be processed into a desired shape.

【0013】請求項2の構成よれば、請求項1の構成に
よる作用に加えて、加熱制御手段により可動ダイによる
金属部材の曲げ加工の曲率に応じた温度に金属部材が加
熱されるように加熱手段が制御されるので、金属部材に
対しての過度の加熱による曲げ加工部での座屈の発生、
および加熱不足による曲げ加工部での割れの発生を防止
することができ、加熱温度を常に一定に設定している場
合と比較して、良好な曲げ加工が可能となる。
According to the structure of claim 2, in addition to the function of the structure of claim 1, the heating control means heats the metal member to a temperature corresponding to the curvature of the bending process of the metal member by the movable die. Since the means is controlled, the occurrence of buckling in the bending portion due to excessive heating of the metal member,
Further, it is possible to prevent the occurrence of cracks in the bent portion due to insufficient heating, and it is possible to perform favorable bending as compared with the case where the heating temperature is always set to be constant.

【0014】請求項3の構成によれば、請求項1の構成
による作用に加えて、加熱制御手段は、金属部材の曲げ
加工部における内面側と外面側とを異なる温度に加熱し
得るものからなり、加熱制御手段は、可動ダイによる金
属部材の曲げ方向に基づいて、金属部材の曲げ加工部に
おける内面側の温度が外面側の温度よりも低くなるよう
に第1加熱手段および第2加熱手段を制御するので、金
属部材における曲げの内面側での座屈の発生と曲げの外
面側での割れの発生とを防止することができ、金属部材
における曲げの内面側と外面側とを同一の温度に加熱し
ている場合と比較して、良好な曲げ加工が可能となる。
According to the structure of claim 3, in addition to the function of the structure of claim 1, the heating control means can heat the inner surface side and the outer surface side of the bent portion of the metal member to different temperatures. The heating control means, based on the bending direction of the metal member by the movable die, the first heating means and the second heating means so that the temperature on the inner surface side of the bent portion of the metal member becomes lower than the temperature on the outer surface side. Therefore, it is possible to prevent the occurrence of buckling on the inner surface side of the bending and the occurrence of cracks on the outer surface side of the bending in the metal member, and to make the inner surface side and the outer surface side of the bending of the metal member the same. Better bending is possible as compared with the case of heating to a temperature.

【0015】即ち、例えば金属部材における曲げの内面
側と外面側とを同一の温度に加熱している場合、曲げの
外面側での割れを防止し得る温度に曲げ加工部を加熱す
れば、曲げの内面側では降伏点が低下し過ぎて座屈を生
じる一方、曲げの内面側での座屈を防止し得る温度に抑
えて曲げ加工部を加熱すれば、曲げの外面側では十分な
延びが生じず、割れが発生する。従って、金属部材にお
ける曲げの内面側と外面側とに対して上記のような温度
制御を行えば、曲げ加工部において座屈および割れを生
じることなく、良好な曲げ加工が可能となる。
That is, for example, when the inner surface side and the outer surface side of the bending of the metal member are heated to the same temperature, if the bending portion is heated to a temperature that can prevent cracking on the outer surface side of the bending, On the inner surface side of the, the yield point decreases too much and buckling occurs, but if the bending part is heated to a temperature that can prevent buckling on the inner surface side of bending, sufficient bending will not occur on the outer surface side of bending. It does not occur and cracks occur. Therefore, if the temperature control as described above is performed on the inner surface side and the outer surface side of the bending of the metal member, favorable bending can be performed without causing buckling and cracking in the bending portion.

【0016】[0016]

【実施例】【Example】

〔実施例1〕本発明の一実施例を図1ないし図3に基づ
いて以下に説明する。本実施例の曲げ加工装置は、図1
に示すように、アルミニウム合金の押し出し材である金
属部材としての方形の金属管1の曲げ加工を行うものと
なっている。この曲げ加工装置は、固定ダイ2、この固
定ダイ2の前方、即ち金属管1の押し出し方向における
下流側に設けられた可動ダイとしての可動ジャイロダイ
3、および固定ダイ2の上流側に設けられたプッシャ4
を備えている。
[Embodiment 1] An embodiment of the present invention will be described below with reference to FIGS. The bending apparatus of this embodiment is shown in FIG.
As shown in FIG. 3, the rectangular metal tube 1 as a metal member which is an extruded material of aluminum alloy is bent. This bending apparatus is provided on the fixed die 2, a movable gyro die 3 as a movable die provided in front of the fixed die 2, that is, on the downstream side in the extrusion direction of the metal tube 1, and on the upstream side of the fixed die 2. Ta pusher 4
Is equipped with.

【0017】上記の固定ダイ2は所定位置に固定され、
可動ジャイロダイ3は金属管1の曲げ方向に応じて上下
左右および回転方向、即ち三次元方向に駆動されるよう
になっている。また、プッシャ4は、断面が金属管1と
ほぼ同形の管状をなし、金属管1の上流側端部を押し
て、固定ダイ2と可動ジャイロダイ3とに挿通されてい
る金属管1を下流側へ押し出すものとなっている。
The fixed die 2 is fixed at a predetermined position,
The movable gyro die 3 is driven in the up / down / left / right direction and the rotation direction, that is, the three-dimensional direction according to the bending direction of the metal tube 1. The pusher 4 has a tubular shape whose cross section is almost the same as that of the metal tube 1, and pushes the upstream end of the metal tube 1 to push the metal tube 1 inserted into the fixed die 2 and the movable gyro die 3 to the downstream side. It is supposed to be pushed out to.

