JPH0525904A - Panel unit with tile - Google Patents

Abstract

PURPOSE:To eliminate a tile laying work in a field and to form a tile hanging wall panel even if a worker is not a special craftsman. CONSTITUTION:A panel unit 1 with tiles is formed by a tile holding member 3 where tiles 2 are buried and a bar member 4 exposed from the tile holding member 3. Panel units 1 are arranged side by side in a factory or a field and mortar or the like is deposited in the bar member 4 area to form a wall panel. As the tiles 2 are previously buried in the unit 1, a tile laying work in a field is not required, and even if a worker is not a special craftsman, a tiled to wall panel can be formed.

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a panel unit with a tile, and particularly, it can be used for an outer wall panel of a building.

[0002]

BACKGROUND ART In recent years, tiled outer walls have come to be provided in various buildings such as a unit house and a house having a steel frame structure in order to obtain durability and luxury. Such a tiled outer wall has been provided by applying a tile to the outer wall of a building using mortar, cement paste, an adhesive or the like at a construction site regardless of the type of the building.

[0003]

However, there is a problem in that tiling at the construction site increases the site work and prolongs the construction period on site. In particular, tiles are tiled by professional craftsmen, but in recent years the number of craftsmen has decreased and it has become difficult to secure workers, which has led to problems such as longer construction periods and higher costs.

It is an object of the present invention to provide a tiled panel unit which can eliminate tile work on site and can form a tiled wall panel even by a non-specialized craftsman.

[0005]

A tiled panel unit of the present invention includes a plate-shaped tile holding member in which tiles are embedded, and an arrangement partly embedded in the tile holding member and exposed from the tile holding member. It is characterized by being composed of a muscle material.

[0006]

According to the present invention as described above, the tiled panel unit in which the tiles are buried and the reinforcing material is exposed is manufactured at the factory. A plurality of these panel units with tiles are arranged side by side so as to have a size required at a factory or a construction site, and concrete slurry or mortar is placed on the exposed portion of the reinforcing bar. As a result, the panel units arranged in parallel are combined to form one tiled wall panel. At this time, since the tiles are embedded in the panel unit in advance, there is no need for tiling work at the site or the like, and it is possible to form a tiled wall panel without the need for a professional craftsman.

[0007]

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of the present invention will be described below with reference to the drawings. FIG. 1 shows a tiled panel unit 1 of the present invention.
It is shown. The panel unit 1 includes a tile holding member 3 in which a plurality of tiles 2 are embedded in the front surface 3A. As the tile 2, general ceramic tile, stone obtained by thinly cutting natural stone, brick, or the like is used. The tile holding member 3 is formed in a plate shape with concrete slurry or mortar having a specific gravity of 0.6 or more and less than 2.5. On the back surface 3 </ b> B of the tile holding member 3, a part is embedded in the tile holding member 3, and the other part is provided with a steel reinforcing bar 4 exposed from the tile holding member 3.

Next, a method for manufacturing such a tiled panel unit 1 will be described. First, as shown in FIG. 2 (A), after arranging a plurality of tiles 2 in the formwork 10 in parallel,
As shown in FIG. 2B, the tile holding member 3 is formed by pouring high-density concrete slurry into the mold 10 to a predetermined height at which the tile 2 is embedded. Next, as shown in FIG. 2C, the reinforcing bar 4 is arranged so that only the lower part thereof is embedded in the tile holding member 3 and the upper part is exposed on the tile holding member 3, and the tiled panel is arranged. Unit 1
To form.

Then, the tiled panel unit 1 is removed from the mold 10 and autoclaved for a predetermined time. Due to this autoclave curing, the high-density concrete slurry solidifies in a short time and the tiled panel unit 1
Is completed.

A predetermined number of the tiled panel units 1 are arranged side by side in a factory or a construction site so that a wall panel of a required size is formed as shown in FIG. The mold 11 is placed in the. Further, by placing the mortar 12 and the like in the form 11 in which the reinforcing bar 4 is arranged, for example, as shown in FIG. 4, a wall panel 5 with tiles 2 including four tiled panel units 1 is provided.
Is formed.

