JPH05177269A - Method for processing aperture of tube - Google Patents
Method for processing aperture of tubeInfo
- Publication number
- JPH05177269A JPH05177269A JP4159697A JP15969792A JPH05177269A JP H05177269 A JPH05177269 A JP H05177269A JP 4159697 A JP4159697 A JP 4159697A JP 15969792 A JP15969792 A JP 15969792A JP H05177269 A JPH05177269 A JP H05177269A
- Authority
- JP
- Japan
- Prior art keywords
- fixing jig
- jig
- die
- upper fixing
- lower fixing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Punching Or Piercing (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は管材等の曲面体にピンホ
ール、円形ホール等を加工する方法に関するものであ
る。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for forming a pinhole, a circular hole or the like on a curved body such as a pipe material.
【0002】[0002]
【従来の技術】従来管材、パイプ材等にピンホール、円
形ホール等を加工するためには平面切断金属板に開口部
を打抜、ドリルリング等の方法で加工したあと、これを
適正な曲率で折曲加工し、溶接連結する板金法やパイプ
材の内径に適合なメンドレールを挿入させて支持しなが
らメンドレールの開口形状の加工部と一致する外部のダ
イで加工するプレス作業法で製造してきた。2. Description of the Related Art Conventionally, in order to machine a pin hole, a circular hole, etc. in a pipe material, a pipe material, etc., a flat cut metal plate is punched with an opening and processed by a drill ring etc. Manufactured by a sheet metal method that bends and welds with, and a press work method that processes with an external die that matches the opening shape processing part of the mend rail while inserting and supporting a mend rail that fits the inner diameter of the pipe material. I've been
【0003】[0003]
【発明が解決しようとする課題】図1および図2で従来
の技術を図示する。上記のような板金法は打抜開口2の
成形を完了した後、適正な半径で金属板1を折曲加工し
て溶接しなければならないので加工工数が多くなり、溶
接部位の熱変形も発生する上、反復的な作業環境にては
使用できない問題もあり生産性も低い。The prior art is illustrated in FIGS. 1 and 2. In the sheet metal method as described above, after the forming of the punching opening 2 is completed, the metal plate 1 must be bent and welded at an appropriate radius, so that the number of processing steps increases and thermal deformation of the welded portion also occurs. In addition, there is a problem that it cannot be used in a repetitive work environment, and productivity is low.
【0004】プレス作業法による加工においても管材4
の直径によって異なる直径のメンドレール3とダイ5で
加工をしなければならない。これに毎作業時にメンドレ
ールを挿入して加工の後にはこれを除去する反復的な作
業が要求されるため、加工効率が低い問題があった。The pipe material 4 is also used in the working by the press working method.
It is necessary to process with the ment rail 3 and the die 5 having different diameters depending on the diameter. Since a repetitive work of inserting the mend rail at each work and removing it after the work is required, the working efficiency is low.
【0005】特に図3に示すような自動車の凝縮機の微
細な管材を加工する場合には大きな注意が作業者に要求
される。このような加工の難易性を図示する加工材の一
実施例が図3である。Particularly, when a fine tube material for an automobile condenser as shown in FIG. 3 is processed, great caution is required of the operator. FIG. 3 shows an example of a processed material that illustrates the difficulty of such processing.
【0006】自動車の凝縮機の縦パイプ材7は円周の一
部だけを開口加工するのでこれは縦横方向の冷却チュー
ブ6を多数挿入することになっている。Since the vertical pipe material 7 of the condenser of the automobile is processed by opening only a part of the circumference, a large number of cooling tubes 6 in the vertical and horizontal directions are inserted.
【0007】そうして、パイプ材の側方に多数の開口を
加工するためには従来の方法は生産性が低いため、別途
の生産加工方式が要求される。Thus, in order to process a large number of openings on the side of the pipe material, the conventional method has a low productivity, so that a separate production processing system is required.
【0008】本発明は従来の加工方式ではなく新しいパ
イプ材、管材等に開口を加工する方法を提供することを
目的とする。It is an object of the present invention to provide a method of processing an opening in a new pipe material, pipe material or the like rather than the conventional processing method.
【0009】[0009]
【課題を解決するための手段】上記のような問題を解決
するために本発明は単一の管材を把持するジグで上部固
定ジグと下部固定ジグを有する。上部固定ジグと下部固
定ジグは一つの管材の固定ジグを形成することになるの
で上部固定ジグと下部固定ジグの内面側には管材を固定
するジグ溝がそれぞれのジグの内面に形成されて加工時
に管材のスリップを防止する。SUMMARY OF THE INVENTION In order to solve the above problems, the present invention has a jig for gripping a single pipe member and has an upper fixing jig and a lower fixing jig. Since the upper fixing jig and the lower fixing jig form a fixing jig for one pipe material, a jig groove for fixing the pipe material is formed on the inner surface of each of the upper fixing jig and the lower fixing jig. Sometimes prevent slipping of tubing.