【0018】さらに、本曲げ加工装置は、上記の固定ダ
イ2の出口部における金属管1の外周に高周波加熱コイ
ル5を備え、可動ジャイロダイ3の入口部における金属
管1の外周に高周波加熱コイル6を備えている。これら
高周波加熱コイル5・6は、金属管1を高周波誘導加熱
するものであり、図2に示すように、切換えスイッチ7
を介して高周波発振器8と接続されている。そして、上
記の高周波加熱コイル5と高周波発振器8により第1加
熱手段が構成され、高周波加熱コイル6と高周波発振器
8とにより第2加熱手段が構成されている。
Further, the bending apparatus is provided with a high frequency heating coil 5 on the outer circumference of the metal tube 1 at the exit of the fixed die 2 and a high frequency heating coil on the outer circumference of the metal tube 1 at the entrance of the movable gyro die 3. 6 is provided. These high-frequency heating coils 5 and 6 are for high-frequency induction heating of the metal tube 1, and as shown in FIG.
It is connected to the high frequency oscillator 8 via. The high frequency heating coil 5 and the high frequency oscillator 8 constitute a first heating means, and the high frequency heating coil 6 and the high frequency oscillator 8 constitute a second heating means.

【0019】また、上記の切換えスイッチ7の切り換え
動作および高周波発振器8の作動は、可動ジャイロダイ
3の図示しない駆動装置を制御するジャイロダイ駆動制
御装置10から出力される駆動制御信号に基づいて、加
熱制御装置9により制御される。即ち、この加熱制御装
置9は、可動ジャイロダイ3による曲げ加工が行われる
際に、高周波発振器8を作動させるとともに、高周波発
振器8の出力が所定の高周波加熱コイル5または高周波
加熱コイル6に供給されるように切換えスイッチ7に切
り換え動作を行わせるものとなっている。そして、上記
の切換えスイッチ7および加熱制御装置9により加熱制
御手段が構成されている。
The switching operation of the changeover switch 7 and the operation of the high-frequency oscillator 8 are based on a drive control signal output from a gyro die drive control device 10 for controlling a drive device (not shown) of the movable gyro die 3. It is controlled by the heating control device 9. That is, the heating control device 9 activates the high frequency oscillator 8 when bending is performed by the movable gyro die 3, and the output of the high frequency oscillator 8 is supplied to a predetermined high frequency heating coil 5 or high frequency heating coil 6. Thus, the changeover switch 7 is made to perform the changeover operation. The changeover switch 7 and the heating control device 9 constitute a heating control means.

【0020】上記の構成において、本曲げ加工装置によ
り金属管1の所定部位を一方向に曲げ、その上流側を反
対方向に曲げる加工、即ち金属管1をほぼS字形に曲げ
る加工を行う際には、先ず図3の(a)に示すように、
金属管1を固定ダイ2側から固定ダイ2と可動ジャイロ
ダイ3とに挿通させる。
In the above structure, when the predetermined portion of the metal pipe 1 is bent in one direction and the upstream side thereof is bent in the opposite direction by the bending device, that is, when the metal pipe 1 is bent into an almost S-shape. First, as shown in FIG.
The metal tube 1 is inserted from the fixed die 2 side into the fixed die 2 and the movable gyro die 3.

【0021】次に、プッシャ4にて金属管1を一定速度
で押し出しながら、加熱制御装置9の制御により、高周
波発振器8を作動させ、切換えスイッチ7を高周波加熱
コイル5側に切り換えて、金属管1における固定ダイ2
の出口部を加熱する。この状態で、図3の(a)に示す
状態から同図の(b)に示すように、可動ジャイロダイ
3を一方向へ回転させながら移動させ、金属管1を一方
向に曲げる。
Next, while pushing out the metal tube 1 with the pusher 4 at a constant speed, the high-frequency oscillator 8 is operated by the control of the heating control device 9 and the changeover switch 7 is switched to the high-frequency heating coil 5 side, so that the metal tube Fixed die 2 in 1
Heat the outlet of the. In this state, as shown in (b) of the same figure from the state shown in (a) of FIG. 3, the movable gyro die 3 is moved while being rotated in one direction, and the metal tube 1 is bent in one direction.

【0022】次に、切換えスイッチ7を高周波加熱コイ
ル6側に切り換えて、金属管1における可動ジャイロダ
イ3の入口部を加熱し、上記の状態から同図の(c)に
示すように、可動ジャイロダイ3を元の初期位置に戻
し、金属管1における固定ダイ2と可動ジャイロダイ3
との間の部位の曲げ戻しを行う。
Next, the changeover switch 7 is switched to the high frequency heating coil 6 side to heat the inlet portion of the movable gyro die 3 in the metal tube 1, and the movable state is moved from the above state as shown in FIG. The gyro die 3 is returned to the original initial position, and the fixed die 2 and the movable gyro die 3 in the metal tube 1 are
The part between and is bent back.

【0023】次に、切換えスイッチ7を再び高周波加熱
コイル5に切り換えて、金属管1における固定ダイ2の
出口部を加熱し、可動ジャイロダイ3を上記の方向とは
反対の方向へ回転させながら移動させ、金属管1を反対
方向に曲げる。これによって金属管1に対するほぼS字
形の曲げ加工が終了する。
Next, the changeover switch 7 is switched again to the high-frequency heating coil 5 to heat the outlet of the fixed die 2 in the metal tube 1 and rotate the movable gyro die 3 in the direction opposite to the above direction. Move and bend metal tube 1 in the opposite direction. This completes the substantially S-shaped bending process for the metal tube 1.

【0024】尚、上記の図3の(a)に示す状態から同
図の(b)に示す状態への曲げ加工、および同図の
(c)に示す状態から同図の(d)に示す状態への曲げ
加工の際には、高周波加熱コイル5に加えて高周波加熱
コイル6を作動させてもよい。この場合、切換えスイッ
チ7は、高周波発振器8の出力が高周波加熱コイル5お
よび高周波加熱コイル6の両方に供給される状態と、高
周波加熱コイル6のみに供給される状態とに切り換える
ものとなる。
Bending from the state shown in FIG. 3 (a) to the state shown in FIG. 3 (b), and the state shown in FIG. 3 (c) to the state shown in FIG. 3 (d). In the case of bending into a state, the high frequency heating coil 6 may be operated in addition to the high frequency heating coil 5. In this case, the changeover switch 7 switches between a state in which the output of the high frequency oscillator 8 is supplied to both the high frequency heating coil 5 and the high frequency heating coil 6, and a state in which the output is supplied only to the high frequency heating coil 6.

