JP3189978B2 - Panel unit with tile - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a panel unit with tiles, and more particularly, to a panel unit for building exterior walls.

[0002]

2. Description of the Related Art In recent years, tiled outer walls have been provided in various buildings such as unit houses and steel framed houses for reasons such as durability and luxury. Regardless of the type of building, such a tiled outer wall is provided by attaching a tile to the outer wall of the building using a mortar, a cement paste, an adhesive, or the like at a construction site.

[0003]

However, tiling at a construction site has a problem that the number of on-site work increases and the on-site construction period is lengthened. In particular, tiling is performed by specialized craftsmen, but in recent years, the number of craftsmen has decreased, and it has become difficult to secure workers. As a result, problems such as longer construction periods and higher costs have arisen.

[0004] It is an object of the present invention to provide a tiled panel unit which can eliminate a tiling operation on site and can form a tiled wall panel even if it is not a specialized craftsman.

[0005]

DISCLOSURE OF THE INVENTION A tiled wall panel according to the present invention.
The method of forming the tunnel is based on the fact that the tiles are
A plate-like tile holding member formed of a reed slurry,
Vertical reinforcing bars arranged perpendicular to the surface of the tile holding member
And placed away from the tile holding member and
It consists of horizontal bars connecting the vertical bars, and
Part is buried in the holding member and exposed from the tile holding member
In the state where the reinforcing material is exposed
Panel units with tiles that have been cured
Manufacture and arrange a predetermined number of panel units with tiles
Concrete slurry or
Is characterized by casting mortar. Ma
Further, the panel unit with tiles of the present invention includes a plate-shaped tile holding member in which the tile is embedded and formed of high-density concrete slurry, a vertical reinforcing bar and the tile arranged in a direction perpendicular to the plane with respect to the tile holding member. and horizontal consists reinforcement, and the tile support member reinforcement part of which is exposed from the buried with tile support member material is positioned away from the holding member for connecting the respective longitudinal reinforcement, in configuration And the distribution
Autoclaved with exposed muscle, and
Exposed from the tile holding member when multiple juxtaposed
Pour concrete slurry or mortar into the reinforcement
Wall panels with tiles.
It is characterized in that the.

[0006]

According to the present invention, a tile-mounted panel unit in which tiles are buried and in which reinforcing materials are exposed is manufactured at a factory. A plurality of such panel units with tiles are juxtaposed to have a required size at a factory or a construction site, and concrete slurry or mortar is poured into a portion where the reinforcing member is exposed. Thereby, the panel units arranged side by side are combined to form one wall panel with tiles. At this time, since the tiles are buried in the panel unit in advance, the work of tiling on the site or the like is eliminated, and the formation of the tiled wall panel becomes possible without the need for a specialized craftsman.

[0007]

An embodiment of the present invention will be described below with reference to the drawings. FIG. 1 shows a panel unit 1 with a tile according to the present invention.
It is shown. The panel unit 1 includes a tile holding member 3 in which a plurality of tiles 2 are embedded on a surface 3A. As the tile 2, a general ceramic tile, a stone obtained by thinly cutting natural stone, a brick, or the like is used. The tile holding member 3 is formed in a plate shape from concrete slurry or mortar having a specific gravity of 0.6 or more and less than 2.5. On the back surface 3 </ b> B of the tile holding member 3, a steel reinforcing member 4 partly buried in the tile holding member 3 and the other portion exposed from the tile holding member 3 is arranged. In addition, reinforcement
The material 4 is arranged in a direction perpendicular to the plane with respect to the tile holding member 3.
Vertical reinforcement 4A partially buried and the tile holding part
Placed at a position away from the material 3 and above the vertical reinforcing bars 4A
And the horizontal reinforcing bars 4B connecting the side parts.

Next, a method of manufacturing such a tiled panel unit 1 will be described. First, as shown in FIG. 2 (A), after a plurality of tiles 2 are juxtaposed in a formwork 10,
As shown in FIG. 2 (B), a high-density concrete slurry is poured into a mold 10 at least to a predetermined height at which the tiles 2 are embedded, thereby forming the tile holding members 3. Next, as shown in FIG. 2 (C), the orthogonal with respect to tile support member 3
Only the lower part of the vertical reinforcing bars 4A arranged in the cross direction is buried in the tile holding member 3 and is located at a position away from the tile holding member.
A horizontal bar 4B and a vertical bar are arranged to connect the vertical bars 4A.
The reinforcing member 4 is arranged so that the upper side of the reinforcing member 4A is exposed on the tile holding member 3 to form the panel unit 1 with tiles.

After that, the tiled panel unit 1 is removed from the mold 10 and autoclaved for a predetermined time. This autoclave curing causes the high-density concrete slurry to solidify in a short time, and the tiled panel unit 1
Is completed.

At a factory or a construction site, a predetermined number of such panel units 1 with tiles are juxtaposed to form a wall panel of a required size as shown in FIG. The formwork 11 is arranged in the. Further, a mortar 12 or the like is cast into the formwork 11 on which the reinforcing members 4 are arranged, so that, for example, as shown in FIG.
Is formed.

