JPH06127637A - Part allocating method - Google Patents
Part allocating methodInfo
- Publication number
- JPH06127637A JPH06127637A JP27645392A JP27645392A JPH06127637A JP H06127637 A JPH06127637 A JP H06127637A JP 27645392 A JP27645392 A JP 27645392A JP 27645392 A JP27645392 A JP 27645392A JP H06127637 A JPH06127637 A JP H06127637A
- Authority
- JP
- Japan
- Prior art keywords
- parts
- pallet
- products
- computer
- product
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 31
- 238000004519 manufacturing process Methods 0.000 claims abstract description 27
- 238000007726 management method Methods 0.000 description 9
- 238000004364 calculation method Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
Landscapes
- General Factory Administration (AREA)
- Warehouses Or Storage Devices (AREA)
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
- Automatic Assembly (AREA)
- Multi-Process Working Machines And Systems (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は製品の組立ラインにおい
て、組立に必要な部品を組立進捗に応じて出庫するため
の部品引当方法に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a parts allocation method for delivering parts necessary for assembly in a product assembly line according to the progress of assembly.
【0002】[0002]
【従来の技術】部品仕掛かり在庫の削減を組立ラインに
おける組立の進捗に応じた部品出庫によって行うものと
して、特開平2−131829号公報に示された部品出
庫システムがある。これは組立中の製品に貼付したバー
コードデータを読み取ることで、組立進捗状況を把握
し、この進捗状況と予め与えられたロット数や部品情報
とに応じて部品の出庫数及び出庫タイミングを制御する
ものである。2. Description of the Related Art There is a parts delivery system disclosed in Japanese Patent Application Laid-Open No. 2-131829 as a method for reducing the stock of parts in process by delivering parts according to the progress of assembly on an assembly line. This is to read the bar code data attached to the product being assembled to grasp the assembly progress status, and control the number of parts delivered and the delivery timing according to this progress status and the number of lots and parts information given in advance. To do.
【0003】[0003]
【発明が解決しようとする課題】この場合、仕掛かり在
庫を最小限に保つことができる上に、生産計画の変更へ
の対応も容易ではあるが、途中で部品切れが生じた場
合、生産に支障が生じるとともに、製品倉庫の利用率が
悪化する。本発明はこのような点に鑑み為されたもので
あり、その目的とするところは部品切れが生じたとして
も生産に支障が生じることがない上に製品倉庫の利用率
が高くなる部品引当方法を提供するにある。In this case, in-process inventory can be kept to a minimum, and it is easy to respond to changes in the production plan. As a result, the utilization rate of the product warehouse will deteriorate. The present invention has been made in view of the above points, and an object thereof is a parts allocation method that does not hinder production even if parts are cut off and increases the utilization rate of a product warehouse. To provide.
【0004】[0004]
【課題を解決するための手段】しかして本発明は、組立
制御を行うコンピュータと、部品倉庫及び製品倉庫の在
庫管理を行うコンピュータと、生産計画に基づいてこれ
らコンピュータに所要情報を送るマスターコンピュータ
とを備えて、組立制御コンピュータからの組立進捗情報
に応じて倉庫管理コンピュータに部品出庫を促す生産シ
ステムにおいて、1ロット当たりの製品数が製品の搬送
保管用のパレット1個当たりの製品数のA倍(Aは整
数)となるようにロット分割もしくはパレット1個当た
りの製品数を定めて、生産着手時にパレット1個当たり
の製品数単位でこの製品に必要な部品の引き当てを行う
ことに特徴を有している。SUMMARY OF THE INVENTION The present invention, therefore, includes a computer that controls assembly, a computer that manages inventory of parts warehouses and product warehouses, and a master computer that sends necessary information to these computers based on a production plan. In a production system that prompts the warehouse management computer to issue parts according to the assembly progress information from the assembly control computer, the number of products per lot is A times the number of products per pallet for transporting and storing the products. It is characterized by dividing the lot or determining the number of products per pallet so that (A is an integer), and allocating the parts required for this product in units of the number of products per pallet at the start of production. is doing.
【0005】[0005]
【作用】本発明によれば、パレット1個当たりの製品数
単位でこの製品に必要な部品の引き当てが行われた後に
生産に移るために、1パレット分毎の製品は必ず生産す
ることができて、生産途中において万一部品切れが生じ
ても、製品倉庫には製品が所定数だけ載せられたパレッ
トが必ず入庫するものである。According to the present invention, the product for each pallet can be always produced because production is started after the necessary parts for this product are allocated in units of the number of products per pallet. Therefore, even if parts run out during production, a pallet containing a predetermined number of products is always stored in the product warehouse.
【0006】この時、部品の搬送保管用のバケット1個
当たりの収納部品数を、パレット1個当たりの製品数に
必要な部品数の整数分の1倍としておくならば、常に1
バケット単位で出庫することになるために、部品出庫時
のピッキング作業が不要となる。At this time, if the number of parts to be stored per bucket for transporting and storing parts is set to be an integral multiple of the number of parts required for the number of products per pallet, it is always 1
Since picking up is done in bucket units, picking work at the time of picking up parts is unnecessary.
【0007】[0007]
【実施例】以下本発明を図示の実施例に基づいて詳述す
ると、図2において、10はホストコンピュータにて管
理されたマスターデータであり、生産日やライン番号や
生産順、機種、台数等のデータからなる日程計画、機種
と部品番号と員数とからなる機種別部品マスター、機種
とその製品の1パレット当たりの標準積載数量とからな
る機種別パレット標準積載数量マスターといったデータ
を有している。マスターコンピュータ2にて管理された
マスターデータ20は、ホストコンピュータ1から送信
された上記各データを格納しているもので、その更新は
ホストコンピュータ1側から行われる。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described in detail below with reference to the illustrated embodiments. In FIG. 2, 10 is master data managed by a host computer, such as production date, line number, production order, model, number of units, etc. It has data such as a schedule plan consisting of data, a model-specific parts master consisting of a model, a part number, and a quantity, and a model-specific pallet standard loading quantity master consisting of a model and a standard loading quantity of each product per pallet. . The master data 20 managed by the master computer 2 stores the above-mentioned respective data transmitted from the host computer 1, and the update thereof is performed from the host computer 1 side.
【0008】ここにおいて、ホストコンピュータ1から
の日程計画を受け取ったマスターコンピュータ2は、機
種別パレット標準積載数量マスターのデータを参照し
て、 Mp=Rp/Ap (Mpは製品の搬送保管用のパレット数、Rpは1ロッ
ト当たりの製品数、Apはパレット標準積載数、pは機
種番号)の演算を行う。つまり、1ロット当たりの製品
数が製品の搬送保管用のパレット1個当たりの製品数の
A倍(Aは整数)となるようにロット分割もしくはパレ
ット1個当たりの製品数を定めるのである。その後、 Cpn=Ap*Bpn (Cpnは必要部品数、Bpnは員数、nは構成部品番
号)の演算によって、機種毎の必要部品数を算出して組
立工程製造データを作成し、これを組立制御コンピュー
タ3に送る。図1はこの組立工程製造データの作成処理
フローを示しており、ホストコンピュータ1から日程計
画を受信すると、マスターコンピュータ2は機種総数x
を算出し、機種番号p=1の場合、パレット標準積載数
A1を機種別パレット標準積載数量マスターより取り出
してパレット数M1を求め、また構成部品番号yについ
ても機種別部品マスターより取り出して、部品番号n=
1の場合、必要部品数C11をパレット標準積載数A1
及び機種別部品マスターより算出し、組立工程製造デー
タファイルへパレット数M1レコード分の書き込みを行
う。これをy回繰り返した後、機種番号pをインクリメ
ントして同様の処理を行うことを、すべての機種につい
ての処理が完了するまで繰り返して、組立工程製造デー
タファイル作成処理を完了する。なお、組立工程製造デ
ータは、たとえば製造データ、ライン番号、生産順、機
種、台数、必要とする部品品番とその部品数から構成さ
れる。Here, the master computer 2, which has received the schedule from the host computer 1, refers to the data of the pallet standard loading quantity master for each model, and Mp = Rp / Ap (Mp is a pallet for transporting and storing products) Number, Rp is the number of products per lot, Ap is the standard number of loaded pallets, and p is the model number). That is, the number of products per lot or the number of products per pallet is determined so that the number of products per lot is A times (A is an integer) the number of products per pallet for transporting and storing products. After that, by calculating Cpn = Ap * Bpn (Cpn is the required number of parts, Bpn is the number of members, and n is the component number), the required number of parts for each model is calculated to create assembly process manufacturing data, which is then controlled for assembly. Send to computer 3. FIG. 1 shows the flow of the process of creating the assembly process manufacturing data. When the schedule is received from the host computer 1, the master computer 2 receives the total number of models x
When the model number p = 1, the pallet standard loading number A1 is taken out from the model-specific pallet standard loading amount master to obtain the pallet number M1, and the component part number y is also taken out from the model-specific parts master. Number n =
In case of 1, the required number of parts C11 is the standard number of pallets loaded A1
Also, it is calculated from the model-specific parts master, and the number of pallet M1 records is written in the assembly process manufacturing data file. After repeating this y times, the model number p is incremented and the same process is repeated until the processes for all models are completed, and the assembly process manufacturing data file creation process is completed. The assembly process manufacturing data is composed of, for example, manufacturing data, line number, production order, model, number of parts, required part number and number of parts.
