JPH05248064A - Manufacture of resin joint tile panel - Google Patents

Abstract

PURPOSE:To farm a joint having the smooth and beautiful finishing through the hardening of a resin member in liquid form poured into each joint space, by applying an adhesive to a lattice form of each restricted part which can surround the peripheral edge inside of a tile. CONSTITUTION:Each restricted part applied with adhesives 3, 3, and 3 coated in lattice form on a substrate 2 which constitutes a tile panel 1 is formed slightly smaller dimension than that of a tile 4 attached on the upper surface. When the tile 4 is attached on the adhesives 3 and 3, the peripheral edge inside of the reverse side of the tile 4 is put into a surrounded state by the adhesives 3 and 3. Further, even if the liquid resin is poured into a joint space S, the poured resin can not intrude to the reverse surface side of the tile 4 surrounded by the adhesives 3 and 3. Further, the joint space S is buried favorably by the poured liquid resin, and then the liquid resin is hardened, and the excellent joint is formed.

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method of manufacturing a tile panel using a resin as a joint.

[0002]

2. Description of the Related Art Conventionally, a resin joint tile panel has been manufactured by injecting a liquid resin into a joint space between tiles attached to a base material via an adhesive or by solid resin. After filling the joint space into the joint space, the resin is liquefied to form joints. In the case of injecting and filling the liquid resin, the lower the viscosity of the liquid resin is, the more the self-leveling property is exerted, and the surface condition of the joint becomes even and smooth, resulting in a beautiful finished surface. Further, as shown in the side view in FIG. 4, when adhesives 3, 3, 3 are applied diagonally at predetermined intervals on the base material 2 and tiles 4, 4 are adhered thereon, If a liquid resin is injected into the joint space S between the tiles 4 and 4 after a gap K is formed between the adhesives 3 and 3, the injected resin flows into the gap K,
There is a problem in that the joint space S is not filled with sufficient resin and the joint space S is depressed, resulting in a tile panel with unsatisfactory joints.

On the contrary, a high-viscosity solid resin is used as the joint space S.
When filling in, the finish of the surface of the joint becomes uneven and the appearance of the joint is poor, and it is necessary to press the surface later with a pressing jig or the like for surface treatment, which is a problem of poor workability. It was

[0004]

SUMMARY OF THE INVENTION The present invention has been devised in view of the above problems of the prior art, and provides a method for manufacturing a tile panel which is capable of forming good joints using a low viscosity resin. For the purpose of
In a tile panel in which a large number of tiles are adhered on a base material via an adhesive, and a resin material is filled in a joint space formed between the tiles, it is possible to prevent the resin material from entering the back side of the tile. In order to prevent this, the adhesive is applied in a grid pattern that can surround the inside of the peripheral edge on the back side of the tile.

A second aspect is a tile panel in which a large number of tiles are attached to a base material via an adhesive and a joint material space formed between the tiles is filled with a resin material. In order to prevent the material from entering the back of the tile,
Thinly applying the adhesive to the entire top surface of the substrate.

[0006]

In the first aspect of the invention, since the adhesive is applied in a grid pattern that surrounds the inner periphery of the back side of the tile, when the tile is adhered on the grid-applied adhesive, Since the peripheral edge on the back side of the tile is surrounded by adhesive, the resin material that fills the joint space does not enter the back side of the tile, and the resin material is well filled in the joint space and forms good joints. To do.

In the second aspect, since the adhesive is thinly applied to the entire upper surface of the base material, the entire back side of the tile adheres to the base material via the adhesive agent, and the resin material is injected into the joint space later. However, the injected resin material cannot penetrate into the back side of the tile, and good joints are formed.

[0008]

Embodiments of the present invention will be described below with reference to the drawings. FIG. 1 is a plan view of the tile panel 1. In this example, adhesives 3 are applied in a grid pattern on a base material 2 that constitutes the tile panel 1. Each of the grids of the adhesives 3, 3 and 3 is slightly smaller than the size of the tile 4 attached to the upper surface, and when the tile 4 is attached to the adhesives 3 and 3. , The inside of the rear edge of the tile 4 is surrounded by the adhesives 3 and 3, and even if a low-viscosity liquid resin is injected into the joint space S later, the injected resin is adhered to by the adhesives 3 and 3. The tile 4 that is surrounded cannot enter the joint space S, and the tile space 4 is filled in the joint space S well.
Can be well filled with the injected liquid resin, and the liquid resin can be cured later to form a good joint.
Since the injected liquid resin cannot enter the back side of the tile 4, the injected resin can be an extremely low-viscosity resin. The surface of the resin is self-leveling by heating for a short time using, for example, so that a very uniform and smooth joint surface can be formed.

Next, FIG. 2 shows a second embodiment. In the second embodiment of FIG. 2, a thin adhesive 3 is applied to the entire upper surface of the base material 2, and the tiles 4 and 4 are spread on the surface. I wore it,
When the tiles 4 and 4 are pressed and adhered onto the applied adhesive 3, the tiles 4 are brought into close contact with the base material 2 and no gap is formed on the back surface of each tile 4. Even when a liquid resin is injected into the joint space S later, the injected resin cannot penetrate into the back side of the tile 4 and is filled in the joint space S satisfactorily to form a joint having a beautiful finish. In addition, when the adhesive 3 is applied to the base material 2 with a slightly thicker thickness and the tile 4 is pressed and adhered to the upper surface thereof, the adhesive 3 swells to the outside due to the pressing force of the tile 4, and the swelled adhesion Since the joint space S is filled with the agent 3, the raised adhesive 3 can be used as it is as a joint material to form joints.

[0010]

EFFECTS OF THE INVENTION The present invention provides a tile panel in which a large number of tiles are attached to a base material via an adhesive and a joint material space formed between the tiles is filled with a resin material. In order to prevent the adhesive from entering the back side of the tile, the adhesive is applied in a grid pattern that can surround the inside of the peripheral edge of the back side of the tile. The liquid resin material injected into the inside of the tile is prevented from entering the back side of the tile, the liquid resin material is well filled in the joint space, and the liquid resin material is cured to form a smooth and beautiful joint. Can be formed. Further, in a tile panel in which a large number of tiles are attached to a base material via an adhesive and a joint material space formed between the tiles is filled with a resin material, the resin material penetrates into the back side of the tile. In order to prevent this, the adhesive is thinly applied to the entire upper surface of the base material to prevent the liquid joint material from entering the back side of the tile and form a joint having a beautiful finish.

[Brief description of drawings]

FIG. 1 is a schematic plan view of a tile panel according to a first embodiment.

FIG. 2 is a schematic plan view of a tile panel according to a second embodiment.

FIG. 3 is a schematic plan view of a conventional tile panel.

FIG. 4 is a side view of a main part of FIG.

[Explanation of symbols]

 1 Tile panel 2 Base material 3 Adhesive 4 Tile S Joint space

Claims (2)

[Claims] 1. A tile panel in which a large number of tiles are adhered on a base material via an adhesive, and a resin material is filled in a joint space formed between the tiles, wherein the resin material is the back side of the tile. A method for manufacturing a resin joint tile panel, which comprises applying the adhesive in a grid pattern that can surround the inside of the peripheral edge on the back side of the tile in order to prevent the adhesive from entering into the tile area. 2. A tile panel in which a large number of tiles are adhered to a base material via an adhesive and a joint material space filled between the tiles is filled with a resin material, wherein the resin material is the back side of the tile. A method for manufacturing a resin joint tile panel, characterized in that the adhesive is thinly applied to the entire upper surface of the base material in order to prevent the adhesive from invading into the resin joint tile panel.