【0025】上記の曲げ加工において、図3の(a)に
示す状態から同図の(b)に示す状態に金属管1を曲げ
る際、および同図の(c)に示す状態から同図の(d)
に示す状態に金属管1を曲げる際には、高周波加熱コイ
ル5によって金属管1における固定ダイ2の出口部が加
熱され、この曲げ加工部の変形抵抗が低下するので、固
定ダイ2とプッシャ4との間で金属管1に座屈を生じる
ことなく、曲げ加工を行うことができる。
In the above bending process, when the metal pipe 1 is bent from the state shown in FIG. 3 (a) to the state shown in FIG. 3 (b), and from the state shown in FIG. 3 (c). (D)
When the metal tube 1 is bent into the state shown in Fig. 3, the high frequency heating coil 5 heats the outlet of the fixed die 2 in the metal tube 1, and the deformation resistance of the bent portion is reduced, so the fixed die 2 and the pusher 4 The bending process can be performed without buckling the metal tube 1 between and.

【0026】また、図3の(b)に示す状態から同図の
(c)に示す状態に金属管1における固定ダイ2と可動
ジャイロダイ3との間の部位の曲げ戻しを行う際には、
高周波加熱コイル6によって金属管1における可動ジャ
イロダイ3の入口部が加熱されるので、金属管1におけ
る固定ダイ2と可動ジャイロダイ3との間の部位を直線
状に戻すことができる。従って、同図の(d)に示すよ
うに、金属管1をさらに反対方向へ曲げたときには、そ
の部位を良好な湾曲形状に形成することができ、金属管
1を適切にほぼS字形に曲げ加工することができる。
When the portion of the metal tube 1 between the fixed die 2 and the movable gyro die 3 is bent back from the state shown in FIG. 3B to the state shown in FIG. 3C, ,
Since the inlet part of the movable gyro die 3 in the metal tube 1 is heated by the high-frequency heating coil 6, the portion of the metal tube 1 between the fixed die 2 and the movable gyro die 3 can be returned straight. Therefore, as shown in (d) of the same figure, when the metal pipe 1 is further bent in the opposite direction, that portion can be formed into a favorable curved shape, and the metal pipe 1 can be appropriately bent into an S-shape. It can be processed.

【0027】〔実施例2〕本発明の他の実施例を図1、
図4および図5に基づいて以下に説明する。尚、説明の
便宜上、前記の実施例の図面に示した手段と同一の機能
を有する手段には同一の符号を付記し、その説明を省略
する。
[Embodiment 2] Another embodiment of the present invention is shown in FIG.
This will be described below with reference to FIGS. 4 and 5. Incidentally, for convenience of explanation, the same reference numerals are given to the means having the same functions as the means shown in the drawings of the above-mentioned embodiment, and the explanation thereof will be omitted.

【0028】本実施例の曲げ加工装置は、図1に示した
構成において、高周波加熱コイル5に代えて、図4に示
すように、高周波加熱コイル21a〜21dを備えると
ともに、高周波加熱コイル6に代えて、上記の高周波加
熱コイル21a〜21dと同様に配された高周波加熱コ
イル22a〜22dを備えている。これら高周波加熱コ
イル21a〜21d・22a〜22dは、断面が方形を
なす金属管1の4面に個別に対応している。
The bending apparatus of the present embodiment is provided with high-frequency heating coils 21a to 21d as shown in FIG. 4 in place of the high-frequency heating coil 5 in the configuration shown in FIG. Instead, it is provided with high frequency heating coils 22a to 22d arranged in the same manner as the above high frequency heating coils 21a to 21d. These high-frequency heating coils 21a to 21d and 22a to 22d individually correspond to the four surfaces of the metal tube 1 having a rectangular cross section.

【0029】図5に示すように、上記の高周波加熱コイ
ル21a・22aは、切換えスイッチ23aを介して高
周波発振器24aと接続され、高周波加熱コイル21b
・22bは、切換えスイッチ23bを介して高周波発振
器24bと接続され、高周波加熱コイル21c・22c
は、切換えスイッチ23cを介して高周波発振器24c
と接続され、高周波加熱コイル21d・22dは、切換
えスイッチ23dを介して高周波発振器24dと接続さ
れている。そして、上記の高周波加熱コイル21a〜2
1dと高周波発振器24a〜24dとにより第1加熱手
段が構成され、高周波加熱コイル22a〜22dと高周
波発振器24a〜24dとにより第2加熱手段が構成さ
れている。
As shown in FIG. 5, the high frequency heating coils 21a and 22a are connected to a high frequency oscillator 24a via a changeover switch 23a, and the high frequency heating coil 21b is connected.
22b is connected to the high frequency oscillator 24b via the changeover switch 23b, and the high frequency heating coils 21c and 22c
Is a high-frequency oscillator 24c via a changeover switch 23c.
The high frequency heating coils 21d and 22d are connected to the high frequency oscillator 24d via the changeover switch 23d. And the above-mentioned high-frequency heating coils 21a-2
1d and the high frequency oscillators 24a to 24d constitute a first heating means, and the high frequency heating coils 22a to 22d and the high frequency oscillators 24a to 24d constitute a second heating means.

【0030】また、上記の切換えスイッチ23a〜23
dの切り換え動作および高周波発振器24a〜24dの
作動は、ジャイロダイ駆動制御装置10から出力される
駆動制御信号に基づいて、加熱制御手段としての加熱制
御装置25により制御される。そして、上記の切換えス
イッチ23a〜23dおよび加熱制御装置25により加
熱制御手段が構成されている。
Further, the changeover switches 23a-23
The switching operation of d and the operation of the high frequency oscillators 24a to 24d are controlled by the heating control device 25 as the heating control means based on the drive control signal output from the gyro die drive control device 10. The changeover switches 23a to 23d and the heating control device 25 constitute heating control means.