According to this embodiment, the tiled panel units 1 in which the tiles 2 are embedded are installed side by side in a factory or on-site, and the mortar 1 is placed on the exposed reinforcing bar 4 portions.
The wall panel 5 with the tile 2 can be formed only by placing 2 or the like. For this reason, it is possible to shorten the construction period by eliminating the need for tile work on the site, and also to reduce costs such as labor costs because a specialized craftsman who performs the tile work is not required.

Further, since the tiled panel unit 1 can be manufactured in a factory using the form 10 and equipment for manufacturing a normal lightweight cellular concrete panel, it can be mass-produced and the production cost can be reduced. Further, since the wall panel 5 is formed by arranging a plurality of tiled panel units 1 according to the size thereof, it is sufficient to manufacture only the panel unit 1 having a standardized predetermined size. Since it is not necessary to manufacture the panel units 1 of various sizes according to the size of 5, the production efficiency can be improved and the production cost can be further reduced. Further, since the plurality of panel units 1 are arranged side by side to form the wall panel 5,
It is possible to form a large wall panel 5 that is difficult to manufacture and transport, and it is possible to cope with various planning.

Further, the tile 2 is embedded in the unit 1 by arranging the tile 2 at the time of manufacturing the tiled panel unit 1 instead of pasting the tile on the surface of the panel with an adhesive or the like as in the conventional case. be able to. For this reason,
The supporting strength of the tile 2 is improved as compared with the conventional one, the tile 2 is less likely to be peeled off, and the tile 2 can be prevented from dropping.

Further, since the tile holding member 3 for holding the tile 2 is made of high density concrete slurry,
The fixing strength of the tile 2 can be improved and the tile 2 can be reliably held as compared with the case where the tile is held by a concrete panel formed of a lightweight low-density slurry. Further, since the joints between the tiles 2 can be formed by the high density concrete slurry, the joint treatment on the spot becomes unnecessary, and the work on the spot can be reduced.

It should be noted that the present invention is not limited to the above-described embodiments, and modifications, improvements, etc. within the scope of achieving the object of the present invention are included in the present invention. For example, although the tile holding member 3 is formed of high-density concrete slurry in the above-mentioned embodiment, it may be formed of mortar or the like. However, the use of the concrete slurries of the above examples has the advantage that the tiled panel unit 1 can be produced in a short time by autoclave curing, and the production efficiency can be improved compared to the case where mortar or the like is used.

The method of manufacturing the panel unit with tiles 1 is not limited to the method described in the above embodiment, and for example, the reinforcing material 4 may be arranged and then the slurry may be cast.
It may be appropriately selected depending on the shape and material of the unit 1 to be manufactured. Further, the shape and material of the tile 2, the shape of the tiled panel unit 1, and the like may be set appropriately in practice.

[0017]

According to the tiled panel unit of the present invention, there is an effect that it is possible to eliminate the tiling work in the field, and it is possible to form a tiled wall panel even if not a professional craftsman. .

[Brief description of drawings]

FIG. 1 is a cross-sectional view showing a panel unit with tile according to an embodiment of the present invention.

FIG. 2 is a manufacturing process diagram showing an embodiment of a method for manufacturing a tiled panel unit of the present invention.

FIG. 3 is a cross-sectional view showing a method for manufacturing a wall panel formed from the tiled panel unit of the present invention.

FIG. 4 is a schematic perspective view showing a wall panel formed by the tiled panel unit of the present invention.

[Explanation of symbols]

 1 Panel unit with tile 2 Tiles 3 Tile holding member 4 Reinforcing bar 5 Wall panel

Claims (1)

Claim: What is claimed is: 1. A plate-shaped tile holding member in which tiles are embedded, and a reinforcing bar material partially embedded in the tile holding member and exposed from the tile holding member. A panel unit with tiles that is characterized by