JPH0529160A - Transformer - Google Patents

Abstract

PURPOSE:To assemble a transformer with more ease by connecting a primary bobbin, a secondary bobbin and a transformer case. CONSTITUTION:In terms of a transformer 1 which houses a primary bobbin 6 having a core insertion hole 7 in a secondary bobbin 10, an outside wall 12 is installed to both ends of the secondary bobbin 10 where there is mounted a inverted U-shaped transformer case 5 as viewed from the side which covers around the secondary bobbin 10 on the both outside walls 12. A groove section 29 is installed to both the ends of the primary bobbin 6 to be inserted into the secondary bobbin 10 so that the transformer case 5 which covers the secondary bobbin 10 may be partially inserted thereinto, thereby fixing the primary bobbin 6. A communication hole 26 is further installed to the outer periphery plane of the secondary bobbin 10 where insulation resin is filled into the primary bobbin 6, thereby insulation by insulation resin is made to a satisfactory level.

Description

Detailed Description of the Invention

[0001]

FIELD OF THE INVENTION The present invention relates to a transformer.

[0002]

2. Description of the Related Art Conventionally, a transformer has a core through which magnetic flux passes,
It consists of primary and secondary coils that induce electromotive force, and an outer box that houses these coils.The AC voltage and current flowing through the primary winding is increased or decreased depending on the number of times each coil is output, and the output from the secondary winding is output. It is what makes me.

Further, as one form of the above transformer, there is one in which a primary bobbin is housed in a secondary bobbin around which a coil is wound and a core is inserted into the primary bobbin in order to make the transformer compact. . Further, the transformer is housed in an outer box, and an insulating resin is filled in the outer box to insulate the transformer.

[0004]

However, the above-mentioned transformer has the following problems.

That is, the primary coil, the secondary coil, and the core were assembled and further housed in the outer box. However, each coil and the outer box are not connected to each other, but move in the outer box. Therefore, the insulation resin is filled to insulate the product and it is fixed to the outer box. Therefore, in the transformer, if the coils and the like are not arranged at accurate positions in the outer box, the coils come into contact with the outer box and there is a risk of electrical leakage.

When the insulating resin is filled in the outer box,
The insulating resin is sufficiently filled between the outer box and the secondary bobbin, but there is a problem that the insulating resin is not sufficiently filled between the secondary bobbin and the primary bobbin.

An object of the present invention is to provide a transformer which can solve the above problems.

[0008]

According to the present invention, in a transformer in which a primary bobbin having a core insertion hole is housed in a secondary bobbin, and a core is inserted into the insertion hole, right and left end portions of the secondary bobbin are provided. The present invention provides a transformer characterized in that an outer wall is provided on the outer wall, and a transformer case having a reverse U-shape in a side view is attached to both outer walls to cover the secondary bobbin.

Further, according to the present invention, in the above transformer, the left and right ends of the primary bobbin to be inserted into the secondary bobbin,
It is characterized in that a groove portion into which a part of the transformer case is fitted is provided.

Further, the present invention is characterized in that, in the above-mentioned transformer, a communication hole is provided on the outer peripheral surface of the secondary bobbin for filling the primary bobbin therein with an insulating resin.

Further, according to the present invention, in the above transformer, a lead wire hole is provided in the secondary bobbin, the lead wire connected to the winding can be inserted into the lead wire hole, and the inner circumference of the lead wire hole is further provided. The surface is provided with a fixing claw for preventing rotation of the lead wire.

[0012]

According to the present invention, the primary bobbin is housed in the secondary bobbin, and the transformer case is fitted around the secondary bobbin in a fitted state to assemble the transformer. Further, a part of the transformer case to be mounted on the secondary bobbin is fitted into the groove portions provided at both ends of the primary bobbin to fix the primary bobbin and prevent movement of each bobbin.