【0031】上記の加熱制御装置25は、可動ジャイロ
ダイ3による曲げ加工が行われる際に、高周波発振器2
4a〜24dを作動させるとともに、高周波発振器24
a〜24dの出力が所定の高周波加熱コイル21a〜2
1dまたは高周波加熱コイル22a〜22dに供給され
るように切換えスイッチ23a〜23dに切り換え動作
を行わせるものとなっている。加熱制御装置25の制御
による上記の切換えスイッチ23a〜23dの切り換え
動作は、前述の切換えスイッチ7の動作に対応し、高周
波加熱コイル5が作動する前記のタイミングで高周波加
熱コイル21a〜21dを作動させ、高周波加熱コイル
6が作動する前記のタイミングで高周波加熱コイル22
a〜22dを作動させるものとなっている。
The heating control device 25 described above uses the high-frequency oscillator 2 when bending is performed by the movable gyro die 3.
4a to 24d are activated, and the high frequency oscillator 24
Outputs a to 24d have predetermined high frequency heating coils 21a to 2d
1d or high-frequency heating coils 22a to 22d are supplied to the changeover switches 23a to 23d so as to perform a switching operation. The switching operation of the changeover switches 23a to 23d under the control of the heating control device 25 corresponds to the operation of the changeover switch 7 described above, and the high frequency heating coils 21a to 21d are operated at the timing when the high frequency heating coil 5 operates. , The high frequency heating coil 6 is operated at the above-described timing when the high frequency heating coil 6 is operated
a to 22d are operated.

【0032】即ち、図3において、高周波加熱コイル5
を高周波加熱コイル21a〜21dに置き換え、高周波
加熱コイル6を高周波加熱コイル22a〜22dに置き
換えて説明すれば、同図の(a)に示す状態から同図の
(b)に示す曲げを行うときには、高周波加熱コイル2
1a〜21dがON、高周波加熱コイル22a〜22d
がOFFとなり、同図の(b)に示す状態から同図の
(c)に示す曲げ戻しを行うときには、高周波加熱コイ
ル21a〜21dがOFF、高周波加熱コイル22a〜
22dがONとなる。また、同図の(c)に示す状態か
ら同図の(d)に示す曲げを行うときには、高周波加熱
コイル21a〜21dがON、高周波加熱コイル22a
〜22dがOFFとなる。
That is, in FIG. 3, the high frequency heating coil 5
Will be replaced with high-frequency heating coils 21a to 21d, and the high-frequency heating coil 6 will be replaced with high-frequency heating coils 22a to 22d. In the following description, when bending is performed from the state shown in FIG. , High frequency heating coil 2
1a to 21d are ON, high frequency heating coils 22a to 22d
Is turned off, and when the bending-back shown in (c) of the figure is performed from the state shown in (b) of the figure, the high-frequency heating coils 21a to 21d are turned off and the high-frequency heating coils 22a to 22a-
22d is turned on. Further, when the bending shown in (d) of the figure is performed from the state shown in (c) of the figure, the high-frequency heating coils 21a to 21d are turned on and the high-frequency heating coil 22a is turned on.
~ 22d is turned off.

【0033】また、加熱制御装置25は、上記の駆動制
御信号によって示される金属管1の曲げ加工の曲率に基
づいて、金属管1に対する曲げ加工の曲率が小さい場合
には、金属管1に対する加熱温度が相対的に低くなり、
金属管1に対する曲げ加工の曲率が大きい場合には、金
属管1に対する加熱温度が相対的に高くなるように、高
周波発振器24a〜24dを制御する。また、曲げ加工
部の長さに応じて加熱時間も制御する。
Further, the heating control device 25 heats the metal tube 1 based on the bending curvature of the metal tube 1 indicated by the drive control signal when the bending curvature of the metal tube 1 is small. The temperature is relatively low,
When the bending of the metal tube 1 has a large curvature, the high frequency oscillators 24a to 24d are controlled so that the heating temperature for the metal tube 1 becomes relatively high. The heating time is also controlled according to the length of the bent portion.

【0034】上記のような曲げ加工の曲率に応じた制御
により、金属管1に対しての過度の加熱による曲げ加工
部での座屈の発生、および加熱不足による曲げ加工部で
の割れの発生を防止することができ、加熱温度を常に一
定に設定している場合と比較して、良好な曲げ加工が可
能となる。
By the control according to the curvature of the bending work as described above, buckling occurs in the bending work part due to excessive heating of the metal tube 1, and cracking occurs in the bending work part due to insufficient heating. It is possible to prevent the above, and it becomes possible to perform favorable bending as compared with the case where the heating temperature is always set to be constant.

【0035】尚、上記のように、各高周波加熱コイル2
1a〜21dおよび各高周波加熱コイル22a〜22d
に同一の加熱動作を行わせる場合は、図1に示したよう
に、高周波加熱コイル21a〜21dに対応する1個の
高周波加熱コイル5と高周波加熱コイル22a〜22d
に対応する1個の高周波加熱コイル6を備えるととも
に、これらに対応する1個の切換えスイッチおよび1個
の高周波発振器を備えた構成、即ち図1および図2に示
した構成でも対応可能である。
As described above, each high frequency heating coil 2
1a to 21d and high frequency heating coils 22a to 22d
When the same heating operation is performed on each of the high frequency heating coils 21a to 21d, as shown in FIG.
In addition to the one high-frequency heating coil 6 corresponding to the above, a configuration including one changeover switch and one high-frequency oscillator corresponding thereto, that is, the configuration shown in FIGS. 1 and 2 is also applicable.

