JPH06142601A - Continuous baking method of coating - Google Patents
Continuous baking method of coatingInfo
- Publication number
- JPH06142601A JPH06142601A JP32722292A JP32722292A JPH06142601A JP H06142601 A JPH06142601 A JP H06142601A JP 32722292 A JP32722292 A JP 32722292A JP 32722292 A JP32722292 A JP 32722292A JP H06142601 A JPH06142601 A JP H06142601A
- Authority
- JP
- Japan
- Prior art keywords
- baking
- fresh air
- temperature
- incinerator
- exhaust gas
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Drying Of Solid Materials (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Coating Apparatus (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は塗料を付着させた処理材
を連続焼付炉の一方から他方に向けて通過させる過程に
おいて、上記焼付炉内で上記処理材の焼付処理を行うよ
うにした塗料連続焼付方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a coating composition for carrying out a baking treatment of the treatment material in the baking oven in the process of passing the treatment material having the coating material applied thereto from one side to the other side of the continuous baking oven. It relates to a continuous printing method.
【0002】[0002]
【従来の技術】焼付炉内の熱処理に必要な熱風の熱源と
しては、その炉に燃焼設備を付設したり、或は焼付炉の
排出ガスを焼却する設備としてのインシネレータから排
出され高熱排ガスを用いる方法がある。しかし燃焼設備
を付設すると、その設備費が増加するその上に、焼付炉
内の溶剤の蒸発ガスに引火させない為の特別の配慮を要
する問題点があり、また上記の排出ガスを焼付炉内に入
れると、これらは煤、ダストを含む為処理材の表面にそ
れらの不純物が付着して衛生的な焼付処理が出来ない問
題点があった。2. Description of the Related Art As a heat source of hot air required for heat treatment in a baking furnace, a high temperature exhaust gas discharged from an incinerator as a facility for attaching combustion equipment to the furnace or incinerating exhaust gas of the baking furnace is used. There is a way. However, if combustion equipment is attached, the equipment cost will increase, and in addition, there is a problem that special consideration must be taken to prevent ignition of the evaporative gas of the solvent in the baking furnace. When they are added, since these contain soot and dust, these impurities adhere to the surface of the treated material and there is a problem that a hygienic baking treatment cannot be performed.
【0003】そこで上記問題点を解決する為にフレッシ
ュエアを上記インシネレータの高熱排ガスで高熱化し
て、これを上記の熱処理用熱風として用いて塗料連続焼
付方法をすることも考えられている。In order to solve the above problems, it has been considered that the fresh air is heated to a high temperature by the high-temperature exhaust gas of the incinerator and is used as the hot air for the heat treatment to carry out the paint continuous baking method.
【0004】[0004]
【発明が解決しようとする課題】この従来の塗料連続焼
付方法では上記高熱排ガスによって加熱されるフレッシ
ュエアの温度が極めて高温化するばかりか、インシネレ
ータの熱焼状態の変化によっては温度変動があり、良質
の焼付処理を行う為の熱源としては多くの問題点があっ
た。In this conventional method of continuous baking of paint, not only the temperature of the fresh air heated by the high-heat exhaust gas becomes extremely high, but there is a temperature fluctuation depending on the change of the baking state of the incinerator. There were many problems as a heat source for performing a high quality baking process.
【0005】本願発明は上記従来技術の問題点(技術的
課題)を解決する為になされたもので、焼付処理用熱源
としてフレッシュエアを用いることによって煤、ダスト
の付着がない衛生的な表面を有する良質の処理品が得ら
れ、その上、簡易な設備でもって安全に、しかも焼付処
理に必要な安定した温度の熱風が得られるようにした塗
料連続焼付方法を提供することを目的としている。The present invention has been made in order to solve the above-mentioned problems (technical problems) of the prior art. By using fresh air as a heat source for baking treatment, a hygienic surface free from soot and dust can be obtained. It is an object of the present invention to provide a paint continuous baking method that can obtain a high-quality processed product and that can safely obtain hot air having a stable temperature required for baking with simple equipment.