According to the present embodiment, the tile-attached panel units 1 in which the tiles 2 are buried are juxtaposed at a factory or a site, and the mortar 1
The wall panel 5 with the tiles 2 can be formed only by casting 2 or the like. This eliminates the need for on-site tiling work and shortens the construction period, and also eliminates the need for specialized craftsmen who perform tiling work, thereby reducing labor costs and other costs.

Further, since the panel unit with tiles 1 can be manufactured in a factory using the formwork 10 and equipment for manufacturing ordinary lightweight cellular concrete panels, it can be manufactured in large quantities and the production cost can be reduced. Further, since the wall panel 5 is formed by arranging a plurality of tiled panel units 1 according to the size thereof, only the panel unit 1 having a predetermined standardized size needs to be manufactured. Since there is no need to manufacture panel units 1 of various sizes corresponding to the size of 5, the production efficiency can be improved and the production cost can be further reduced. Further, since the plurality of panel units 1 are arranged side by side to form the wall panel 5,
A large wall panel 5 that is difficult to manufacture and transport can also be formed, and can cope with various types of planning.

Furthermore, the tiles 2 are buried in the unit 1 by arranging the tiles 2 at the time of manufacturing the tiled panel unit 1 instead of attaching the tiles to the surface of the panel with an adhesive or the like as in the prior art. be able to. For this reason,
The support strength of the tile 2 is improved as compared with the related art, the tile 2 is hardly peeled off, and the tile 2 can be prevented from falling.

Further, since the tile holding member 3 for holding the tile 2 is formed of high-density concrete slurry,
The fixing strength of the tile 2 can be improved as compared with the case where the tile is held by a concrete panel formed of a lightweight low-density slurry, and the tile 2 can be held reliably. Furthermore, since joints between the tiles 2 can be formed by the high-density concrete slurry, joint treatment on site is unnecessary, and work on site can be reduced.

The present invention is not limited to the above-described embodiment, but includes modifications and improvements as long as the object of the present invention can be achieved. For example, in the above embodiment, the tile holding member 3 is formed of high-density concrete slurry, but may be formed of mortar or the like. However, when the concrete slurry of the above embodiment is used, the panel unit with tiles 1 can be manufactured in a short time by autoclave curing, and there is an advantage that the production efficiency can be improved as compared with the case where mortar or the like is used.

The method of manufacturing the panel unit 1 with tiles is not limited to the method described in the above embodiment. For example, the reinforcing member 4 may be arranged and then the slurry may be cast.
What is necessary is just to select suitably according to the shape, material, etc. of the unit 1 to manufacture. Furthermore, the shape and material of the tile 2, the shape of the tiled panel unit 1, and the like may be appropriately set in the implementation.

[0017]

According to the panel unit with tiles of the present invention, it is possible to eliminate the tiling work on site and to form a tiled wall panel even if a non-professional craftsman is used. .

[Brief description of the drawings]

FIG. 1 is a sectional view showing a tiled panel unit according to an embodiment of the present invention.

FIG. 2 is a manufacturing process diagram showing one embodiment of a method for manufacturing a panel unit with tiles of the present invention.

FIG. 3 is a cross-sectional view illustrating a method of manufacturing a wall panel formed from the tiled panel unit of the present invention.

FIG. 4 is a schematic perspective view showing a wall panel formed from the panel unit with tiles of the present invention.

[Explanation of symbols]

 DESCRIPTION OF SYMBOLS 1 Panel unit with a tile 2 Tile 3 Tile holding member 4 Reinforcement material 5 Wall panel

──────────────────────────────────────────────────続 き Continued on the front page (58) Fields surveyed (Int.Cl. ⁷ , DB name) E04F 13/08-13/18 E04C 2/00-2/46 E04B 2/86 601 B28B 1/00-1 / 54

Claims (2)

(57) [Claims] 1. A high density concrete with tiles embedded therein
A plate-shaped tile holding member made of
Vertical reinforcing bars and
And each of the vertical
The tile holding part is composed of horizontal reinforcing bars connecting the reinforcing bars.
Distribution that is partially buried in the material and exposed from the tile holding member
With the reinforcements exposed and the reinforcements exposed.
Panel units with tiles that have been cured
And a predetermined number of panel units with tiles
Concrete slurry or mo
Wall panels with tiles, characterized by casting rutal
Formation method. 2. A plate-like tile holding member in which a tile is embedded and formed of high-density concrete slurry, a vertical reinforcing bar arranged in a direction perpendicular to the tile holding member and a position away from the tile holding member. arranged by coupling the respective longitudinal reinforcement consists transverse reinforcement, and the part on the tile support member is embedded is composed of a reinforcement member that is exposed from the tile support member, said reinforcement material When exposed and autoclaved and a plurality of juxtaposed, the tile holding member exposed
Concrete slurry or mol
Tile can be used to form tiled wall panels
A panel unit with a tile, comprising: