JPH0596338A - Production of deformed cross section bar - Google Patents
Production of deformed cross section barInfo
- Publication number
- JPH0596338A JPH0596338A JP25884291A JP25884291A JPH0596338A JP H0596338 A JPH0596338 A JP H0596338A JP 25884291 A JP25884291 A JP 25884291A JP 25884291 A JP25884291 A JP 25884291A JP H0596338 A JPH0596338 A JP H0596338A
- Authority
- JP
- Japan
- Prior art keywords
- roll
- plate portion
- thin plate
- rolling
- section bar
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/08—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling structural sections, i.e. work of special cross-section, e.g. angle steel
- B21B1/0805—Flat bars, i.e. having a substantially rectangular cross-section
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Metal Rolling (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は、異形断面条の製造方法
に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for manufacturing a modified cross-section strip.
【0002】[0002]
【従来の技術】平板材より圧延によって、条の板幅方向
に板厚の異なる部分を有する、いわゆる異形断面条を製
造するためには、圧延部の材料変形を板幅方向に発生さ
せることが必要である。2. Description of the Related Art In order to manufacture a so-called irregular cross-section strip having a portion having a different strip thickness in the strip width direction by rolling from a flat plate material, it is necessary to cause material deformation of a rolling portion in the strip width direction. is necessary.
【0003】その一つの方法として、例えば図2に示す
様な1本の垂直ロール2表面とこのロール軸心と直交す
る軸心を有する一対の水平ロール3側面を使用して薄板
部を加工する方法や、図3のように垂直ロール2の反対
側にバックアップロール4を配した装置により異形断面
条を製造する方法が提案されている。As one of the methods, for example, a thin plate portion is processed by using one vertical roll 2 surface as shown in FIG. 2 and a pair of side faces of a horizontal roll 3 having an axis perpendicular to the axis of the roll. A method and a method of manufacturing a modified cross-section strip by an apparatus in which a backup roll 4 is arranged on the opposite side of the vertical roll 2 as shown in FIG. 3 have been proposed.
【0004】これらの方法は、垂直ロール表面と水平ロ
ール側面間で素材を圧延することで素材圧延部にせん断
力を与え、これによって効果的な板幅方向変形が得られ
る。また、圧延加工であるため、生産性の高い方法でも
ある。These methods apply a shearing force to the material rolling portion by rolling the material between the surface of the vertical roll and the side surface of the horizontal roll, whereby effective deformation in the plate width direction can be obtained. Further, since it is a rolling process, it is also a highly productive method.
【0005】図2および3においては、1は素材、11
はその薄板部、12はその厚板部をそれぞれ示す。In FIGS. 2 and 3, 1 is a material and 11 is a material.
Indicates the thin plate portion, and 12 indicates the thick plate portion.
【発明が解決しようとする課題】一般的に異形断面条
は、その後プレス加工による打抜きや曲げなどの加工が
施され、端子材やリードフレーム材として使用される。Generally, the modified cross-section strip is subjected to punching, bending, etc. by press working, and then used as a terminal material or a lead frame material.
【0006】前述のような方法によって製造される異形
断面条は、薄板部11のみを圧延加工するため、圧延さ
れた薄板部11は硬いのに対し、厚板部12は、未圧延
状態であるため薄板部11に比べ軟らかい。In the modified cross-section strip manufactured by the above-described method, only the thin plate portion 11 is rolled, so that the rolled thin plate portion 11 is hard, while the thick plate portion 12 is in an unrolled state. Therefore, it is softer than the thin plate portion 11.
【0007】この厚板部12と薄板部11の硬度差は、
プレス工程に悪影響を及ぼすため、異形断面条は、厚板
部と薄板部が同程度の硬度であることが望まれる。The difference in hardness between the thick plate portion 12 and the thin plate portion 11 is
Since the modified cross-section strip has an adverse effect on the pressing process, it is desirable that the thick plate portion and the thin plate portion have the same hardness.
【0008】本発明の目的は従来技術の欠点を解消し、
厚板部と薄板部がほぼ同質の硬度を有する異形断面条の
製造方法を提供することにある。The object of the present invention is to overcome the drawbacks of the prior art,
It is an object of the present invention to provide a method for manufacturing a modified cross-section strip in which the thick plate portion and the thin plate portion have substantially the same hardness.
