JPH0526736B2 - - Google Patents
Info
- Publication number
- JPH0526736B2 JPH0526736B2 JP8715685A JP8715685A JPH0526736B2 JP H0526736 B2 JPH0526736 B2 JP H0526736B2 JP 8715685 A JP8715685 A JP 8715685A JP 8715685 A JP8715685 A JP 8715685A JP H0526736 B2 JPH0526736 B2 JP H0526736B2
- Authority
- JP
- Japan
- Prior art keywords
- core
- glass
- block
- softening point
- ferrite
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000011521 glass Substances 0.000 claims description 30
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 4
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 2
- 229910052681 coesite Inorganic materials 0.000 claims description 2
- 229910052593 corundum Inorganic materials 0.000 claims description 2
- 229910052906 cristobalite Inorganic materials 0.000 claims description 2
- 239000000377 silicon dioxide Substances 0.000 claims description 2
- 235000012239 silicon dioxide Nutrition 0.000 claims description 2
- 229910052682 stishovite Inorganic materials 0.000 claims description 2
- 229910052905 tridymite Inorganic materials 0.000 claims description 2
- 229910001845 yogo sapphire Inorganic materials 0.000 claims description 2
- 229910000859 α-Fe Inorganic materials 0.000 description 9
- 229910004298 SiO 2 Inorganic materials 0.000 description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- 239000000919 ceramic Substances 0.000 description 5
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 4
- 239000000853 adhesive Substances 0.000 description 4
- 230000001070 adhesive effect Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 208000028341 floppy head Diseases 0.000 description 4
- 229910010413 TiO 2 Inorganic materials 0.000 description 3
- 229910018605 Ni—Zn Inorganic materials 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 231100000989 no adverse effect Toxicity 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Landscapes
- Glass Compositions (AREA)
Description
〔産業上の利用分野〕
本発明は、フロツピーヘツドコアを構成するセ
ラミツクスとフエライトの流入法による接合に適
したガラス組成物に関するものである。
〔従来の技術〕
トンネル型フロツピーヘツドの記録再生コアお
よび消去コアは第1図に示す様に薄いIコア(フ
エライト)を中心にCコア(フエライト)とTコ
ア(セラミツクス)を配したサンドウイツチ構造
で接着部分が2ケ所ある。
この様な構造のフロツピーヘツドコアは一般に
は次の様に行われる。第2図の様に、Ni−Znフ
エライト等のフエライトからなるIコア2と
TiO2−BaO系等のセラミツクスからなるTコア
とを所定の空隙が保たれる様に突き合せ、ガラス
棒8を設置する。これを所定の温度に加熱してガ
ラスを溶融流入してT1ブロツク7を作製する。
次いで、第3図に示す様にT1ブロツク7とNi
−Znフエライト等のフエライトからなるCコア
3を所定のギヤツプになる様に突き合せ、ガラス
を設置した後、加熱してガラスを溶融流入して
T1Cブロツクを作製する。その後平研、ラツピン
グ、切断等の加工を経て第1図に示すフロツピー
ヘツドコアが製造される。
以上の様にガラスによる接着が2度行われるが
T1ブロツクとCコアを接合するガラスは、記録
再生コアと消去コアのアセンブルが500℃以上で
行われるため、軟化点が600℃以上のガラスを使
用している。このガラスをT1ブロツクとCコア
の空隙に充分に流入させるためにはガラスの軟化
点より約100℃以上高い温度(700℃以上)で接着
する必要がある。従つてTコアとIコアを接合す
るガラスは700℃の処理温度で軟化してT1接合が
動き寸法精度に影響を与えない様な高軟化点のガ
ラスが要求される。この要求に答えるガラスとし
て、従来はPbO−SiO2−K2O系のガラスが使用
されている。例えば重量%でPbO47%−SiO247
%、K2O6%のガラスは軟化点が600℃と比較的低
温にもかかわらず、流動性が悪く、接着温度を
980℃としてもガラスがTコアとIコアの突き合
せ部に完全に流入せず、接着強度が弱く問題であ
つた。また1000℃以上で処理すれば流入は完全と
なるがフエライトとガラスの反応が激しく、磁気
特性に問題があり処理温度は1000℃以下に制限さ
れる。
〔発明が解決しようとする問題点〕
以上の様に上記PbO−SiO2−K2O系ガラスは、
1000℃以下の接着温度で流動性が悪く接着強度が
弱いため問題であつた。
本発明の目的は、軟化点が650℃以上(好まし
くは700℃以上)で、しかも接着温度が900〜1000
℃でTコアとIコアの突き合せ部に充分に流入し
て接着強度の大きなT1ブロツクを得るためのガ
ラス組成物を提供することにある。
〔問題点を解決するための手段〕
本発明は、重量%でBaO25〜40%、PbO15〜
25%、SiO215〜25%、B2O315〜25%、Al2O31〜
5%、CaO1〜5%からなることを特徴とするガ
ラス組成物である。
以下、%は重量%を表わす。
本発明においては、従来ガラスであるPbO−
SiO2−K2O系の流動性を改善するためにSiO2の
熱膨張係数や化学的耐久性に悪い影響を与えずに
粘性を下げるB2O3をSiO2の約50%置換すること
にした。また、セラミツクがTiO2−BaO系の場
合、高温で流入してきたガラスにBaOが溶質し
て流動性を悪くすることが考えられるので、PbO
の1部をBaOで置換した。この場合BaOはPbO
と同様な働きをするので、他のガラスの物性への
悪影響は無いと考えられる。さらにK2Oは軟化点
を著しく下げる上に耐水性を悪化させるので、耐
水性を改善させる目的でK2Oの代わりにCaOと
Al2O3を配合した。
本発明においてBaOを25〜40%に限定したの
は25%以下であると流動性が大きくなるためであ
り、40%以上であると軟化点が高くなるためであ
る。
PbOを15〜15%に限定したのは、PbOが15%以
下になると軟化点が高くなり25%以上になると
BaOの効果が少なくなり流動性が悪くなるため