【0009】ライン30の制御を行うとともに組立の進
捗状況をマスターコンピュータ2に返送する組立制御コ
ンピュータ3は、上記組立工程製造データに基づいて生
産に着手するにあたり、部品倉庫40及び製品倉庫41
を管理する倉庫管理コンピュータ4に部品供給要求と製
品の引き取り要求とを出力し、これを受け取った倉庫管
理コンピュータ4は、部品供給要求に応じた部品の引き
当てを行って部品倉庫40への出庫指示を行うととも
に、製品倉庫41への入庫指示を行う。部品引き当て
は、たとえば棚アドレス、部品品番、部品の搬送保管用
のバケット1個当たりに納めた部品数、引当有無フラッ
グとからなるレコードで構成された部品倉庫在庫ファイ
ルの該当レコードの引当有無フラッグを立てることによ
って行う。The assembly control computer 3 which controls the line 30 and returns the progress of the assembly to the master computer 2 starts the production based on the above-mentioned assembly process manufacturing data.
A parts supply request and a product take-back request are output to the warehouse management computer 4 that manages the parts, and the warehouse management computer 4 that receives the parts supplies the parts according to the parts supply request and issues a delivery instruction to the parts warehouse 40. At the same time, the storage instruction to the product warehouse 41 is issued. Parts allocation is performed by, for example, the allocation presence / absence flag of the corresponding record of the parts warehouse inventory file which is composed of a record including a shelf address, a part number, the number of parts stored in one bucket for transporting and storing the parts, and an allocation presence / absence flag. Do by standing.
【0010】今、機種番号pが1、パレット標準積載数
A1が100、1ロット当たりの製品数R1が1000
である製品を生産するにあたっては、このロットは10
個に分割され、構成部品番号nが1についての員数B1
1が2であるとすれば、必要部品数C11は、A1*B
11=100*2=200個として組立工程製造データ
に登録されるわけであり、倉庫管理コンピュータ4はこ
のデータが通知された際に、該部品を必要数を満たすバ
ケット数だけその時点で引当有無フラッグを立てて引き
当て済みとし、順次組立ラインへ出庫していく。この
時、バケット1個当たりに納めた部品数Epnが、 Epn=Cpn/Npn (Npnはバケット数) となるように部品倉庫40へ入庫しておくことで、部品
倉庫からの出庫をバケット単位で正確に行うことができ
る。Now, the model number p is 1, the standard pallet loading number A1 is 100, and the product number R1 per lot is 1000.
In order to produce a product that is
The number of components B1 for each component number n = 1
If 1 is 2, then the required number of parts C11 is A1 * B
11 = 100 * 2 = 200 pieces are registered in the assembly process manufacturing data, and when the warehouse management computer 4 is notified of this data, the warehouse management computer 4 allocates the number of buckets satisfying the required number of parts at that time. Flags will be set up and assigned, and the products will be delivered to the assembly line in sequence. At this time, the number of parts Epn stored per one bucket is stored in the parts warehouse 40 such that Epn = Cpn / Npn (Npn is the number of buckets). Can be done accurately.