【0009】[0009]
【課題を解決するための手段】上記目的を達成するため
に本発明によれば、1本の垂直ロールのロール表面とそ
のロール軸心と直交する軸心を有する一対の水平ロール
のロール側面とで素材を圧延し薄板部を形成する異形加
工工程と、前記工程によって製造された異形断面条を焼
鈍後、型ロールにより厚板部と薄板部がほぼ同一加工度
となるように圧延する調質圧延工程とを含むことを特徴
とする異形断面条の製造方法が提供される。To achieve the above object, according to the present invention, a roll surface of one vertical roll and roll side surfaces of a pair of horizontal rolls having an axis perpendicular to the axis of the roll are provided. Deformation processing step of rolling the material to form a thin plate portion, and tempering the profile cross-section strip manufactured by the above process, and then rolling with a die roll so that the thick plate portion and the thin plate portion have approximately the same degree of processing A method for manufacturing a modified cross-section strip, comprising: a rolling step.
【0010】以下に本発明をさらに詳細に説明する。本
発明の製造方法は、異形加工工程と、その後工程として
調質圧延工程とを有する。The present invention will be described in more detail below. The manufacturing method of the present invention has a profile processing step and a temper rolling step as a subsequent step.
【0011】異形加工工程に用いられる装置として図1
および図2に示すものを代表的に挙げることができる。FIG. 1 shows an apparatus used in the profile processing step.
The representative ones are shown in FIG.
【0012】図2は、本発明に係る異形加工装置の一例
を示す部分断面図である。一本の垂直ロール2の溝を有
するロール表面と、一対の水平ロール3のロール側面と
で素材1が圧延される。この時、垂直ロール2の軸心と
平行な軸心を持つバックアップロールを、そのロール表
面が前記水平ロール3の加工面の反対側の面に圧接させ
て設置してもよい。これにより水平ロール3のロール変
形を防止し板厚精度の良い圧延材を得ることができる。FIG. 2 is a partial sectional view showing an example of the profile processing apparatus according to the present invention. The raw material 1 is rolled by the roll surface having the groove of one vertical roll 2 and the roll side surfaces of the pair of horizontal rolls 3. At this time, a backup roll having an axis parallel to the axis of the vertical roll 2 may be installed so that its roll surface is in pressure contact with the surface of the horizontal roll 3 opposite to the processed surface. As a result, roll deformation of the horizontal roll 3 can be prevented, and a rolled material with high plate thickness accuracy can be obtained.
【0013】図3は、突起41の付いたバックアップロ
ール4を使用した異形加工装置の部分断面図である。円
筒状の垂直ロール2のロール表面と一対の水平ロール3
のロール側面との間に素材1の厚板部幅に相当するギャ
ップをあけてこれらのロール2および3を設置する。こ
の水平ロール3の加工面の反対側に、素材加工後の中央
薄板部13幅に相当する幅を有する突起41を持つバッ
クアップロール4が設置してある。このような装置によ
り垂直ロール2と水平ロール3で素材1の両縁部を、ま
たバックアップロール4の突起41と垂直ロール2とで
素材1中央部を圧延する。FIG. 3 is a partial cross-sectional view of the profile processing apparatus using the backup roll 4 having the protrusion 41. The surface of a cylindrical vertical roll 2 and a pair of horizontal rolls 3
These rolls 2 and 3 are installed with a gap corresponding to the width of the thick plate portion of the material 1 between the roll side and the roll side face. A backup roll 4 having a protrusion 41 having a width corresponding to the width of the central thin plate portion 13 after material processing is installed on the side opposite to the processing surface of the horizontal roll 3. With such an apparatus, the vertical roll 2 and the horizontal roll 3 roll both edges of the material 1, and the projection 41 of the backup roll 4 and the vertical roll 2 roll the central portion of the material 1.
