JPH0564519A - Automatic device for papering culture bottle of mushroom - Google Patents
Automatic device for papering culture bottle of mushroomInfo
- Publication number
- JPH0564519A JPH0564519A JP3255846A JP25584691A JPH0564519A JP H0564519 A JPH0564519 A JP H0564519A JP 3255846 A JP3255846 A JP 3255846A JP 25584691 A JP25584691 A JP 25584691A JP H0564519 A JPH0564519 A JP H0564519A
- Authority
- JP
- Japan
- Prior art keywords
- paper
- cap
- frame
- opening
- papering
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Mushroom Cultivation (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は、きのこの人工栽培の全
自動化の一環として開発されたきのこ培養瓶の自動紙掛
装置に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an automatic paper hanging device for mushroom culture bottles developed as a part of fully automatic artificial cultivation of mushrooms.
【0002】[0002]
【従来の技術】きのこ、特にえのき茸は、現在広く人工
栽培されている。その工程は、培養瓶への種菌の接種、
菌掻き、紙掛け、生育、紙はずし、収穫、廃床処理等多
種にのぼる。本発明の対象とする紙掛け工程は、従来扇
形の硫酸紙を瓶口へ手で巻き、輪ゴム等によりすべて人
手によって止めていた。この作業は何万、何十万個とい
う膨大な数にのぼるので、極めて重労働である。そこ
で、本発明者は先に紙掛けの省力化と、耐久性(再使用
回数の向上)を目的に紙自体の形状につき検討を加え、
実公昭58-1173号で提案し、その使用によって飛躍的に
合理化が達成された。2. Description of the Related Art Mushrooms, especially mushrooms, are now widely artificially cultivated. The process consists of inoculating the culture bottle with inoculum,
Bacteria scraping, paper hanging, growth, paper removal, harvesting, waste bed treatment, etc. In the paper-hanging step which is the object of the present invention, conventionally, fan-shaped sulfuric acid paper is wound around the mouth of the bottle by hand and stopped by hand with a rubber band or the like. This work is extremely heavy work because it amounts to tens of thousands and hundreds of thousands. Therefore, the present inventor first examined the shape of the paper itself for the purpose of labor saving of paper hanging and durability (improvement of the number of reuse),
Proposed in No. 58-1173, the rationalization was dramatically achieved by using it.
【0003】[0003]
【発明が解決しようとする課題】しかしながら、依然と
して手作業に頼らざるを得ないもので、完全自動化には
程遠いものであった。紙掛装置の自動化に適合する新規
な紙掛キャップについては、既に、特願平2-170528号で
提案済であり、これを利用した自動紙掛装置として、こ
こに完成をみたのである。However, the method still has to rely on manual work, which is far from full automation. A new paper hanging cap suitable for automation of the paper hanging device has already been proposed in Japanese Patent Application No. 2-170528, and an automatic paper hanging device utilizing this has been completed here.
【0004】[0004]
【課題を解決するための手段】本発明のきのこ培養瓶の
自動紙掛装置は、培養瓶コンテナ等に収容された複数個
の培養瓶1に見合う紙掛キャップ2を保持するキャップ
挿入枠3と、コンテナ瓶口近くの固定下枠4及び枠間を
上下摺動するスライド上枠5とからなり、該上枠と下枠
に下開き可能な紙掛キャップ2の開閉手段6を設けてな
るものである。An automatic paper hanging device for mushroom culture bottles according to the present invention comprises a cap insertion frame 3 for holding paper hanging caps 2 corresponding to a plurality of culture bottles 1 accommodated in a culture bottle container or the like. A fixed lower frame 4 near the mouth of the container bottle and a sliding upper frame 5 that slides vertically between the frames, and the opening and closing means 6 of the openable paper cap 2 is provided on the upper frame and the lower frame. Is.