【0011】[0011]
【発明の効果】以上のように本発明においては、パレッ
ト1個当たりの製品数単位でこの製品に必要な部品の引
き当てが行われた後に生産に移るために、1パレット分
毎の製品は必ず生産することができて、生産途中におい
て万一部品切れが生じても、組立制御に関して大きな支
障となることはなく、また製品倉庫には製品が所定数だ
け載せられたパレットが必ず入庫することから、製品倉
庫の利用率が向上するものである。As described above, according to the present invention, the product for each pallet is inevitably used in order to move to production after the parts required for this product are allocated in units of the number of products per pallet. Even if the product can be produced and parts run out in the middle of production, it will not cause a big obstacle to the assembly control, and the product warehouse will always receive a pallet with a specified number of products. , The utilization rate of product warehouse will be improved.
【0012】また部品の搬送保管用のバケット1個当た
りの収納部品数を、パレット1個当たりの製品数に必要
な部品数の整数分の1倍としておくならば、部品出庫が
常に1バケット単位でなされることになるために、部品
出庫時のピッキング作業が不要となるものであり、自動
化レベル向上に寄与するものである。If the number of parts to be stored per bucket for transporting and storing parts is set to be an integral multiple of the number of parts required for the number of products per pallet, the parts are always delivered in units of one bucket. Therefore, the picking work at the time of delivery of the parts is unnecessary, which contributes to the improvement of the automation level.
【図1】本発明の一実施例における部品引当数の演算過
程を示すフローチャートである。FIG. 1 is a flowchart showing a calculation process of a component allocation number according to an embodiment of the present invention.
【図2】同上のシステム図である。FIG. 2 is a system diagram of the above.
2 マスターコンピュータ 3 組立制御コンピュータ 4 倉庫管理コンピュータ 2 Master computer 3 Assembly control computer 4 Warehouse management computer
─────────────────────────────────────────────────────
─────────────────────────────────────────────────── ───
【手続補正書】[Procedure amendment]
【提出日】平成4年11月9日[Submission date] November 9, 1992
【手続補正1】[Procedure Amendment 1]
【補正対象書類名】明細書[Document name to be amended] Statement
【補正対象項目名】0010[Correction target item name] 0010
【補正方法】変更[Correction method] Change
【補正内容】[Correction content]
【0010】今、機種番号pが1、パレット標準積載数
A1が100、1ロット当たりの製品数R1が1000
である製品を生産するにあたっては、このロットは10
個に分割され、構成部品番号nが1についての員数B1
1が2であるとすれば、必要部品数C11は、A1*B
11=100*2=200個として組立工程製造データ
に登録されるわけであり、倉庫管理コンピュータ4はこ
のデータが通知された際に、該部品を必要数を満たすバ
ケット数だけその時点で引当有無フラッグを立てて引き
当て済みとし、順次組立ラインへ出庫していく。この
時、バケット1個当たりに納めた部品数Epnが、 Epn=Cpn/Npn (Npnはバケット数) となるように部品倉庫40へ入庫しておくことで、部品
倉庫からの出庫をバケット単位で正確に行うことができ
る。図3は部品数Epnを求める処理フローを示してい
る。 Now, the model number p is 1, the standard pallet loading number A1 is 100, and the product number R1 per lot is 1000.
In order to produce a product that is
The number of components B1 for each component number n = 1
If 1 is 2, then the required number of parts C11 is A1 * B
11 = 100 * 2 = 200 pieces are registered in the assembly process manufacturing data, and when the warehouse management computer 4 is notified of this data, the warehouse management computer 4 allocates the number of buckets satisfying the required number of parts at that time. Flags will be set up and assigned, and the products will be delivered to the assembly line in sequence. At this time, the number of parts Epn stored per one bucket is stored in the parts warehouse 40 such that Epn = Cpn / Npn (Npn is the number of buckets). Can be done accurately. FIG. 3 shows a processing flow for obtaining the number of parts Epn.
It
【手続補正2】[Procedure Amendment 2]
【補正対象書類名】明細書[Document name to be amended] Statement
【補正対象項目名】図面の簡単な説明[Name of item to be corrected] Brief description of the drawing
【補正方法】変更[Correction method] Change
【補正内容】[Correction content]
【図面の簡単な説明】[Brief description of drawings]
【図1】本発明の一実施例における部品引当数の演算過
程を示すフローチャートである。FIG. 1 is a flowchart showing a calculation process of a component allocation number according to an embodiment of the present invention.