【0014】この時、素材1中央の圧延部の材料変形
は、その多くが素材1長手方向に発生することになる
が、圧延する幅が小さいことおよび垂直ロール2と水平
ロール3で圧延される部分で若干発生する長手方向変形
による厚板部(未圧延部)の伸びによって吸収され、波
打ち等の不均一変形は発生することなく、従って圧延材
両縁部と中央部に薄板部11、13を有する二山異形断
面条の製造が可能となる。At this time, most of the material deformation of the rolling portion at the center of the material 1 occurs in the longitudinal direction of the material 1, but the width of rolling is small and the material is rolled by the vertical roll 2 and the horizontal roll 3. It is absorbed by the elongation of the thick plate portion (unrolled portion) due to the longitudinal deformation slightly generated in the portion, and uneven deformation such as corrugation does not occur. It is possible to manufacture a double-height modified cross-section strip having
【0015】以上の説明では、異形加工装置のロール配
置を便宜上、垂直ロールおよび水平ロールと記したが、
これらの位置関係が逆転した位置にあっても差し支えな
い。In the above description, the roll arrangement of the deforming machine is described as a vertical roll and a horizontal roll for convenience.
It does not matter even if these positional relationships are reversed.
【0016】図1は本発明の一実施例を示す調質圧延装
置の断面図である。図2に示す異形加工装置により得ら
れた異形断面加工材7をその素材に応じた温度で加熱・
焼鈍後、調質圧延する場合を代表例として説明する。異
形断面加工材7の厚板部幅に応じた溝幅wおよび薄板部
と厚板部との加工度がほぼ同じになるように設計された
溝深さtを有する型ロール5により薄板部、厚板部を同
時にほぼ同一加工度で圧延する。通常溝幅wは加工材7
の厚板部の幅よりわずかに狭くし、深さtは加工材の薄
板部、厚板部の加工度に応じて選定される。これにより
薄板部、厚板部が均一な硬度となり、歪がなくプレス加
工性の良い異形断面条を得ることができる。FIG. 1 is a sectional view of a temper rolling apparatus showing an embodiment of the present invention. Heating the modified cross-section processed material 7 obtained by the modified processing apparatus shown in FIG. 2 at a temperature according to the material.
A case of temper rolling after annealing will be described as a typical example. The thin plate portion by the die roll 5 having a groove width w corresponding to the width of the thick plate portion of the modified cross-section processed material 7 and a groove depth t designed so that the thin plate portion and the thick plate portion have substantially the same degree of processing. The thick plate portion is rolled at the same degree of processing at the same time. Normal groove width w is processed material 7
The width t is slightly narrower than the width of the thick plate portion, and the depth t is selected according to the working degree of the thin plate portion and the thick plate portion of the processed material. As a result, the thin plate portion and the thick plate portion have uniform hardness, and it is possible to obtain a modified cross-section strip having no distortion and good press workability.
【0017】[0017]
【実施例】以下に本発明を実施例に基づき具体的に説明
する。EXAMPLES The present invention will be specifically described below based on examples.
【0018】(実施例1)板厚2.2mm、板幅40m
mの無酸素銅条焼鈍材を用い、溝幅20mm、溝深さ
2.5mmの溝を有する垂直ロール2を使用し、図2に
示す異形加工装置により、薄板部板厚が0.7mmとな
るように圧延した。得られた加工材の厚板部板厚は2.
12mmであった。また加工材の断面硬度をマイクロビ
ッカース計で荷重500gの条件で測定したところ、加
工された薄板部は平均116、厚板部は69であった。(Example 1) Plate thickness 2.2 mm, plate width 40 m
m an oxygen-free copper strip annealed material, using a vertical roll 2 having a groove width of 20 mm and a groove depth of 2.5 mm, a thin plate thickness of 0.7 mm was obtained by a profile processing apparatus shown in FIG. Rolled so that. The plate thickness of the obtained processed material is 2.
It was 12 mm. When the cross-section hardness of the processed material was measured with a micro Vickers meter under the condition of a load of 500 g, the processed thin plate portion was 116 on average, and the thick plate portion was 69.