【0006】[0006]
【課題を解決するための手段】上記目的を達成する為
に、本願発明における塗料連続焼付方法は、塗料を付着
させた処理材を連続焼付炉の一方から他方に向けて通過
させる過程において、上記焼付炉内においては熱風によ
り上記処理材の焼付処理を行う塗料連続焼付方法におい
て、上記焼付炉からの排出ガスはインシネレータに導い
てガス中の溶剤蒸発ガスを焼却する一方、フレッシュエ
アを上記焼付炉に向けて送気する過程においては上記イ
ンシネレータからの高熱排ガスを利用してそのフレッシ
ュエアを高温化すると共にそのフレッシュエアを焼付炉
内に供給するに当っては、上記高温化したフレッシュエ
アの一部を冷却器に通すことによって上記焼付に必要な
温度に調節するようにしたものである。In order to achieve the above object, the paint continuous baking method according to the present invention is characterized in that in the process of passing a treated material having a paint attached thereto from one of the continuous baking furnaces toward the other, In a paint continuous baking method in which the above-mentioned treated material is baked by hot air in a baking oven, the exhaust gas from the baking oven is introduced into an incinerator to incinerate the solvent evaporative gas in the gas, while fresh air is transferred to the baking oven. In the process of sending air toward the temperature of the fresh air using the high-temperature exhaust gas from the incinerator and supplying the fresh air into the baking furnace, one of the heated fresh air is By passing the part through a cooler, the temperature required for the above-mentioned baking is adjusted.
【0007】[0007]
【作用】焼付炉からの排出ガスをインシネレータで熱焼
させる。インシネレータからの高熱排ガスでフレッシュ
エアを加熱する。その高温となったフレッシュエアを焼
付炉に入れ焼付処理を行う。この場合フレッシュエアの
一部を冷却器を通して低温化すると焼付炉に入るフレッ
シュエアは焼付処理に好ましい温度となる。[Operation] The exhaust gas from the baking furnace is thermally burned by the incinerator. The fresh air is heated by the high-temperature exhaust gas from the incinerator. The fresh air, which has become high temperature, is put into a baking oven to perform baking treatment. In this case, if a part of the fresh air is cooled through a cooler, the fresh air entering the baking furnace will have a temperature suitable for the baking process.
【0008】[0008]
【実施例】以下本願の実施例を示す図面について説明す
る。図1において、F1, F2, C1,C2は公知の連続焼付炉
1における処理室を示し、F1, F2は蒸発帯、C1, C2は焼
付帯である。炉内温度は、例えば順に200 、250 、300
、350 ℃に保持される。この焼付炉1の一方 *1から
は、リール10に巻れていた帯状の処理材2(例えば金属
ストリップ)を引き出し、途中コータ室11にて塗料を塗
布したものが焼付炉内に向けて進行される。他方 *2に
おいては焼付炉内で焼付処理された処理材2が出て、巻
取リール12に巻取られる。Embodiments of the present invention will be described below with reference to the drawings. In FIG. 1, F1, F2, C1 and C2 indicate processing chambers in a known continuous baking furnace 1, F1 and F2 are evaporation zones, and C1 and C2 are baking zones. The furnace temperature is, for example, 200, 250, 300 in this order.
Maintained at 350 ° C. A strip-shaped processing material 2 (for example, a metal strip) wound on a reel 10 is pulled out from one side * 1 of the baking oven 1, and a coating material is applied in a coater chamber 11 on the way to proceed toward the inside of the baking oven. To be done. On the other hand, at * 2, the treated material 2 which has been subjected to the baking treatment in the baking oven is taken out and taken up by the take-up reel 12.