【図2】同上のシステム図である。 FIG. 2 is a system diagram of the above.
【図3】同上のバケット当たりの部品数の演算過程を示FIG. 3 shows a process of calculating the number of parts per bucket in the same as above.
すフローチャートである。It is a flowchart.
【符号の説明】 2 マスターコンピュータ 3 組立制御コンピュータ 4 倉庫管理コンピュータ[Explanation of symbols] 2 Master computer 3 Assembly control computer 4 Warehouse management computer
【手続補正3】[Procedure 3]
【補正対象書類名】図面[Document name to be corrected] Drawing
【補正対象項目名】図3[Name of item to be corrected] Figure 3
【補正方法】追加[Correction method] Added
【補正内容】[Correction content]
【図3】 [Figure 3]
Claims (2)
庫及び製品倉庫の在庫管理を行うコンピュータと、生産
計画に基づいてこれらコンピュータに所要情報を送るマ
スターコンピュータとを備えて、組立制御コンピュータ
からの組立進捗情報に応じて倉庫管理コンピュータに部
品出庫を促す生産システムにおいて、1ロット当たりの
製品数が製品の搬送保管用のパレット1個当たりの製品
数のA倍(Aは整数)となるようにロット分割もしくは
パレット1個当たりの製品数を定めて、生産着手時にパ
レット1個当たりの製品数単位でこの製品に必要な部品
の引き当てを行うことを特徴とする部品引当方法。1. An assembly control computer comprising an assembly control computer, a computer for inventory management of a parts warehouse and a product warehouse, and a master computer for sending required information to these computers based on a production plan. In a production system that prompts the warehouse management computer to issue parts according to progress information, the number of products per lot is A times (A is an integer) the number of products per pallet for transporting and storing products A parts allocation method characterized by dividing or deciding the number of products per pallet, and allocating the parts required for this product in units of the number of products per pallet at the start of production.
の収納部品数を、パレット1個当たりの製品数に必要な
部品数の整数分の1倍としておくことを特徴とする請求
項1記載の部品引当方法。2. The number of storage parts per one bucket for transporting and storing parts is set to be an integral multiple of the number of parts required for the number of products per pallet. Parts allocation method.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP27645392A JP2675726B2 (en) | 1992-10-15 | 1992-10-15 | Parts allocation method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP27645392A JP2675726B2 (en) | 1992-10-15 | 1992-10-15 | Parts allocation method |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH06127637A true JPH06127637A (en) | 1994-05-10 |
JP2675726B2 JP2675726B2 (en) | 1997-11-12 |
Family
ID=17569652
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP27645392A Expired - Lifetime JP2675726B2 (en) | 1992-10-15 | 1992-10-15 | Parts allocation method |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2675726B2 (en) |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS62173155A (en) * | 1986-01-22 | 1987-07-30 | Hitachi Ltd | Input control optimization system |
JPH02131829A (en) * | 1988-11-07 | 1990-05-21 | Hitachi Ltd | Part delivery system |
JPH03178759A (en) * | 1989-12-05 | 1991-08-02 | Kao Corp | Method for carrying out production |
JPH03202259A (en) * | 1989-12-28 | 1991-09-04 | Sekisui Chem Co Ltd | Production system for unit house |
-
1992
- 1992-10-15 JP JP27645392A patent/JP2675726B2/en not_active Expired - Lifetime
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS62173155A (en) * | 1986-01-22 | 1987-07-30 | Hitachi Ltd | Input control optimization system |
JPH02131829A (en) * | 1988-11-07 | 1990-05-21 | Hitachi Ltd | Part delivery system |
JPH03178759A (en) * | 1989-12-05 | 1991-08-02 | Kao Corp | Method for carrying out production |
JPH03202259A (en) * | 1989-12-28 | 1991-09-04 | Sekisui Chem Co Ltd | Production system for unit house |
Also Published As
Publication number | Publication date |
---|---|
JP2675726B2 (en) | 1997-11-12 |
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