【0010】上部固定ジグと下部固定ジグは各々脱着が
容易になるように一側にヒンジなどで連結されているの
で反復的な加工が可能である。上部固定ジグと下部固定
ジグは長方形の金属金型体で製作するのがよい。Since the upper fixing jig and the lower fixing jig are connected to one side by a hinge or the like so as to be easily attached and detached, repetitive processing is possible. The upper fixing jig and the lower fixing jig are preferably made of rectangular metal molds.
【0011】上部固定ジグと下部固定ジグにはダイ孔が
穿孔されてダイが案内されることになる。A die hole is drilled in the upper fixing jig and the lower fixing jig to guide the die.
【0012】この上部固定ジグと下部固定ジグが構成す
るダイ孔は鏡面処理されてダイの反復加工による摩耗が
少くする。The die holes formed by the upper fixing jig and the lower fixing jig are mirror-finished to reduce wear due to repeated machining of the die.
【0013】上記の上部固定ジグと下部固定ジグが構成
するジグ溝の全円周の一部分がダイ孔の直線経路によっ
て切断された形状であるのでこの切断部位が管材の開口
加工部になる。Since a part of the entire circumference of the jig groove formed by the upper fixing jig and the lower fixing jig is cut by the straight path of the die hole, this cut portion becomes an opening processing portion of the pipe material.
【0014】[0014]
【作用】本発明の管材の開口部加工方法においては上記
の上部固定ジグと下部固定ジグが構成するジグ溝の全体
円周部の一部分はダイ孔の直線経路によって切断された
形状であるのでこの切断部位Lが管材Pの開口加工部に
なる。そうして加工の場合、パイプ材とか管材をジグ溝
へ挿入させてダイの一回往復のみで簡単に所定の直径の
開口が管材に形成されるので上記のようなジグの使用は
大量生産において経済性を保障するため上記の自動車凝
縮機のように多数の開口が必要な部材の加工に有用な方
法である。In the pipe material opening processing method of the present invention, a part of the entire circumference of the jig groove formed by the upper fixing jig and the lower fixing jig is cut by the straight path of the die hole. The cut portion L becomes an opening processing portion of the pipe material P. In the case of machining, the pipe or pipe is inserted into the jig groove and the opening of the specified diameter is easily formed in the pipe by one reciprocation of the die. This is a useful method for processing members that require a large number of openings, such as the above-mentioned automobile condenser, in order to ensure economic efficiency.
【0015】[0015]
【実施例】図4に示すような本発明の一実施例におい
て、8は上部固定ジグ、9は下部固定ジグである。上部
固定ジグ8と下部固定ジグ9は一つの管材Pの固定ジグ
を形成し、上部固定ジグ8と下部固定ジグ9の内面側に
は管材Pを固定するジグ溝8’、9’がそれぞれのジグ
の内面に形成されて加工時に管材のスリップを防止す
る。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS In one embodiment of the present invention as shown in FIG. 4, 8 is an upper fixing jig and 9 is a lower fixing jig. The upper fixing jig 8 and the lower fixing jig 9 form a fixing jig for one pipe material P, and jig grooves 8 ', 9'for fixing the pipe material P are provided on the inner surface sides of the upper fixing jig 8 and the lower fixing jig 9, respectively. It is formed on the inner surface of the jig to prevent the pipe material from slipping during processing.
【0016】上部固定ジグ8と下部固定ジグ9は各々脱
着が容易になるようにヒンジ11などで連結されている
ので反復的な加工が可能である。Since the upper fixing jig 8 and the lower fixing jig 9 are connected by a hinge 11 or the like so that they can be easily attached and detached, repetitive processing is possible.
【0017】上部固定ジグ8と下部固定ジグ9にはダイ
孔10’が穿孔されてダイ10が案内される。A die hole 10 'is formed in the upper fixing jig 8 and the lower fixing jig 9 to guide the die 10.
【0018】この上部固定ジグ8と下部固定ジグ9が構
成するダイ孔10’は鏡面処理されているためダイ10
の反復加工による磨耗が減少する。The die hole 10 'formed by the upper fixing jig 8 and the lower fixing jig 9 is mirror-finished, so the die 10
Wear due to repeated machining is reduced.
【0019】上記の上部固定ジグ8と下部固定ジグ9が
構成するジグ溝8’、9’の全円周の一部分はダイ孔1
0’の直線経路によって切断された形状であるのでこの
切断部位Lが管材Pの開口加工部になる。A part of the entire circumference of the jig grooves 8 ', 9'consisting of the upper fixing jig 8 and the lower fixing jig 9 is the die hole 1
Since the shape is cut by the straight path of 0 ', this cut portion L becomes the opening processing portion of the pipe material P.
【0020】[0020]
【発明の効果】この発明によれば、管材等の曲面体に容
易にピンホール、円形ホール等を加工することができ
る。According to the present invention, a pinhole, a circular hole or the like can be easily formed on a curved body such as a pipe material.
【図1】従来の管材の開口部加工方法を図示する斜視図FIG. 1 is a perspective view illustrating a conventional method for processing an opening portion of a pipe material.
【図2】従来のもう一つの管材の開口部加工方法を図示
する斜視図FIG. 2 is a perspective view illustrating another conventional method for processing an opening of a pipe material.
【図3】本発明の管材の開口部加工方法を適用する自動
車凝縮機の構成を図示する分解斜視図FIG. 3 is an exploded perspective view illustrating the configuration of an automobile condenser to which the pipe material opening processing method of the present invention is applied.
【図4】本発明の管材の開口部加工方法を図示する断面
図FIG. 4 is a cross-sectional view illustrating a method for processing an opening of a pipe material according to the present invention.
8 上部固定ジグ 9 下部固定ジグ 8’、9’ ジグ溝 10 ダイ 10’ ダイ孔 11 ヒンジ 8 Upper fixing jig 9 Lower fixing jig 8 ', 9'Jig groove 10 Die 10' Die hole 11 Hinge
Claims (1)
の内部に加工しようとする管材の外径と一致する直径の
ジグ溝8’、9’をそれぞれ持つ上部固定ジグ8と下部
固定ジグ9、上記の上部固定ジグ8と下部固定ジグ9の
内面側のジグ溝8’、9’の一部円周を重複して貫通す
るダイ孔10’、上記ダイ孔10’内で往復動するダイ
10、上記上部固定ジグ8と下部固定ジグ9を一側で連
結するヒンジ11等の連結手段を具備して上記ダイ10
の移動経路がジグ溝8’、9’の一部円周の内側を通過
することを特徴とする管材の開口部加工方法。1. An upper fixing jig 8 and a lower fixing jig each having jig grooves 8 ', 9'having a diameter corresponding to the outer diameter of a pipe material to be machined inside each of a pair of substantially quadrangular metal block members. 9. Die hole 10 'which partially penetrates the circumference of jig grooves 8', 9'on the inner surface side of the upper fixing jig 8 and the lower fixing jig 9 and reciprocates in the die hole 10 '. The die 10 is provided with connecting means such as a hinge 11 for connecting the upper fixing jig 8 and the lower fixing jig 9 on one side.
Of the jig groove 8 ', 9'passes through the inside of a part of the circumference of the jig groove 8', 9 '.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1019910010329A KR960000660B1 (en) | 1991-06-18 | 1991-06-18 | Making a groove of the pipe process |
KR91-10329 | 1991-06-18 |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH05177269A true JPH05177269A (en) | 1993-07-20 |
Family
ID=19316104
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP4159697A Pending JPH05177269A (en) | 1991-06-18 | 1992-06-18 | Method for processing aperture of tube |
Country Status (2)
Country | Link |
---|---|
JP (1) | JPH05177269A (en) |
KR (1) | KR960000660B1 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103692154A (en) * | 2013-10-25 | 2014-04-02 | 宁波圣龙汽车动力系统股份有限公司 | Method for forming radial through hole or radial blind hole in cylindrical shaft |
CN111375672A (en) * | 2018-12-29 | 2020-07-07 | 句容市天王汽车配件制造有限公司 | Flywheel cover punching device |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS4937954A (en) * | 1972-08-16 | 1974-04-09 |
-
1991
- 1991-06-18 KR KR1019910010329A patent/KR960000660B1/en not_active IP Right Cessation
-
1992
- 1992-06-18 JP JP4159697A patent/JPH05177269A/en active Pending
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS4937954A (en) * | 1972-08-16 | 1974-04-09 |
Also Published As
Publication number | Publication date |
---|---|
KR960000660B1 (en) | 1996-01-11 |
KR930000205A (en) | 1993-01-15 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
LAPS | Cancellation because of no payment of annual fees |