【0036】また、加熱制御装置25は、上記の駆動制
御信号によって示される金属管1の曲げ方向に基づい
て、金属管1の曲げの外面側と内面側とで加熱温度が異
なるように、即ち曲げの外面側では相対的に高温とな
り、曲げの内面側では相対的に低温となるように制御す
る。このような曲げ方向に応じた温度制御により、金属
管1における曲げの内面側での座屈の発生と曲げの外面
側での割れの発生とを防止することができ、良好な曲げ
加工が可能となる。
Further, the heating control device 25 controls the heating temperature to be different between the outer surface side and the inner surface side of the bending of the metal tube 1 based on the bending direction of the metal tube 1 indicated by the drive control signal, that is, It is controlled so that the outer surface side of the bend has a relatively high temperature and the inner surface side of the bend has a relatively low temperature. By controlling the temperature according to such a bending direction, it is possible to prevent buckling on the inner surface side of the bending and cracks on the outer surface side of the bending of the metal tube 1, and it is possible to perform favorable bending. Becomes

【0037】即ち、例えば金属管1における曲げの内面
側と外面側とを同一の温度に加熱している場合、曲げの
外面側での割れを防止し得る温度に曲げ加工部を加熱す
れば、曲げの内面側では座屈を生じる。これは、曲げ加
工の際に曲げの内面側が縮む動作を行う上において降伏
点が低下し過ぎるためである。一方、曲げの内面側での
座屈を防止し得る温度に抑えて曲げ加工部を加熱すれ
ば、曲げの外面側では十分な延びが生じず、割れが発生
する。従って、金属管1における曲げの内面側と外面側
とに対して上記のような温度制御を行えば、曲げ加工部
において座屈および割れを生じることなく、良好な曲げ
加工が可能となる。
That is, for example, when the inner surface side and the outer surface side of the bending of the metal tube 1 are heated to the same temperature, if the bending portion is heated to a temperature at which cracking on the outer surface side of the bending can be prevented, Buckling occurs on the inner side of bending. This is because the yield point is lowered too much in performing the operation of contracting the inner surface side of bending during bending. On the other hand, if the bending portion is heated to a temperature that can prevent buckling on the inner surface side of bending, sufficient bending does not occur on the outer surface side of bending and cracking occurs. Therefore, if the temperature control as described above is performed on the inner surface side and outer surface side of the bending of the metal tube 1, good bending can be performed without buckling and cracking in the bending portion.

【0038】尚、以上の実施例において、本曲げ加工装
置は、金属管1を一方向に曲げた後、その上流側を反対
方向に曲げるものとしているが、これに限定されること
なく、金属管1を一方向に曲げた後、その上流側を所定
方向、即ち同じ一方向またはその他の方向に曲げるもの
であってもよく、この場合にも、同様に良好な曲げ加工
を行うことができる。
In the above embodiment, the bending apparatus bends the metal pipe 1 in one direction and then bends the upstream side in the opposite direction, but the invention is not limited to this. After the pipe 1 is bent in one direction, its upstream side may be bent in a predetermined direction, that is, in the same one direction or another direction, and in this case as well, good bending can be performed. .

【0039】また、上記の加熱手段は、高周波加熱コイ
ルと高周波発振器とからなるものとしているが、これに
限定されることなく、金属管1の所定領域を加熱可能な
周知の加熱技術を適用することができる。
The above heating means is composed of a high frequency heating coil and a high frequency oscillator. However, the heating means is not limited to this, and a known heating technique capable of heating a predetermined region of the metal tube 1 is applied. be able to.

【0040】また、本曲げ加工装置は、方形の閉断面を
有する金属部材を加工するものとなっているが、固定ダ
イ2、可動ジャイロダイ3および高周波加熱コイル5・
6・21a〜21d・22a〜22dの形状を加工する
金属部材の形状に応じて選定することにより、その他、
円形の閉断面、あるいはコ字形の開断面もくしはL字形
の開断面等を有する金属部材の加工にも適用可能であ
る。
The bending apparatus, which processes a metal member having a rectangular closed cross section, includes a fixed die 2, a movable gyro die 3 and a high frequency heating coil 5.
By selecting the shape of 6 ・ 21a to 21d ・ 22a to 22d according to the shape of the metal member to be processed,
It can also be applied to the processing of a metal member having a circular closed section, a U-shaped open section, an L-shaped open section, or the like.

【0041】[0041]

【発明の効果】請求項1の発明の金属部材の曲げ加工装
置は、以上のように、固定ダイ出口部の金属部材を加熱
する第1加熱手段と、可動ダイ入口部の金属部材を加熱
する第2加熱手段とを備えるとともに、これら第1加熱
手段と第2加熱手段との作動を制御する加熱制御手段を
備え、この加熱制御手段は、可動ダイが初期位置から一
方向へ移動することにより金属部材の所定部位が一方向
へ曲げられ、次に、可動ダイが上記の一方向の位置から
初期位置へ戻ることより金属部材における一方向への曲
げ加工部の部分的な曲げ戻しが行われ、その後、可動ダ
イが所定方向へ移動することにより金属部材の一方向へ
の曲げ加工部の上流側が所定方向に曲げられる曲げ加工
の際、金属部材が上記のように一方向へ曲げられると
き、およびこの一方向への曲げ加工部の上流側が所定方
向へ曲げられるときに、少なくとも第1加熱手段が作動
し、金属部材における上記の一方向への曲げ加工部の部
分的な曲げ戻しが行われるときに、第2加熱手段のみが
作動するように制御する構成である。
As described above, the apparatus for bending a metal member according to the first aspect of the present invention heats the metal member at the fixed die outlet and the metal member at the movable die inlet. In addition to the second heating means, a heating control means for controlling the operation of the first heating means and the second heating means is provided, and the heating control means is provided by moving the movable die in one direction from the initial position. A predetermined portion of the metal member is bent in one direction, and then the movable die is returned from the position in the one direction to the initial position to partially bend back the bent portion of the metal member in one direction. , And then, when the movable die is moved in a predetermined direction, the metal member is bent in one direction as described above during bending in which the upstream side of the bent portion of the metal member in one direction is bent in a predetermined direction. And this one When the upstream side of the bent portion of the metal member is bent in a predetermined direction, at least the first heating means is activated, and when the partial bending back of the bent portion of the metal member in the one direction is performed, This is a configuration in which only two heating means are controlled to operate.

【0042】これにより、金属部材における一方向への
曲げ加工部の部分的な曲げ戻しが行われるときには、金
属部材における固定ダイと可動ダイとの間の部位を直線
状に戻すことができ、その後、金属部材をさらに所定方
向へ曲げたときには、その部位を良好な湾曲形状に形成
することができる。従って、金属部材の所定部位を一方
向に曲げ、さらにその上流側を所定方向に曲げる曲げ加
工において、金属部材を所望の形状に曲げ加工すること
ができるという効果を奏する。
As a result, when the bent portion of the bent portion of the metal member in one direction is partially bent back, the portion of the metal member between the fixed die and the movable die can be linearly returned. When the metal member is further bent in the predetermined direction, that portion can be formed into a favorable curved shape. Therefore, in the bending process of bending a predetermined portion of the metal member in one direction and further bending the upstream side of the metal member in the predetermined direction, the metal member can be bent into a desired shape.