である。
SiO2を15〜25%に限定した理由は15%以下に
なると耐水性が劣化するためであり、SiO2が25
%以上になると軟化温度が高くなるためである。
B2O3を15〜25%に限定したのは、B2O3が15%
以下であると粘性を低下する効果が無いためであ
り、B2O3が25%以上になると軟化点が低下する
ためである。CaOとAl2O3を1〜5%に限定した
のは、CaOとAl2O3が1%以下の場合は耐水性を
改善する効果が認められないためであり、CaOと
Al2O3が5%以上になると、耐水性の効果はそれ
程改善されず、粘性を大きくして好ましくないた
めである。
〔実施例〕
第1表に示す各種配合組成のガラスを製造し、
Ni−ZnフエライトとTiO2−BaO系セラミツクス
のIコアとTコアを第2図の様に突き合わせ、ガ
ラスを設置して980℃で10分間接着処理を行い突
き合せ部へのガラスの流入度合いを比較した。
又、各種ガラスの軟化点、耐水性テスト(40℃、
90%R・H、1000h)も行つた。その結果を第1
表に示す。
第1表で流入度合はガラスが完全に突き合せ部
に流入して空隙のない場合を○、不完全流入で接
着不良の場合を×で表示した。また、耐水性は変
化の無いものを○、変化の激しいものを×で表示
した。
本発明によれば、従来不充分であつたガラスの
流入度合が大幅に向上し、耐水性にも優れるため
実用上問題の無いフロツピー磁気ヘツドコアを提
供することができる。
[Industrial Field of Application] The present invention relates to a glass composition suitable for bonding ceramics and ferrite constituting a floppy head core by the flow-in method. [Prior art] As shown in Figure 1, the recording/reproducing core and erasing core of a tunnel type floppy head are bonded together using a sandwich structure consisting of a thin I core (ferrite), a C core (ferrite), and a T core (ceramics) arranged in the center. There are two parts. A floppy head core having such a structure is generally manufactured as follows. As shown in Figure 2, the I core 2 is made of ferrite such as Ni-Zn ferrite.
The glass rod 8 is placed against a T core made of ceramics such as TiO 2 -BaO system so that a predetermined gap is maintained. This is heated to a predetermined temperature and the glass is melted and poured into it to produce the T1 block 7 . Next, as shown in Figure 3, T1 block 7 and Ni
- C cores 3 made of ferrite such as Zn ferrite are butted together to form a predetermined gap, glass is installed, and then heated to melt and flow the glass.
Create a T1C block. Thereafter, the floppy head core shown in FIG. 1 is manufactured through processing such as flat grinding, wrapping, and cutting. As mentioned above, bonding with glass is done twice.
The glass used to join the T1 block and the C core has a softening point of 600°C or higher because the recording/reproducing core and erasing core are assembled at 500°C or higher. In order to allow this glass to flow sufficiently into the gap between the T1 block and the C core, it is necessary to bond them at a temperature approximately 100° C. or higher (700° C. or higher) higher than the softening point of the glass. Therefore, the glass that joins the T core and I core is required to be a glass with a high softening point that softens at a processing temperature of 700°C so that the T1 joint does not move and affect dimensional accuracy. Conventionally, PbO-SiO 2 -K 2 O-based glasses have been used as glasses that meet this requirement. For example, PbO47% in weight % - SiO 2 47
%, K 2 O 6% has a relatively low softening point of 600°C, but has poor fluidity and is difficult to maintain the bonding temperature.
Even at 980°C, the glass did not completely flow into the abutting portion of the T core and I core, resulting in a problem of weak adhesive strength. Furthermore, if the treatment is carried out at a temperature of 1000°C or higher, the inflow will be complete, but the reaction between the ferrite and the glass will be severe and there will be problems with magnetic properties, so the processing temperature will be limited to 1000°C or lower. [Problems to be solved by the invention] As mentioned above, the PbO-SiO 2 -K 2 O glass has the following problems:
This was a problem due to poor fluidity and weak adhesive strength at bonding temperatures below 1000°C. The object of the present invention is to have a softening point of 650°C or higher (preferably 700°C or higher) and a bonding temperature of 900 to 1000°C.