Further, the U-shaped transformer case mounted on the secondary bobbin is filled with an insulating resin through an opening at the lower surface of the transformer case,
Insulation of the transformer is performed, and at that time, the insulating resin is allowed to flow from the communication hole provided around the secondary bobbin toward the primary bobbin inside the secondary bobbin so as to reliably fill the insulating resin. Also, in the lead wire hole provided on the secondary bobbin,
When the lead wire connected to the winding is inserted, the lead wire is fixed by the fixing claws on the inner peripheral surface of the lead wire to prevent its rotation.

[0014]

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The embodiments of the present invention will be described in detail with reference to the drawings. In the perspective view of FIG. 1, reference numeral 1 denotes a transformer, which is mounted on a substrate and used in a copying machine or the like. The transformer 1 includes a small-diameter primary coil 2, a large-diameter secondary coil 3 capable of accommodating the same primary coil 2, and a split core 4 inserted into each coil 2, 3. , And a transformer case 5 that houses the coils 2 and 3.

As shown in FIGS. 7 to 9, the primary coil 2 is formed by winding a winding a on the outer peripheral surface of a small-diameter cylindrical primary bobbin 6, and inside thereof, a part of the core 4 is formed. A core insertion hole 7 for inserting is provided. A core holding base 8 communicating with the core insertion hole 7 is projectingly provided on one side of the primary bobbin 6, and a plurality of primary coil pins connected to the circuit board are provided on the lower surface of the holding base 8. 9 is projected,
The winding a is connected to each pin 9.

Further, the outer peripheral surface of the primary bobbin 6 is notched in the upper and lower sides thereof so that the bobbin 6 has an elliptical shape to maintain a distance from the secondary bobbin 10.

As shown in FIG. 6, the secondary coil 3 is formed by winding a winding a around an outer peripheral surface 10a of a large-diameter cylindrical secondary bobbin 10 and accommodating the primary bobbin 6 therein. A bobbin insertion hole 11 is provided. Further, the transformer case 5 is fitted to both ends of the secondary bobbin 10 so that the outer wall 1 having a slightly large diameter is fitted.
2 and 12 are installed and winding a is formed between the outer walls 12 and 12.
Is wound.

In this embodiment, as shown in FIG. 6, the outer peripheral surface 10a of the secondary bobbin 10 is gradually thickened in one direction along the axis and a plurality of partition walls 13 are provided in a protruding manner. Then, the number of windings of the winding a is increased between the respective partition walls 13, and further, each partition wall 13 is provided with a coil communicating notch 14 so that the respective partition walls 13 are communicated in a flush manner. The winding a is continuously wound.

Further, an overhanging case 15 having a curved surface 15a in FIG. 10 is provided on one side of the secondary bobbin 10, and the lower surface of the case 15 is opened and the case 15 is opened.
A secondary coil pin 16 is provided so as to project therein, and one end of the winding a is connected to the pin 16 so that the winding a is wound around the secondary bobbin 10.

In this embodiment, as shown in FIGS. 4 and 12, the overhanging case 15 is provided with a guide groove 17 extending from the secondary coil pin 16 to the outer peripheral surface 10a of the secondary bobbin 10, and along the guide groove 17. The winding a is arranged so that smooth winding can be performed. Reference numeral 15b denotes a coil conduction hole provided in the overhanging case 15 to the secondary coil pin 16.

Further, on one side of the secondary bobbin 10, FIG.
At the outer wall 12, the primary bobbin connecting projection 18 is projected, and the primary bobbin 6 and the secondary bobbin 10 are connected by inserting the projection insertion hole 19 provided in the primary bobbin 6 into the projection 18. . Further, on the other side of the secondary bobbin 10, as shown in FIG. 10, a longitudinal bobbin support base 20 having an open lower surface is provided, and the circular arc surface 20a formed on the support base 20 is The secondary bobbin 10 is supported by applying an L-shaped claw-shaped projection 21 projecting from one end of the secondary bobbin 10.