【0019】この異形加工材を400℃×1hrの条件
で焼鈍後、深さ0.8mmの溝を有する図1の型ロール
5を使用し薄板部板厚が0.4mmとなるように調質圧
延した。この時の薄板部、厚板部の加工度は約43%で
ある。得られた調質圧延材の断面硬度は薄板部109〜
112、厚板部110〜113でり、厚板部、薄板部が
ほぼ均一な硬度の異形断面条を得ることができた。This profiled material was annealed under the condition of 400 ° C. × 1 hr, and then tempered using a die roll 5 of FIG. 1 having a groove having a depth of 0.8 mm so that the thin plate portion had a thickness of 0.4 mm. Rolled. At this time, the workability of the thin plate portion and the thick plate portion is about 43%. The cross-section hardness of the obtained temper-rolled material is from the thin plate portion 109 to
112 and the thick plate portions 110 to 113, it was possible to obtain a modified cross-section strip having substantially uniform hardness in the thick plate portion and the thin plate portion.
【0020】[0020]
【発明の効果】本発明は以上説明したように構成されて
いるので、薄板部、厚板部とも歪のない均一な性能を有
する異形断面条を効率的に生産できる。また、薄板部、
厚板部が同一硬度となるため、後工程でのプレス加工性
に優れた異形断面条を得ることができる。Since the present invention is constructed as described above, it is possible to efficiently produce a modified cross-section strip having uniform performance without distortion in both the thin plate portion and the thick plate portion. Also, the thin plate part,
Since the thick plate portion has the same hardness, it is possible to obtain a modified cross-section strip excellent in press workability in a post process.
【図1】本発明に係る調質圧延装置の一実施例を示す断
面図である。FIG. 1 is a sectional view showing an embodiment of a temper rolling device according to the present invention.
【図2】本発明に係る異形加工装置の一例を示す部分断
面図である。FIG. 2 is a partial cross-sectional view showing an example of a profile processing apparatus according to the present invention.
【図3】本発明に係る異形加工装置の他の例を示す部分
断面図である。FIG. 3 is a partial cross-sectional view showing another example of the deformation processing apparatus according to the present invention.
1 素材 11 薄板部 12 厚板部 13 中央薄板部 2 垂直ロール 3 水平ロール 4 バックアップロール 41 突起 5 型ロール 6 平ロール 7 加工材 w 型ロール(溝幅) t 型ロール(溝深さ) 1 material 11 thin plate part 12 thick plate part 13 central thin plate part 2 vertical roll 3 horizontal roll 4 backup roll 41 protrusion 5 type roll 6 flat roll 7 processed material w type roll (groove width) t type roll (groove depth)
Claims (1)
ル軸心と直交する軸心を有する一対の水平ロールのロー
ル側面とで素材を圧延し薄板部を形成する異形加工工程
と、 前記工程によって製造された異形断面条を焼鈍後、型ロ
ールにより厚板部と薄板部がほぼ同一加工度となるよう
に圧延する調質圧延工程とを含むことを特徴とする異形
断面条の製造方法。1. A deforming step of rolling a material to form a thin plate portion by the roll surface of one vertical roll and the roll side surfaces of a pair of horizontal rolls having an axis perpendicular to the roll axis, and A method of manufacturing a modified cross-section strip, comprising: annealing the modified cross-section strip manufactured by the method 1; and temper-rolling so that the thick plate portion and the thin plate portion have substantially the same workability by a die roll.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP25884291A JPH0596338A (en) | 1991-10-07 | 1991-10-07 | Production of deformed cross section bar |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP25884291A JPH0596338A (en) | 1991-10-07 | 1991-10-07 | Production of deformed cross section bar |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH0596338A true JPH0596338A (en) | 1993-04-20 |
Family
ID=17325787
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP25884291A Pending JPH0596338A (en) | 1991-10-07 | 1991-10-07 | Production of deformed cross section bar |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0596338A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH07164088A (en) * | 1993-10-01 | 1995-06-27 | Mercedes Benz Ag | Manufacture of metal plate |
-
1991
- 1991-10-07 JP JP25884291A patent/JPH0596338A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH07164088A (en) * | 1993-10-01 | 1995-06-27 | Mercedes Benz Ag | Manufacture of metal plate |
US6070448A (en) * | 1993-10-01 | 2000-06-06 | Daimlerchrysler Ag | Method of using profiles, and producing metal sheets with stepped cross-sections and different wall thicknesses |
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Legal Events
Date | Code | Title | Description |
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A02 | Decision of refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A02 Effective date: 20010424 |