【0043】請求項2の発明の金属部材の曲げ加工装置
は、以上のように、請求項1の発明の金属部材の曲げ加
工装置において、加熱制御手段が、可動ダイによる金属
部材の曲げ加工の曲率に応じた温度に金属部材が加熱さ
れるように制御する構成である。
As described above, the apparatus for bending a metal member according to a second aspect of the present invention is the apparatus for bending a metal member according to the first aspect of the present invention, wherein the heating control means controls the bending of the metal member by the movable die. The configuration is such that the metal member is heated to a temperature according to the curvature.

【0044】これにより、請求項1の発明の効果に加え
て、金属部材に対しての過度の加熱による曲げ加工部で
の座屈の発生、および加熱不足による曲げ加工部での割
れの発生を防止することができ、加熱温度を常に一定に
設定している場合と比較して、良好な曲げ加工が可能で
あるという効果を奏する。
As a result, in addition to the effect of the first aspect of the present invention, buckling occurs in the bent portion due to excessive heating of the metal member and cracking occurs in the bent portion due to insufficient heating. It is possible to prevent this, and it is possible to perform an excellent bending process as compared with the case where the heating temperature is always set to be constant.

【0045】請求項3の発明の金属部材の曲げ加工装置
は、以上のように、請求項1の発明の金属部材の曲げ加
工装置において、第1加熱手段および第2加熱手段が、
金属部材の曲げ加工部における内面側と外面側とを異な
る温度に加熱し得るものからなり、加熱制御手段が、可
動ダイによる金属部材の曲げ方向に基づいて、金属部材
の曲げ加工部における内面側の温度が外面側の温度より
も低くなるように制御する構成である。
As described above, the apparatus for bending a metal member according to a third aspect of the present invention is the apparatus for bending a metal member according to the first aspect, wherein the first heating means and the second heating means are:
The inner surface side and the outer surface side of the bent portion of the metal member can be heated to different temperatures, and the heating control means, based on the bending direction of the metal member by the movable die, the inner surface side of the bent portion of the metal member. The temperature is controlled to be lower than the temperature on the outer surface side.

【0046】これにより、請求項1の発明の効果に加え
て、金属部材における曲げの内面側での座屈の発生と曲
げの外面側での割れの発生とを防止することができ、金
属部材における曲げの内面側と外面側とを同一の温度に
加熱している場合と比較して、良好な曲げ加工が可能で
あるという効果を奏する。
As a result, in addition to the effect of the first aspect of the present invention, it is possible to prevent the occurrence of buckling on the inner surface side of the bending and the occurrence of cracks on the outer surface side of the bending in the metal member. As compared with the case where the inner surface side and the outer surface side of the bending are heated to the same temperature, there is an effect that excellent bending can be performed.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の一実施例を示す金属部材の曲げ加工装
置の斜視図である。
FIG. 1 is a perspective view of a metal member bending apparatus according to an embodiment of the present invention.

【図2】図1に示した各高周波加熱コイルによる加熱動
作を制御する構成を示すブロック図である。
2 is a block diagram showing a configuration for controlling a heating operation by each high-frequency heating coil shown in FIG.

【図3】図1に示した曲げ加工装置による金属管の曲げ
加工動作を示す説明図である。
FIG. 3 is an explanatory view showing a bending operation of a metal pipe by the bending apparatus shown in FIG.

【図4】本発明の他の実施例を示すものであって、金属
管に対する高周波加熱コイルの配設状態の説明図であ
る。
FIG. 4 shows another embodiment of the present invention, and is an explanatory view of a disposition state of a high frequency heating coil with respect to a metal tube.

【図5】図4に示した各高周波加熱コイルによる加熱動
作を制御する構成を示すブロック図である。
5 is a block diagram showing a configuration for controlling a heating operation by each high-frequency heating coil shown in FIG.

【図6】従来の曲げ加工装置による曲げ加工において、
金属部材に座屈部が発生した状態を示す斜視図である。
FIG. 6 shows a bending process using a conventional bending device.
It is a perspective view showing the state where a buckling part occurred in a metal member.

【図7】金属管に対する加熱機能を備えたものとして考
えられる金属部材の曲げ加工装置の斜視図である。
FIG. 7 is a perspective view of a bending apparatus for a metal member, which is considered to have a heating function for a metal tube.

【図8】図7に示した曲げ加工装置による金属管の曲げ
加工動作を示す説明図である。
8 is an explanatory view showing a bending operation of a metal pipe by the bending apparatus shown in FIG.

【符号の説明】[Explanation of symbols]

1 金属管(金属部材) 2 固定ダイ 3 可動ジャイロダイ(可動ダイ) 4 プッシャ 5 高周波加熱コイル(第1加熱手段) 6 高周波加熱コイル(第2加熱手段) 7 切換えスイッチ(加熱制御手段) 8 高周波発振器(第1加熱手段、第2加熱
手段) 9 加熱制御装置(加熱制御手段) 21a〜21d 高周波加熱コイル(第1加熱手段) 22a〜22d 高周波加熱コイル(第2加熱手段) 23a〜23d 切換えスイッチ(加熱制御手段) 24a〜24d 高周波発振器(第1加熱手段、第2加
熱手段) 25 加熱制御装置(加熱制御手段)
1 Metal Tube (Metal Member) 2 Fixed Die 3 Movable Gyro Die (Movable Die) 4 Pusher 5 High Frequency Heating Coil (First Heating Means) 6 High Frequency Heating Coil (Second Heating Means) 7 Changeover Switch (Heating Control Means) 8 High Frequency Oscillator (first heating means, second heating means) 9 Heating control device (heating control means) 21a to 21d High frequency heating coil (first heating means) 22a to 22d High frequency heating coil (second heating means) 23a to 23d Changeover switch (Heating control means) 24a to 24d High-frequency oscillator (first heating means, second heating means) 25 Heating control device (heating control means)