In this embodiment, as shown in FIG. 4, a resistor 22 is provided in the bobbin support 20, and one end of the resistor 22 is
A lead wire 23 that connects one end of the winding a wound around the secondary bobbin 10 to the other end of the resistor 22 and connects to the substrate.
Are connected. Reference numeral 24 represents a resistance mounting pin provided in the bobbin support base 20. 10 and 12, a lead wire hole 25 for projecting the lead wire 23 outward is provided on one side of the bobbin supporting base 20, and the lead wire hole 25 is also provided.
A fixing claw 25a is provided on the inner peripheral surface of 25, and the fixing wire 25a prevents the lead wire 23 from rotating.

In the present invention, as shown in FIGS. 6 and 10, a plurality of communication holes 26 for filling the insulating resin are provided on the outer peripheral surface 10a of the secondary bobbin 10 for connecting the secondary bobbin 10 and the primary bobbin 6. And the transformer 1 assembled by the communication hole 26.
When the insulating resin is filled in, the insulating resin is filled in the bobbin insertion hole 11 to insulate the primary coil 2.

Next, the transformer case 5 is shown in FIGS.
As shown in FIG. 3, the hook 27 is formed in a substantially U shape in a side view, and the lower end thereof is provided with a hook 27 for connecting to the substrate, and the outer walls 12, 12 of the secondary bobbin 10 are provided at the left and right peripheral portions thereof. A fitting wall 28 for fitting is provided. Then, as shown in FIG. 5, the transformer case 5 is mounted on the outer side walls 12, 12 of the secondary bobbin 10 to cover the front and rear portions and the upper portion of the secondary bobbin 10. Further, in FIG. 6, the transformer case 5
When the secondary bobbin 10 is mounted on the secondary bobbin 10, the upper edge portion 28a of the fitting wall 28 is fitted into the groove portions 29 at both ends of the primary bobbin 6 housed in the secondary bobbin 10 to form the primary bobbin 6 and The secondary bobbin 10 and the transformer case 5 are integrally fixed.

Further, on the peripheral surface of the transformer case 5, as shown in FIG.
Also, in FIG. 5, upper and lower core support members 30 and 31 for supporting the core 4 attached to the outside thereof are provided in a protruding manner, and one side portion of the core 4 is provided between the core support members 30 and 31. It is arranged.
In this embodiment, the upper core support 30 is provided with a mounting recess 30a for mounting the lead wire 23. The lead wire 23 is mounted in the recess 30a and the lead wire 23 is arranged along the transformer 1. It is possible to install and change the direction of the lead wire 23.

In the present invention, the core 4 is divided into two parts on the left and right sides, and when the transformer 1 is assembled, one end of the core 4 is inserted into the core insertion hole 7 of the primary bobbin 6 to support the upper and lower cores. The other side portions of the core 4 are joined between the bodies 31. Further, in this state, as shown in FIG. 1, the core connector 32 is attached to the left and right lower core support members 31 and the upper side surface of the core 4 in a sandwiched state, and the core connector 32 is divided into two parts. The core 4 is fixed.

In this embodiment, the core connector 32 is provided in the U-shaped right and left holding bodies 33, the extension portion 34 in which the lower portion of the holding body 33 is extended downward, and the middle portion of each holding body 33. In addition, the distal end portion of the extension portion 34 is connected to the substrate, and the connection tool 32 also serves as the ground. further,
The lower core support 31 is formed in an inverted U-shape having an opening at the bottom, and the extension part 34 of the core connector 32 is provided in the support 31.
Have been inserted.

The core connecting tool 32 is mounted on the connecting portion of the core 4 and holds each part of the core 4 between the left and right winding holding bodies 33 for reliable connection.

Next, the winding structure of the winding a on the primary bobbin 6 will be described in detail. In this embodiment, as shown in FIGS. 8 and 9, the left and right hooking protrusions 3 are provided on the front surface of the core holding base 8.
6 and 36, and a guide groove 37 for winding is provided between the protrusions 36, 36 to the lower surface of the primary bobbin 6, and the protrusions 36, 36 provided on the primary bobbin 6 and the guide groove 37 for winding are provided. The winding a is wound by using the claw-shaped projection 21.