【0005】前記紙掛キャップ2の開閉手段は、例え
ば、スライド上下枠の中仕切交点等の各コーナー部に設
けた逆円錐台形状のチャック拡張ブロック7と、固定下
枠4の中仕切交点等の各コーナーに設けた下開き可能な
紙掛キャップ2の上外周リブ8の半径方向中心へ押さえ
る戻りばね付きチャック9である。The opening / closing means of the paper hanging cap 2 is, for example, an inverted frustoconical chuck expansion block 7 provided at each corner of the slide upper and lower frames, and a partition intersection of the fixed lower frame 4. 2 is a chuck 9 with a return spring that presses the upper and outer peripheral ribs 8 of the paper cap 2 that can be opened downward at the respective corners in the radial direction.
【0006】[0006]
【作用】培養瓶コンテナに収納され、コンベアベルトで
順次運ばれてくる多数の培養瓶の瓶口数に見合うキャッ
プ挿入枠3には紙掛キャップ2が多重に、あたかも紙コ
ップの多重体のように保持される。スライド上枠5は、
その上昇により最下部の紙掛キャップを保持し、そのま
ま下方へ移動する。スライド上枠5と固定下枠4とには
下開き可能な紙掛キャップ2の開閉手段があり、スライ
ド上枠の固定下枠への接近により紙掛キャップの下方が
開き、かつ瓶口に被さる位置へ移動する。ここでスライ
ド上枠5を上昇させると、紙掛キャップ2が瓶口に止ま
り、紙掛けが終了する。[Function] The cap holder 3 accommodates the number of culture bottles stored in the culture bottle container and sequentially conveyed by the conveyor belt, and the paper caps 2 are multiplexed on the cap insertion frame 3 as if they were multiple paper cups. Retained. The upper slide frame 5 is
Due to the rise, the lowermost paper-holding cap is held, and it moves downward as it is. The slide upper frame 5 and the fixed lower frame 4 have opening / closing means for opening and closing the paper hanging cap 2, and when the slide upper frame approaches the fixed lower frame, the lower side of the paper hanging cap opens and covers the bottle mouth. Move to position. Here, when the slide upper frame 5 is raised, the paper hanging cap 2 stops at the bottle mouth, and the paper hanging ends.
【0007】[0007]
【実施例】図1はきのこ培養瓶の自動紙掛装置の正面図
であり、図2は同平面図である。図3はチャックの取付
平面図である(図2のP部)。図4はチャックの取付側面
図である。図5は上枠の作動部側面図である(図2のQ
部)。この自動紙掛装置は、コンテナ12の中に収容され
ている多数個の培養瓶1のそれぞれの口に紙掛キャップ
2を同時に取付けることができる。紙掛キャップ2は上
下開口の下方が狭いテーパ状円筒を半截した構造の2個
を合わせて構成している。半截状態のそれぞれには下方
を拡開する際の支点が形成されるように斜めの切欠き部
2aがある(図4)。そこで紙掛キャップ2の上縁部を外方
から内方へ向けて押すと、切欠き部2aの下方が支点2bと
なって紙掛キャップ2の下縁部を開拡することができ
る。EXAMPLE FIG. 1 is a front view of an automatic paper hanging device for mushroom culture bottles, and FIG. 2 is a plan view thereof. FIG. 3 is a plan view of the attachment of the chuck (P portion in FIG. 2). FIG. 4 is a side view of mounting the chuck. FIG. 5 is a side view of the operating portion of the upper frame (Q in FIG. 2).
Part). In this automatic paper hanging device, a paper hanging cap 2 can be simultaneously attached to each mouth of a large number of culture bottles 1 housed in a container 12. The paper cap 2 is formed by combining two tapered cylinders each having a narrow upper and lower opening. An oblique cutout is formed in each of the half-cut states so as to form a fulcrum when expanding downward.
There is 2a (Fig. 4). Then, when the upper edge of the paper hook cap 2 is pushed from the outside to the inner side, the lower edge of the notch 2a becomes the fulcrum 2b and the lower edge of the paper hook cap 2 can be opened and expanded.