【0009】次に12は各処理室からの排出ガスを符号16
〜18のダクトを経由してインシネレータ3に向けて導く
為のダクトを示し、これらには制御用電動機CM付のダン
パ13が夫々介設してある。符号19〜22は順に公知の熱電
対、流量計、送風機、排出ガス予熱用熱交換器を示す。
インシネレータ3にあっては公知のように燃料ガスと空
気の供給を受け、バーナ14を作動させ、内部を例えば75
0 ℃位にして上記排出ガス中の溶剤蒸発ガスを焼却す
る。インシネレータ3からの高熱排ガスは熱交換器22、
第2熱交換器23を経由して煙突24から放出される。この
間、熱交換器22で上記排出ガスを100 ℃位高め、第2熱
交換器23でフレッシュエア取入口25からの空気を400 ℃
位加熱する為、上記高熱排出ガスは例えば600 ℃、200
℃と順に低下して放出される。Next, reference numeral 16 denotes the exhaust gas from each processing chamber.
Shown are ducts for leading toward the incinerator 3 via ducts 18 to 18, and dampers 13 with a control electric motor CM are respectively provided in these ducts. Reference numerals 19 to 22 indicate a known thermocouple, flowmeter, blower, and exhaust gas preheating heat exchanger in this order.
In the incinerator 3, as is well known, the fuel gas and the air are supplied, the burner 14 is operated, and the inside of the incinerator 3 is, for example, 75
The solvent evaporative gas in the exhaust gas is incinerated at about 0 ° C. The high heat exhaust gas from the incinerator 3 is the heat exchanger 22,
It is discharged from the chimney 24 via the second heat exchanger 23. During this time, the heat exchanger 22 raises the exhaust gas by about 100 ° C, and the second heat exchanger 23 raises the air from the fresh air intake 25 to 400 ° C.
The high-temperature exhaust gas is heated to 600 ° C, 200
It is released in the order of ℃.
【0010】フレッシュエアは送風機26からダクト27〜
29を経由して各処理室に送られる。ダクト29を通るフレ
ッシュエアは比較的高温(例えば400 ℃前後)であるが
各処理室に入るときは夫々適温に調節されている。即
ち、各制御用電動機CM付濃度調節用ダンパ33による通過
量の調節と、温度指示調節計TIC 、熱電対T/C 、それら
の指示によって作動する制御用電動機CM等により制御さ
れるダンパ34による冷却器35に向けての分流量の調節に
より、各処理室に入るフレッシュエアの温度は夫々個別
の設定温度に調節される。Fresh air is sent from the blower 26 to the duct 27 to
It is sent to each processing room via 29. The fresh air passing through the duct 29 has a relatively high temperature (for example, around 400 ° C.), but is adjusted to an appropriate temperature when entering each processing chamber. That is, the passage amount is adjusted by the concentration adjusting damper 33 with each control electric motor CM, the temperature indicating controller TIC, the thermocouple T / C, and the damper 34 controlled by the control electric motor CM operated by those instructions. By adjusting the partial flow rate toward the cooler 35, the temperature of the fresh air entering each processing chamber is adjusted to an individual set temperature.
【0011】なお図中、符号LEL は各処理室内の炭化水
素ガス濃度の測定器で、これらからの信号をゾーン毎の
排気風量計算手段31で計算し、各室におけるL.E.L.
(爆発限界値)をその1/4位の安全値にするように各
ダンパ33に調節指示を出している。また排気調節もダク
ト12に介設する夫々のダンパ13、13、13、13を連動させ
て調節を行っている。これにより各処理室から夫々無駄
に多くの排出ガスを排出することを防止できるので、イ
ンシネレータ3の負担を軽減できる。またこれに伴って
フレッシュエア取入口25からの通過量も、流量計36と空
気量調節器FICを用い、ダンパ37を作動させて行う。次
に30は各処理室に付設した熱風循環用送風機を示す。In the figure, reference symbol LEL is a hydrocarbon gas concentration measuring device in each processing chamber, and signals from these are calculated by the exhaust air flow rate calculating means 31 for each zone to obtain L.E.L.