Moreover, the winding a is connected to the three primary coil pins 9 provided on the primary bobbin 6, and the number of windings a of the primary coil 2 is changed by selecting each pin 9. .

Further, the pins 9 and 16 provided on the primary bobbin 6 and the secondary bobbin 10 are formed in a rectangular cross section, and when the winding a is wound, the pins 9 and 16 are pulled by a constant force to The winding a is cut at the corners of the pins 9 and 16.

According to the present invention, in the transformer 1 having the above-mentioned structure, the lower surface of the transformer 1 is filled with the insulating resin, and the space between the secondary bobbin 10 and the transformer case 5 and the secondary bobbin 10 are filled.
The space between the secondary bobbin 10 and the primary bobbin 6 is filled through the communication hole 26 provided in the space for insulation.

[0033]

Therefore, according to the present invention, the primary bobbin is housed in the secondary bobbin around which the winding is wound, and the substantially U-shaped transformer case is fitted to the outer wall provided on the secondary bobbin. The primary bobbin, the secondary bobbin, and the transformer case are fixed by fitting them together, and by fitting a part of the transformer case to be mounted on the secondary bobbin into the grooves provided on both ends of the primary bobbin. As a result, the bobbins and the like can be prevented from moving and the insulating resin can be filled smoothly.

Further, when the insulating resin is filled, the insulating resin can be filled from the communication hole provided around the secondary bobbin in the direction of the primary bobbin inside the secondary bobbin, so that the insulating resin can be surely insulated. . Furthermore, when inserting the lead wire connected to the winding into the lead wire hole provided in the secondary bobbin, the lead wire is fixed by the fixing claw on the inner peripheral surface of the lead bobbin to prevent its rotation and damage it. Can be avoided.

[Brief description of drawings]

FIG. 1 is a perspective view of a transformer according to the present invention.

FIG. 2 is a plan view of the transformer.

FIG. 3 is a side view of the transformer.

FIG. 4 is a bottom view of the transformer.

FIG. 5 is an explanatory diagram showing a disassembled state of the transformer.

6 is a cross-sectional view taken along line I-I of FIG.

FIG. 7 is a side view of the primary bobbin.

FIG. 8 is a front view of a primary bobbin.

FIG. 9 is a bottom view of the primary bobbin.

FIG. 10 is a plan view of a secondary bobbin.

11 is a sectional view taken along line II-II of FIG.

12 is a sectional view taken along line III-III in FIG.

[Explanation of symbols]

1 transformer 2 primary coil 3 secondary coil 4 core 5 transformer case 6 primary bobbins 10 Secondary bobbin 26 Communication hole 29 groove

Claims (4)

[Claims] 1. A transformer 1 in which a primary bobbin 6 having a core insertion hole 7 is housed in a secondary bobbin 10 and a core 4 is inserted in the insertion hole 7, the left and right ends of the secondary bobbin 10 being provided. The outer wall 12 is provided, and both outer walls 12
A transformer characterized in that a transformer case 5 having an inverted U-shape in a side view, which covers the periphery of the secondary bobbin 10, is mounted on the. 2. The secondary bobbin in the above transformer 1.
The transformer according to claim 1, wherein groove portions 29 into which a part of the transformer case 5 is fitted are provided at left and right end portions of the primary bobbin 6 to be inserted into the transformer 10. 3. The secondary bobbin in the above transformer 1.
The transformer according to claim 1, wherein a communication hole (26) for filling the insulating resin into the primary bobbin (6) is provided on the outer peripheral surface of the transformer (10). 4. The secondary bobbin in the above transformer 1.
The lead wire hole 25 is provided in the lead wire 10, the lead wire 23 connected to the winding a can be inserted into the lead wire hole 25, and the inner circumference of the lead wire hole 25 is provided for preventing the lead wire 23 from rotating. Fixed claw 25a
The transformer according to claim 1, wherein the transformer is provided.