───────────────────────────────────────────────────── フロントページの続き (72)発明者 西口 勝也 広島県安芸郡府中町新地3番1号 マツダ 株式会社内 ─────────────────────────────────────────────────── ─── Continued Front Page (72) Inventor Katsuya Nishiguchi 3-1, Shinchi, Fuchu-cho, Aki-gun, Hiroshima Prefecture Mazda Motor Corporation

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】固定ダイの上流側にプッシャを備えるとと
もに、固定ダイの下流側に可動ダイを備え、上記のプッ
シャにより金属部材をその後端部側から固定ダイ方向へ
押し出しながら可動ダイを移動させて曲げ加工を行う金
属部材の曲げ加工装置において、 上記の固定ダイ出口部の金属部材を加熱する第1加熱手
段と、可動ダイ入口部の金属部材を加熱する第2加熱手
段とを備えるとともに、これら第1加熱手段と第2加熱
手段との作動を制御する加熱制御手段を備え、この加熱
制御手段は、上記の可動ダイが初期位置から一方向へ移
動することにより金属部材の所定部位が一方向へ曲げら
れ、次に、可動ダイが上記の一方向の位置から初期位置
へ戻ることより金属部材における一方向への曲げ加工部
の部分的な曲げ戻しが行われ、その後、可動ダイが所定
方向へ移動することにより金属部材の一方向への曲げ加
工部の上流側が所定方向に曲げられる曲げ加工の際、金
属部材が上記のように一方向へ曲げられるとき、および
この一方向への曲げ加工部の上流側が所定方向へ曲げら
れるときに、少なくとも第1加熱手段が作動し、金属部
材における上記の一方向への曲げ加工部の部分的な曲げ
戻しが行われるときに、第2加熱手段のみが作動するよ
うに制御するものであることを特徴とする金属部材の曲
げ加工装置。
1. A pusher is provided on the upstream side of a fixed die, and a movable die is provided on the downstream side of the fixed die. The pusher moves the movable die while pushing the metal member from the rear end side toward the fixed die. In a bending apparatus for a metal member that performs bending by means of: a first heating means for heating the metal member at the fixed die outlet, and a second heating means for heating the metal member at the movable die inlet; A heating control means for controlling the operation of the first heating means and the second heating means is provided, and the heating control means moves the movable die in one direction from the initial position so that a predetermined portion of the metal member is made uniform. Direction, and then the movable die is returned from the position in one direction to the initial position to partially bend back the bent portion in one direction in the metal member, and thereafter, When the movable die moves in a predetermined direction, the metal member is bent in one direction as described above during bending in which the upstream side of the bent portion of the metal member in one direction is bent in a predetermined direction. When the upstream side of the bending portion in the direction is bent in the predetermined direction, at least the first heating means is operated, and when the bending portion in the one direction in the metal member is partially bent back, An apparatus for bending a metal member, characterized in that only the second heating means is controlled so as to operate.
【請求項2】上記の加熱制御手段は、可動ダイによる金
属部材の曲げ加工の曲率に応じた温度に金属部材が加熱
されるように制御するものであることを特徴とする請求
項1に記載の金属部材の曲げ加工装置。
2. The heating control means controls the metal member so that the metal member is heated to a temperature corresponding to a curvature of bending of the metal member by the movable die. Bending equipment for metal parts.
【請求項3】上記の第1加熱手段および第2加熱手段
は、金属部材の曲げ加工部における内面側と外面側とを
異なる温度に加熱し得るものからなり、上記の加熱制御
手段は、可動ダイによる金属部材の曲げ方向に基づい
て、金属部材の曲げ加工部における内面側の温度が外面
側の温度よりも低くなるように制御するものであること
を特徴とする請求項1に記載の金属部材の曲げ加工装
置。
3. The first heating means and the second heating means are capable of heating the inner surface side and the outer surface side of a bent portion of a metal member to different temperatures, and the heating control means is movable. The metal according to claim 1, wherein the temperature on the inner surface side of the bent portion of the metal member is controlled to be lower than the temperature on the outer surface side based on the bending direction of the metal member by the die. Bending equipment for parts.
JP33748792A 1992-12-17 1992-12-17 Metal member bending machine Expired - Fee Related JP3195082B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP33748792A JP3195082B2 (en) 1992-12-17 1992-12-17 Metal member bending machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP33748792A JP3195082B2 (en) 1992-12-17 1992-12-17 Metal member bending machine

Publications (2)

Publication Number Publication Date
JPH06182452A true JPH06182452A (en) 1994-07-05
JP3195082B2 JP3195082B2 (en) 2001-08-06

Family

ID=18309117

Family Applications (1)

Application Number Title Priority Date Filing Date
JP33748792A Expired - Fee Related JP3195082B2 (en) 1992-12-17 1992-12-17 Metal member bending machine

Country Status (1)

Country Link
JP (1) JP3195082B2 (en)

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2006093006A1 (en) * 2005-03-03 2006-09-08 Sumitomo Metal Industries, Ltd. Method of bending processing for metal material, bending processing apparatus, bending processing equipment line and bending-processed produced obtained thereby
JP2007301587A (en) * 2006-05-10 2007-11-22 Sumitomo Metal Ind Ltd Method and apparatus for bending special pipe, and product bent by the same method and apparatus
EP2149409A1 (en) * 2007-04-04 2010-02-03 Sumitomo Metal Industries, Ltd. Manufacturing method, manufacturing apparatus and continuous manufacturing apparatus for bent products
KR100941366B1 (en) * 2009-04-20 2010-02-10 (주)케이티중공업 Method for manufacturing drum for heat recovery steam generator using frequency-heat-treatment
US20100218577A1 (en) * 2005-03-03 2010-09-02 Sumitomo Metal Industries, Ltd. Three-dimensionally bending machine, bending-equipment line, and bent product
US20120247170A1 (en) * 2008-11-12 2012-10-04 Sumitomo Metal Industries, Ltd. Arm material and a method for its manufacture
US8833127B2 (en) 2009-01-14 2014-09-16 Nippon Steel & Sumitomo Metal Corporation Hollow member and an apparatus and method for its manufacture
US8919171B2 (en) 2005-03-03 2014-12-30 Nippon Steel & Sumitomo Metal Corporation Method for three-dimensionally bending workpiece and bent product
WO2016173583A1 (en) * 2015-04-28 2016-11-03 AWS Schäfer Technologie GmbH Method for induction bend forming a compression-resistant pipe having a large wall thickness and a large diameter
EP2522442A4 (en) * 2010-01-06 2018-03-21 Nippon Steel & Sumitomo Metal Corporation Flexure member manufacturing method and flexture member manufacturing device