The adjustment instruction is given to each damper 33 so that the (explosion limit value) is set to the safety value of the 1 / 4th place. Further, the exhaust air is adjusted by interlocking the respective dampers 13, 13, 13, 13 provided in the duct 12. As a result, it is possible to prevent wasteful discharge of a large amount of exhaust gas from each processing chamber, so that the load on the incinerator 3 can be reduced. Along with this, the flow rate from the fresh air intake 25 is also controlled by operating the damper 37 using the flow meter 36 and the air amount controller FIC. Next, 30 shows a blower for circulating hot air attached to each processing chamber.
【0012】以上のような構成を利用すると塗料を付着
させた処理材を連続焼付炉の一方から他方に向けて通過
させる過程において、上記焼付炉内においては熱風によ
り上記処理材の焼付処理を行う塗料連続焼付方法におい
て、上記焼付炉からの排出ガスはインシネレータに導い
てガス中の溶剤蒸発ガスを焼却する一方、フレッシュエ
アを上記焼付炉に向けて送気する過程においては上記イ
ンシネレータからの高熱排ガスを利用してそのフレッシ
ュエアを高温化すると共にそのフレッシュエアを焼付炉
内に供給するに当っては、上記高温化したフレッシュエ
アの一部を冷却器に通すことによって上記焼付に必要な
温度に調節することができる。When the above-mentioned structure is utilized, in the process of passing the treatment material to which the coating material adheres from one side to the other side of the continuous baking furnace, the above-mentioned processing material is baked by hot air in the baking oven. In the paint continuous baking method, the exhaust gas from the baking furnace guides the incinerator to incinerate the solvent evaporative gas in the gas, while in the process of sending fresh air to the baking furnace, high-heat exhaust gas from the incinerator. In supplying the fresh air to the baking furnace while raising the temperature of the fresh air by utilizing, the temperature of the fresh air is raised by passing a part of the heated fresh air through a cooler. It can be adjusted.
【0013】[0013]
【発明の効果】以上のように本願発明にあっては、フレ
ッシュエアを加熱して焼付炉1に供給して焼付処理を行
なうものであるから、煤、ダストが処理材2に付着する
ことはなく、極めて衛生的な焼付処理ができる効果があ
る。As described above, according to the present invention, since fresh air is heated and supplied to the baking furnace 1 to perform the baking process, soot and dust will not adhere to the processing material 2. There is an effect that a very hygienic baking process can be performed.
【0014】またフレッシュエアはインシネレータ3か
ら排出される高熱排ガスを回収しながら高温化するの
で、焼付炉内の処理に必要な高温ガスを作る為の特段の
燃焼設備を必要としない特長がある。このことは焼付炉
内外に火種がない為、塗料として有機溶剤を用いた場合
でも焼付炉1のLEL制御はラフで良く、制御が楽にな
る。また当然ガス漏れ検知も不用となる。その上設備の
設置に必要なスペースも不用、設備費も不用になり、保
守も容易になる等の効果がある。Further, since the fresh air is heated to a high temperature while collecting the high-temperature exhaust gas discharged from the incinerator 3, there is a feature that no special combustion equipment for producing the high-temperature gas required for the treatment in the baking furnace is required. This means that there is no kind of flame inside and outside the baking furnace, so even if an organic solvent is used as the paint, the LEL control of the baking furnace 1 is rough and easy to control. Naturally, gas leak detection is also unnecessary. In addition, the space required for installing the equipment is unnecessary, the equipment cost is unnecessary, and the maintenance is easy.
