JP2631174B2 - Manufacturing method of resin joint tile panel - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for manufacturing a tile panel using a resin for joints.

[0002]

2. Description of the Related Art Conventionally, a resin joint tile panel is manufactured by injecting a liquid resin into a joint space between tiles adhered on a base material via an adhesive or by solid resin. Is filled in the joint space, and then the resin is liquefied to form joints. In the case of injecting and filling the liquid resin, the lower the viscosity of the liquid resin, the more self-leveling properties are exhibited, and the surface condition of the joint becomes uniform and smooth, resulting in a beautiful finished surface. As shown in a side view in FIG. 4, adhesives 3, 3, and 3 are applied diagonally on the base material 2 at predetermined intervals, and when tiles 4 and 4 are stuck thereon, When a gap K is generated between the adhesives 3 and 3, and then a liquid resin is injected into the joint space S between the tiles 4 and 4, the injected resin flows into the gap K,
There is a problem that the joint space S is depressed because the ground space S is not filled with a sufficient resin, resulting in a joint panel having a poor appearance.

Conversely, a high-viscosity solid resin is mixed with the joint space S
In the case of filling, the finish of the joint surface becomes uneven, the appearance of the joint is poor, and it is necessary to perform surface treatment by pressing it with a pressing jig or the like later, resulting in poor workability. Was.

[0004]

SUMMARY OF THE INVENTION The present invention has been made in view of the above-mentioned conventional problems, and provides a method of manufacturing a tile panel capable of forming good joints using a low-viscosity resin. The first gist is to
In a tile panel in which a number of tiles are adhered on a base material via an adhesive and a resin material is filled in joint spaces formed between the tiles, it is necessary to prevent the resin material from entering the tile back side. In order to prevent this, the adhesive is applied in a grid pattern that can surround the inside of the peripheral edge on the back side of the tile.

[0005] A second gist is to provide a tile panel in which a number of tiles are stuck on a base material via an adhesive and a joint material formed between the tiles is filled with a resin material. To prevent the material from entering the back of the tile,
The adhesive is thinly applied to the entire upper surface of the base material.

[0006]

In the first aspect, the adhesive is applied in a grid pattern so as to surround the inner periphery of the back side of the tile. When the tile is stuck on the adhesive applied in the grid pattern, Since the peripheral edge of the back side of the tile is surrounded by the adhesive, the resin material filled in the joint space does not enter the back side of the tile, and the resin material is filled well in the joint space and forms a good joint I do.

In the second aspect, the adhesive is thinly applied to the entire upper surface of the base material, so that the entire back side of the tile adheres to the base material via the adhesive, and the resin material is injected into the joint space later. Even so, the injected resin material cannot enter the back side of the tile, and a good joint is formed.

[0008]

Embodiments of the present invention will be described below with reference to the drawings. FIG. 1 is a plan view of the tile panel 1. In this example, adhesives 3 and 3 are applied in a grid pattern on a base material 2 constituting the tile panel 1. Each grid of the adhesives 3, 3, 3 is slightly smaller than the size of the tile 4 attached to the upper surface, and when the tile 4 is attached on the adhesive 3, 3, The inside of the peripheral edge on the back side of the tile 4 is surrounded by the adhesives 3, 3. Even if a low-viscosity liquid resin is injected into the joint space S later, the injected resin is not It is not possible to invade the back side of the surrounded tile 4, and it is filled well in the joint space S, and the joint space S
Can be satisfactorily filled with the injected liquid resin, and the liquid resin can be cured later to form a good joint.
Since the injected liquid resin cannot enter the back side of the tile 4, an extremely low-viscosity resin can be used as the injected resin. The surface of the resin is self-leveled by heating for a short period of time using the method described above, so that an extremely uniform and smooth beautiful joint surface can be formed.

Next, FIG. 2 shows a second embodiment. In the second embodiment of FIG. 2, a thin adhesive 3 is applied to the entire upper surface of the base material 2 and the tiles 4 and 4 are spread on the surface. Is what I wore,
When the tiles 4 and 4 are pressed and adhered onto the applied adhesive 3, the tiles 4 are in close contact with the base material 2, and there is no gap on the back surface of each tile 4. Even when the liquid resin is injected into the joint space S later, the injected resin cannot enter the back side of the tile 4 and is filled well in the joint space S to provide a beautiful finish joint. When the adhesive 3 is applied slightly thicker on the base material 2 and the tile 4 is pressed and stuck on the upper surface thereof, the adhesive 3 swells outward due to the pressing force of the tile 4, and the raised adhesive 3 Since the joint space S is filled with the agent 3, the joint 3 can be formed by using the raised adhesive 3 as a joint material as it is.

[0010]

According to the present invention, there is provided a tile panel in which a number of tiles are stuck on a base material via an adhesive and a joint material formed between the tiles is filled with a resin material. In order to prevent intrusion into the back side of the tile, the adhesive is applied in a grid pattern of meshes that can surround the inside of the peripheral edge of the tile back side, so that the adhesive applied in a grid-like manner The penetration of the liquid resin material injected into the back side of the tile is prevented, the liquid resin material is filled well in the joint space, and the liquid resin material is hardened to create a smooth beautiful joint. Can be formed. Further, in a tile panel in which a number of tiles are stuck on a base material via an adhesive and a resin material is filled in joint spaces formed between the tiles, the resin material enters the tile back side. By applying the adhesive thinly on the entire upper surface of the base material in order to prevent the above problem, it is possible to prevent the liquid joint material from entering the back side of the tile and form a joint having a beautiful finish.

[Brief description of the drawings]

FIG. 1 is a schematic plan view of a tile panel according to a first embodiment.

FIG. 2 is a schematic plan view of a tile panel according to a second embodiment.

FIG. 3 is a schematic plan view of a conventional tile panel.

FIG. 4 is a side view of a main part of FIG. 3;

[Explanation of symbols]

 Reference Signs List 1 tile panel 2 base material 3 adhesive 4 tile S joint space

Claims (2)

(57) [Claims] 1. A tile panel in which a number of tiles are stuck on a base material via an adhesive and a joint material formed between the tiles is filled with a resin material. A method of manufacturing a resin-joint tile panel, characterized in that the adhesive is applied in a grid pattern of meshes that can surround the inside of the peripheral edge on the back side of the tile in order to prevent penetration of the tile. 2. A tile panel in which a large number of tiles are adhered on a base material via an adhesive and a joint material formed between the tiles is filled with a resin material. A method for manufacturing a resin joint tile panel, wherein the adhesive is thinly applied to the entire upper surface of the base material to prevent the adhesive from penetrating into the substrate.