【0008】矩形かつ縦長に形成されたフレームの内部
には桝目状のキャップ挿入枠3が紙掛キャップ2を保持
している。このキャップ挿入枠3はフレーム支柱14に固
定された固定枠3aと、その下方の筒状のキャップ挿入ガ
イド3bとからなり、キャップ挿入ガイド3bの下方へ板バ
ネの係止爪3cがある。紙掛キャップ2は図1のように多
重で保持され、下方から取り出して使用される。一度に
保持される紙掛キャップ2の同一水準の個数は培養瓶コ
ンテナ等に収容された複数個の培養瓶1に見合う数であ
る。A box-shaped cap insertion frame 3 holds a paper hanging cap 2 inside a rectangular and vertically long frame. The cap insertion frame 3 is composed of a fixed frame 3a fixed to the frame support 14 and a cylindrical cap insertion guide 3b below the fixed frame 3a, and a leaf spring engaging claw 3c is provided below the cap insertion guide 3b. The paper hanging caps 2 are held in multiple layers as shown in FIG. 1, and are taken out from below and used. The same number of paper-holding caps 2 held at one time corresponds to a plurality of culture bottles 1 accommodated in a culture bottle container or the like.
【0009】このコンテナ中の瓶口近くの固定下枠4
は、固定といっても紙掛キャップの装着時には固定状態
であるが、コンテナの移動の際には上方へ退く必要があ
る。そのために、固定下枠4は四方のフレーム支柱14に
シリンダ主軸10を設けて上下動可能としている。これに
よりシリンダを必要時に作動させてコンテナが移動の際
には上方へ退くようにしている。固定下枠4には紙掛キ
ャップ2の開閉手段6の一方のチャック9がある。これ
は図3,4に示したが、固定下枠4の中仕切交点等の各
コーナーに設けられている。下開き可能な紙掛キャップ
2の上外周リブ8を半径方向中心へ押さえることがで
き、また、復帰のための戻りばね付きである。A fixed lower frame 4 near the mouth of the bottle in this container
Although it is said to be fixed, it is in a fixed state when the paper cap is attached, but it must be retracted upward when the container is moved. To this end, the fixed lower frame 4 is provided with the cylinder main shaft 10 on the four frame columns 14 so that it can be moved up and down. As a result, the cylinder is operated when necessary and retracts upward when the container moves. The fixed lower frame 4 has one chuck 9 of the opening / closing means 6 of the paper hanging cap 2. This is shown in FIGS. 3 and 4, but it is provided at each corner such as a partition intersection at the fixed lower frame 4. The upper outer peripheral rib 8 of the paper hooking cap 2 which can be opened downward can be pressed to the center in the radial direction, and a return spring for returning is provided.
【0010】紙掛キャップ2の開閉手段6のもう一方
は、スライド上枠5の中仕切交点等の各コーナー部に設
けられた逆テーパ状のチャック拡張ブロック7である。
このチャック拡張ブロック7は図4にみられるように、
下降すると傾斜側面が上述した固定下枠4のチャック9
を押して回動させる。このチャック拡張ブロック7の昇
降はスライド上枠5の上下動に伴うもので、そのため
に、図5にみられるように、スライド上枠5は固定下枠
4が固定されたシリンダ主軸10に対して上下動自在に保
持させると共に、固定下枠4との間に二段作動シリンダ
11を設けている。そのために、スライド上枠5は上点に
達した時に二段作動シリンダの一段だけが作動し紙掛キ
ャップ8をつかみ、シリンダ主軸10が作動をし、下点に
達するまでの1/2に来た時に二段目が作動し完全に紙掛
キャップ2a-2aの角度まで(約12°)下方が開き各ビン口
まで作動し二段作動シリンダが同時に閉じれば紙掛キャ
ップの装着が完了する。このような作動を繰返し作業す
る。The other of the opening / closing means 6 of the paper hooking cap 2 is a reverse taper-shaped chuck expansion block 7 provided at each corner portion such as an intersection of the partition of the slide upper frame 5.
This chuck expansion block 7 is as shown in FIG.
When descending, the inclined side surface causes the chuck 9 of the fixed lower frame 4 described above.
Press to rotate. Since the lifting and lowering of the chuck expansion block 7 is accompanied by the vertical movement of the slide upper frame 5, as shown in FIG. 5, the slide upper frame 5 is attached to the cylinder main shaft 10 to which the fixed lower frame 4 is fixed. Holds it so that it can move up and down, and has a two-stage working cylinder between it and the fixed lower frame 4.
11 are provided. Therefore, when the slide upper frame 5 reaches the upper point, only one stage of the two-stage operating cylinder operates to grab the paper hooking cap 8, the cylinder main shaft 10 operates, and the slide upper frame 5 reaches 1/2 until reaching the lower point. When the second stage is operated, the lower side is completely opened to the angle of the paper hook caps 2a-2a (about 12 °) and the respective bottle mouths are opened, and the second-stage operation cylinders are closed at the same time to complete the mounting of the paper hook cap. Such operations are repeated.
【0011】本発明のきのこ培養瓶の自動紙掛装置は以
上のような構造であるから、培養瓶の瓶口へ次のように
して紙掛けが行なわれる。培養瓶1は多数個がコンテナ
12に収容されて、コンベアベルト13で順次運ばれてく
る。そして本装置の固定下枠4の直下へ運ばれてくる
と、そこで停止する。固定下枠4の上方のスライド上枠
5の更に上方のキャップ挿入枠3には紙掛キャップ2が
多重に、あたかも紙コップの多重体のように保持されて
おり、スライド上枠5が、その上昇により最下部の紙掛
キャップを保持し、そのまま下方へ移動する。この時、
最下部の紙掛キャップは単に板バネの係止爪3cで保持さ
れているだけであるから、容易にスライド上枠5によっ
て保持することができる。スライド上枠5と固定下枠4
間には前述した下開き可能な紙掛キャップ2の開閉手段
があるので、スライド上枠の固定下枠への接近により紙
掛キャップの下方が開き、かつ瓶口に被さる位置へ移動
する。ここでスライド上枠5を上昇させると、紙掛キャ
ップ2が瓶口に止まり、紙掛けが終了するのである。Since the automatic paper-hanging device for mushroom culture bottles of the present invention has the above-mentioned structure, paper-hanging is performed on the bottle mouth of the culture bottle as follows. Many culture bottles 1 are containers
It is housed in 12 and carried by conveyor belt 13 in sequence. Then, when it is conveyed to just below the fixed lower frame 4 of the present device, it stops there. On the cap insertion frame 3 above the fixed lower frame 4 and above the slide upper frame 5, multiple paper-holding caps 2 are held, as if they were multiple bodies of paper cups. When it rises, it holds the bottom paper cap and moves downward as it is. At this time,
Since the lowermost paper hooking cap is merely held by the locking claws 3c of the leaf spring, it can be easily held by the upper slide frame 5. Slide upper frame 5 and fixed lower frame 4
Since there is the above-mentioned opening / closing means for the paper hook cap 2 which can be opened downward, the lower part of the paper hook cap is opened by the approach of the slide upper frame to the fixed lower frame and is moved to a position where it covers the bottle mouth. When the slide upper frame 5 is raised, the paper hanging cap 2 stops at the bottle mouth, and the paper hanging ends.
【0012】[0012]
【発明の効果】本発明の装置によって、多数個の培養瓶
の瓶口へ紙掛けが自動かつ高速で行なわれることとなっ
た。これにより省力化と高品質の製品の提供が可能とな
った。As described above, the apparatus of the present invention enables automatic and high-speed paper hanging on the bottle mouths of a large number of culture bottles. This has enabled labor savings and the provision of high-quality products.
【図1】紙掛装置の側面図である。FIG. 1 is a side view of a paper hanging device.
【図2】紙掛装置の平面図である。FIG. 2 is a plan view of the paper hanging device.
【図3】チャックの取付平面図である。FIG. 3 is a plan view of mounting the chuck.
【図4】チャックの取付側面図である。FIG. 4 is a mounting side view of a chuck.
【図5】上枠の作動部側面図である。FIG. 5 is a side view of an operating portion of the upper frame.
1 培養瓶 2 紙掛キャップ 3 キャップ挿入枠 4 固定下枠 5 スライド上枠 6 開閉手段 7 チャック拡張ブロック 8 上外周リブ 9 戻りばね付きチャック 10 シリンダ主軸 11 二段作動シリンダ 12 コンテナ 13 コンベアベルト 1 culture bottle 2 paper cap 3 cap insertion frame 4 fixed lower frame 5 slide upper frame 6 opening / closing means 7 chuck expansion block 8 upper outer rib 9 chuck with return spring 10 cylinder spindle 11 two-step working cylinder 12 container 13 conveyor belt
Claims (2)
培養瓶1に見合う紙掛キャップ2を保持するキャップ挿
入枠3と、コンテナ瓶口近くの固定下枠4と、これら枠
間を上下摺動するスライド上枠5とからなり、該上枠と
下枠に下開き可能な紙掛キャップ2の開閉手段6を設け
てなるきのこ培養瓶の自動紙掛装置。1. A cap insertion frame 3 for holding a paper hanging cap 2 suitable for a plurality of culture bottles 1 housed in a culture bottle container, a fixed lower frame 4 near the container bottle mouth, and a space between these frames up and down. An automatic paper hanging device for a mushroom culture bottle comprising a sliding upper frame (5) and an opening / closing means (6) for opening and closing the paper hanging cap (2) on the upper and lower frames.
下枠の中仕切交点等の各コーナー部に設けた逆円錐台形
状のチャック拡張ブロック7と、固定下枠4の中仕切交
点等の各コーナーに設けた下開き可能な紙掛キャップ2
の上外周リブ8の半径方向中心へ押さえる戻りばね付き
チャック9である請求項1記載のきのこ培養瓶の自動紙
掛装置。2. The opening / closing means of the paper hooking cap 2 includes an inverted truncated cone-shaped chuck expansion block 7 provided at each corner of the slide upper and lower frames, such as a partition partition intersection, and a fixed lower frame 4 such as a partition partition intersection. Paper hanging cap 2 that can be opened at the corner
The automatic paper hooking device for a mushroom culture bottle according to claim 1, wherein the chuck 9 has a return spring that presses the upper outer peripheral rib 8 toward the radial center.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP3255846A JPH0564519A (en) | 1991-09-06 | 1991-09-06 | Automatic device for papering culture bottle of mushroom |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP3255846A JPH0564519A (en) | 1991-09-06 | 1991-09-06 | Automatic device for papering culture bottle of mushroom |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH0564519A true JPH0564519A (en) | 1993-03-19 |
Family
ID=17284408
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP3255846A Pending JPH0564519A (en) | 1991-09-06 | 1991-09-06 | Automatic device for papering culture bottle of mushroom |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0564519A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH09149727A (en) * | 1995-11-30 | 1997-06-10 | Nanba Seisakusho:Kk | Automatic paper winding for hackberry culture vessel and automatically paper-winding unit therefor |
JP2009261292A (en) * | 2008-04-24 | 2009-11-12 | Toshiaki Haruyama | Mushroom spawning device |
-
1991
- 1991-09-06 JP JP3255846A patent/JPH0564519A/en active Pending
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH09149727A (en) * | 1995-11-30 | 1997-06-10 | Nanba Seisakusho:Kk | Automatic paper winding for hackberry culture vessel and automatically paper-winding unit therefor |
JP2009261292A (en) * | 2008-04-24 | 2009-11-12 | Toshiaki Haruyama | Mushroom spawning device |
JP4598101B2 (en) * | 2008-04-24 | 2010-12-15 | 敏昭 春山 | Mushroom inoculum inoculation device |
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