【0015】さらに本願発明にあっては、フレッシュエ
アをインシネレータ3からの高熱排ガスで加熱するもの
であっても、高温化したフレッシュエアの一部を冷却器
に通すことによって上記焼付に必要な温度に調節するも
のであるから、インシネレータ3からの高熱排ガスの
「量」又は「温度」に変化があっても焼付炉1に供給さ
れる温度は予め設定された正しい温度になり、良質の焼
付処理が行える効果もある。またフレッシュエアの温度
調節は本願発明にあっては焼付炉1の近くで行えるもの
であるから、フレッシュエアの昇温化を焼付炉1から離
れた安全な場所(例えばインシネレータ3の近く)で行
っても、そこから焼付炉1の近く迄は単一のダクト28で
フレッシュエアを移送できるという設備上の効果もあ
る。Further, in the present invention, even if the fresh air is heated by the high-temperature exhaust gas from the incinerator 3, the temperature required for the above-mentioned baking is obtained by passing a part of the fresh air whose temperature has risen through the cooler. Therefore, even if there is a change in the “amount” or “temperature” of the high-temperature exhaust gas from the incinerator 3, the temperature supplied to the baking furnace 1 becomes a preset correct temperature, and a high-quality baking process is performed. There is also an effect that can be. Further, since the temperature of the fresh air can be adjusted in the vicinity of the baking furnace 1 in the present invention, the temperature of the fresh air is raised in a safe place away from the baking furnace 1 (for example, near the incinerator 3). However, there is also a facility effect that fresh air can be transferred by a single duct 28 from there to the vicinity of the baking furnace 1.
【図1】塗料連続焼付方法に用いる装置の配置図。FIG. 1 is a layout view of an apparatus used in a method for continuously baking paint.
1 焼付炉 2 処理材 3 インシネレータ 23 第2熱交換器 25 フレッシュエア取入口 33 濃度調節用ダンパ 34 ダンパ 35 冷却器 1 Baking Furnace 2 Treatment Material 3 Incinerator 23 Second Heat Exchanger 25 Fresh Air Intake 33 Concentration Control Damper 34 Damper 35 Cooler
Claims (1)
一方から他方に向けて通過させる過程において、上記焼
付炉内においては熱風により上記処理材の焼付処理を行
う塗料連続焼付方法において、上記焼付炉からの排出ガ
スはインシネレータに導いてガス中の溶剤蒸発ガスを焼
却する一方、フレッシュエアを上記焼付炉に向けて送気
する過程においては上記インシネレータからの高熱排ガ
スを利用してそのフレッシュエアを高温化すると共にそ
のフレッシュエアを焼付炉内に供給するに当っては、上
記高温化したフレッシュエアの一部を冷却器に通すこと
によって上記焼付に必要な温度に調節することを特徴と
する塗料連続焼付方法。1. A method for continuously baking a coating material, wherein in the process of passing a treated material having a coating material applied thereto from one side to the other side of a continuous baking furnace, the treated material is baked by hot air in the baking furnace. While the exhaust gas from the baking furnace guides the incinerator to incinerate the solvent evaporation gas in the gas, in the process of sending fresh air to the baking furnace, the high-temperature exhaust gas from the incinerator is used to make the fresh gas. In supplying the fresh air into the baking furnace while raising the temperature of the air, the temperature of the fresh air is adjusted to a temperature necessary for the baking by passing a part of the heated fresh air through a cooler. A method for continuous baking of paint.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP32722292A JPH06142601A (en) | 1992-11-12 | 1992-11-12 | Continuous baking method of coating |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP32722292A JPH06142601A (en) | 1992-11-12 | 1992-11-12 | Continuous baking method of coating |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH06142601A true JPH06142601A (en) | 1994-05-24 |
Family
ID=18196683
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP32722292A Pending JPH06142601A (en) | 1992-11-12 | 1992-11-12 | Continuous baking method of coating |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH06142601A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2024143022A1 (en) * | 2022-12-27 | 2024-07-04 | 株式会社エス.ケーガス | Electric continuous firing furnace |
-
1992
- 1992-11-12 JP JP32722292A patent/JPH06142601A/en active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2024143022A1 (en) * | 2022-12-27 | 2024-07-04 | 株式会社エス.ケーガス | Electric continuous firing furnace |
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