The object of the present invention is to provide a glass composition which can sufficiently flow into the abutting portion of a T core and an I core at a temperature of 0.degree. C. to obtain a T1 block with high adhesive strength. [Means for solving the problems] The present invention provides BaO25 to 40% and PbO15 to 40% by weight.
25%, SiO2 15~ 25 %, B2O3 15~25%, Al2O3 1 ~
5%, and 1 to 5% CaO. Hereinafter, % represents weight %. In the present invention, PbO-
To improve the fluidity of the SiO 2 −K 2 O system, approximately 50% of SiO 2 should be replaced with B 2 O 3 , which lowers the viscosity without adversely affecting the thermal expansion coefficient and chemical durability of SiO 2 . I made it. In addition, if the ceramic is TiO 2 -BaO-based, BaO may become a solute in the glass that flows in at high temperature and deteriorate fluidity, so PbO
A part of was replaced with BaO. In this case BaO is PbO
Since it works in the same way as , it is thought that there will be no adverse effect on the physical properties of other glasses. Furthermore, since K 2 O significantly lowers the softening point and worsens water resistance, CaO is used instead of K 2 O to improve water resistance.
Al 2 O 3 was blended. The reason why BaO is limited to 25 to 40% in the present invention is because when it is 25% or less, the fluidity increases, and when it is 40% or more, the softening point becomes high. The reason why we limited PbO to 15-15% is that when PbO is below 15%, the softening point becomes high, and when it is above 25%,
This is because the effect of BaO decreases and fluidity deteriorates. The reason why SiO 2 is limited to 15 to 25% is that water resistance deteriorates when SiO 2 is less than 15%.
% or more, the softening temperature becomes high. B2O3 is limited to 15-25% because B2O3 is 15 %
This is because if it is below, there is no effect of lowering the viscosity, and if B 2 O 3 is 25% or more, the softening point is lowered. The reason why CaO and Al 2 O 3 are limited to 1 to 5% is because if CaO and Al 2 O 3 are less than 1%, there is no effect of improving water resistance.
This is because if Al 2 O 3 exceeds 5%, the water resistance effect will not be significantly improved and the viscosity will increase, which is undesirable. [Example] Glasses having various compositions shown in Table 1 were manufactured,
The I core and T core of Ni-Zn ferrite and TiO 2 -BaO ceramics were butted together as shown in Figure 2, and glass was installed and bonded for 10 minutes at 980°C to measure the degree of glass inflow into the butted area. compared.
In addition, softening point and water resistance tests of various glasses (40℃,
90%R・H, 1000h) was also performed. The result is the first
Shown in the table. In Table 1, the degree of inflow is indicated by ○ when the glass completely flows into the abutting portion and there is no gap, and by × when the glass flows incompletely and there is poor adhesion. In addition, for water resistance, those with no change are indicated by ○, and those with severe changes are indicated by ×. According to the present invention, it is possible to provide a floppy magnetic head core that has no practical problems because the degree of inflow of glass, which has conventionally been insufficient, is greatly improved and has excellent water resistance.
【表】【table】
第1図はフロツピー磁気ヘツドの記録再生コア
の平面図、第2図はIコアとTコアをガラス棒を
配置した平面図と、接着後のT1ブロツクの斜視
図、第3図は、T1ブロツクとCコアを接着した
T1Cブロツクの斜視図である。
1:記録再生コア、2:Iコア、3:Cコア、
4:Tコア、5,6:ガラス接着部、7:T1ブ
ロツク、8:ガラス棒、9:T1Cブロツク。
Fig. 1 is a plan view of the recording/reproducing core of a floppy magnetic head, Fig. 2 is a plan view of the I core and T core arranged with glass rods, and a perspective view of the T1 block after bonding. Fig. 3 is the T1 block. and C core were glued together.
FIG. 3 is a perspective view of the T1C block. 1 : Recording/playback core, 2: I core, 3: C core,
4: T core, 5, 6: Glass adhesive part, 7 : T1 block, 8: Glass rod, 9: T1C block.
Claims (1)
SiO215〜25%、B2O315〜25%、Al2O31〜5%、
CaO1〜5%からなるガラス組成物。1 Weight%: BaO25-40%, PbO15-25%,
SiO2 15-25 %, B2O3 15-25%, Al2O3 1-5 %,
A glass composition consisting of 1 to 5% CaO.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP8715685A JPS61247641A (en) | 1985-04-23 | 1985-04-23 | Glass composition |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP8715685A JPS61247641A (en) | 1985-04-23 | 1985-04-23 | Glass composition |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS61247641A JPS61247641A (en) | 1986-11-04 |
JPH0526736B2 true JPH0526736B2 (en) | 1993-04-19 |
Family
ID=13907122
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP8715685A Granted JPS61247641A (en) | 1985-04-23 | 1985-04-23 | Glass composition |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS61247641A (en) |
-
1985
- 1985-04-23 JP JP8715685A patent/JPS61247641A/en active Granted
Also Published As
Publication number | Publication date |
---|---|
JPS61247641A (en) | 1986-11-04 |
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