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
BRPI0919912A8 (en) * 2008-10-28 2017-10-24 Nippon Steel & Sumitomo Metal Corp method and apparatus for making a folded product

Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8863565B2 (en) * 2005-03-03 2014-10-21 Nippon Steel & Sumitomo Metal Corporation Three-dimensionally bending machine, bending-equipment line, and bent product
US8919171B2 (en) 2005-03-03 2014-12-30 Nippon Steel & Sumitomo Metal Corporation Method for three-dimensionally bending workpiece and bent product
US20100218577A1 (en) * 2005-03-03 2010-09-02 Sumitomo Metal Industries, Ltd. Three-dimensionally bending machine, bending-equipment line, and bent product
WO2006093006A1 (en) * 2005-03-03 2006-09-08 Sumitomo Metal Industries, Ltd. Method of bending processing for metal material, bending processing apparatus, bending processing equipment line and bending-processed produced obtained thereby
JP2007301587A (en) * 2006-05-10 2007-11-22 Sumitomo Metal Ind Ltd Method and apparatus for bending special pipe, and product bent by the same method and apparatus
EP2149409A1 (en) * 2007-04-04 2010-02-03 Sumitomo Metal Industries, Ltd. Manufacturing method, manufacturing apparatus and continuous manufacturing apparatus for bent products
EP2149409A4 (en) * 2007-04-04 2013-04-03 Nippon Steel & Sumitomo Metal Corp Manufacturing method, manufacturing apparatus and continuous manufacturing apparatus for bent products
US20120247170A1 (en) * 2008-11-12 2012-10-04 Sumitomo Metal Industries, Ltd. Arm material and a method for its manufacture
US8776567B2 (en) * 2008-11-12 2014-07-15 Nippon Steel & Sumitomo Metal Corporation Arm material and a method for its manufacture
US8833127B2 (en) 2009-01-14 2014-09-16 Nippon Steel & Sumitomo Metal Corporation Hollow member and an apparatus and method for its manufacture
KR100941366B1 (en) * 2009-04-20 2010-02-10 (주)케이티중공업 Method for manufacturing drum for heat recovery steam generator using frequency-heat-treatment
EP2522442A4 (en) * 2010-01-06 2018-03-21 Nippon Steel & Sumitomo Metal Corporation Flexure member manufacturing method and flexture member manufacturing device
WO2016173583A1 (en) * 2015-04-28 2016-11-03 AWS Schäfer Technologie GmbH Method for induction bend forming a compression-resistant pipe having a large wall thickness and a large diameter
CN107073543A (en) * 2015-04-28 2017-08-18 Aws舍费尔技术有限公司 For making the compression tube with big wall thickness and major diameter sense the method for flexural deformation
RU2636427C1 (en) * 2015-04-28 2017-11-23 Авс Шефер Технологи Гмбх Method of induction bending of pressure-resistant pipe with very thick wall and large diametre
KR20170138389A (en) * 2015-04-28 2017-12-15 아베에스 섀퍼 테크놀로지 게엠베하 Method for induction bend forming a compression-resistant pipe having a large wall thickness and a large diameter
CN107073543B (en) * 2015-04-28 2019-01-15 Aws舍费尔技术有限公司 Method for making that there is the induction bending deformation of the compression tube of big wall thickness and major diameter

Also Published As

Publication number Publication date
JP3195082B2 (en) 2001-08-06

Similar Documents

Publication Publication Date Title
JPH06182452A (en) Bending device for metallic member
JP4119362B2 (en) Method and apparatus for manufacturing automotive beams
US20070095001A1 (en) Continuous process of roll-forming pre-stamped varying shapes
JP5608669B2 (en) Method of manufacturing thermoformed part including bending process performed with mold closed, and mold for applying this method
JP3195083B2 (en) Metal member bending machine
EP1737590B1 (en) Method for local forming of a hollow workpiece
JP5695454B2 (en) Manufacturing method of body frame
JPH0371928A (en) Variable shaft bender
JP3658940B2 (en) 3D bending method for profiles
US4331016A (en) Tube bending apparatus with elongated inner mandrel
WO1999011398A1 (en) Method and apparatus for bending a workpiece
JPS5930428A (en) Bending method of thick plate into v shape
JPH06142775A (en) Roll bender
JPH0347728A (en) Blow molding method of resin molded item
JP3594262B2 (en) Metal tube bending method
JP4044706B2 (en) Hydroform processing method
JP4822485B2 (en) Hemming equipment
JP2001246419A (en) Bumper reinforcement, bending method and bending apparatus
JP2725425B2 (en) Metal tube bending method
JP2005088066A (en) Enlarge-working method for shaft
SU1732808A4 (en) Method and apparatus for making polyhedral flasks
JPS609542A (en) Enlarging method of sectional area of bar material
EP0570801A1 (en) Process of making seamless metal tube
JP2788702B2 (en) Bent pipe and method of manufacturing the same
JP3387739B2 (en) Aluminum or aluminum alloy bending member, bending method and bending mold

Legal Events

Date Code Title Description
FPAY Renewal fee payment (prs date is renewal date of database)

Year of fee payment: 8

Free format text: PAYMENT UNTIL: 20090601

LAPS Cancellation because of no payment of annual fees