JPH0515966A - Method for controlling pressurized molten metal supplying and the same method in fixed cycle - Google Patents

Method for controlling pressurized molten metal supplying and the same method in fixed cycle

Info

Publication number
JPH0515966A
JPH0515966A JP19719691A JP19719691A JPH0515966A JP H0515966 A JPH0515966 A JP H0515966A JP 19719691 A JP19719691 A JP 19719691A JP 19719691 A JP19719691 A JP 19719691A JP H0515966 A JPH0515966 A JP H0515966A
Authority
JP
Japan
Prior art keywords
hot water
water supply
molten metal
furnace
pneumatic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP19719691A
Other languages
Japanese (ja)
Other versions
JP2719736B2 (en
Inventor
Toru Tashiro
透 田代
Kenichi Nagano
賢一 長野
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
TANABE KOGYO KK
Original Assignee
TANABE KOGYO KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by TANABE KOGYO KK filed Critical TANABE KOGYO KK
Priority to JP19719691A priority Critical patent/JP2719736B2/en
Publication of JPH0515966A publication Critical patent/JPH0515966A/en
Application granted granted Critical
Publication of JP2719736B2 publication Critical patent/JP2719736B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

PURPOSE:To correct tendency where molten metal supplying quantity is gradually reduced and to supply a molten metal with high accuracy by starting pressurizing in an air pressure molten metal supplying furnace and supplying the molten metal in a longer time by the time corresponding to the fixed ratio of time until a molten metal supplying sensor arranged at the molten metal supplying tube detects the molten metal. CONSTITUTION:The tendency where the holding quantity of the molten metal 2 in the air pressure molten metal supplying furnace 1 is reduced by supplying the molten metal and the molten metal supplying quantity itself is gradually reduced is changed to supply the molten metal in longer time by the time corresponding to the fixed rate of the time until the molten metal 2 where the molten metal sensor 6 arranged at the fixed point of the molten metal discharging hole 5 of the molten metal tube 3 for supplying the molten metal 2 provided on the air pressure molten metal supplying furnace 1 to the outside of the furnace 1 detects the molten metal 2 raising in the molten metal tube 3 every time through the molten meter 3 from the furnace 1 for molten metal.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】鋳物生産工場等で用いられる圧縮
気体による加圧力を利用した空圧給湯炉の制御技術に関
する。
[Industrial application] The present invention relates to a control technology of a pneumatic hot water furnace which uses a pressure applied by a compressed gas used in a foundry or the like.

【0002】[0002]

【従来の技術】鋳物生産工場等で用いられる圧縮気体に
よる加圧力を利用した空圧給湯炉に関しては特公51−
36704に示される技術を始めとして様々な技術が発
明・考案され実用化されてきている。しかし、いずれの
場合も給湯を行なうことに伴う空圧給湯炉内の金属溶湯
の保持量の必然的な減少から、毎回わずかづつであるに
しろ空圧給湯炉内への加圧用気体の供給量の増量が必要
であり、その結果同一の給湯量を給湯するには炉内への
加圧を開始してから給湯を完了するまでの経過時間が徐
々に長くなり、原因が確定できないし、個々の空圧給湯
炉により・或いは給湯必要量によりその傾向にばらつき
があるが、徐々に給湯量が減少していく傾向があること
が経験から知られている。
2. Description of the Related Art Japanese Patent Publication No. 51-A1 discloses a pneumatic hot water heating furnace which uses the pressure of compressed gas used in a foundry or the like.
Various techniques including the technique shown in 36704 have been invented, devised and put into practical use. However, in any case, due to the inevitable decrease in the amount of molten metal held in the pneumatic hot water supply furnace due to hot water supply, the amount of pressurizing gas supplied to the pneumatic hot water supply furnace is small at each time. As a result, in order to supply the same amount of hot water, the elapsed time from the start of pressurization in the furnace to the completion of hot water supply gradually increases, and the cause cannot be determined. It is known from experience that there is a tendency for the amount of hot water supply to gradually decrease, although the tendency varies depending on the pneumatic hot water supply furnace and / or the required amount of hot water supply.

【0003】しかるに効率的な生産或いは複雑な薄肉鋳
物の生産、金型設計等の技術的な要求から、近年個別鋳
造機と金型との組み合わせに基づき、より正確な量での
鋳造への要求が高まり、空圧給湯炉から鋳造機への金属
溶湯の供給量をより正確に常に実施し完了させる要求が
高まってきた。しかし従来技術の加圧制御では空圧給湯
炉内の金属溶湯の保持量の総べての領域で量的精度の高
い給湯の実現は困難であった。
However, due to technical requirements such as efficient production, production of complex thin castings, and die design, the demand for more accurate casting based on the combination of individual casting machines and dies in recent years. As a result, there has been an increasing demand for more accurate and constant supply of molten metal from the pneumatic hot water furnace to the casting machine. However, with the pressurization control of the prior art, it has been difficult to realize hot water supply with high quantitative accuracy in all regions of the amount of molten metal held in the pneumatic hot water supply furnace.

【0004】[0004]

【発明が解決しようとする課題】本発明は従来技術の抱
える前述したような、原因が確定できないが、個々の空
圧給湯炉により・或いは給湯必要量によりその傾向にば
らつきがあるが、徐々に給湯量が減少していく傾向を自
動的に補正し、より安定的に高精度な給湯を実現する空
圧給湯炉の加圧給湯制御方法を実現することを技術的な
課題とする。
The cause of the present invention is that the cause cannot be determined, as described above in the prior art, but the tendency varies depending on the individual pneumatic hot water heating furnace and / or the required hot water supply amount. A technical problem is to realize a pressurized hot water supply control method for a pneumatic hot water supply furnace that automatically corrects the tendency of the amount of hot water supply to decrease and realizes more stable and highly accurate hot water supply.

【0005】[0005]

【課題を解決するための手段】添付図面3を参照しなが
ら本発明を説明する。出願人が特公51−36704に
基づく空圧給湯炉のライセンス生産に関わって以来の1
0年近くの経験による収集データの解析により、前述の
ように原因が確定できないし、個々の空圧給湯炉により
・或いは給湯必要量によりその傾向にばらつきがある
が、給湯を行なうことに伴う空圧給湯炉1内の金属溶湯
の保持量の必然的な減少から、毎回わずかづつであるに
しろ空圧給湯炉1内への加圧用気体の供給量の増量が必
要であり、その結果同一の給湯量を給湯するには炉内へ
の加圧を開始してから給湯を完了するまでの経過時間が
徐々に長くなること、とりわけ炉内への加圧を開始して
から空圧給湯炉1の給湯管3の出湯口5に設けられた金
属溶湯2の到達を検知する給湯センサ6によって金属溶
湯2が検知されるまでの時間が長くなることと給湯量の
減少傾向に相関関係があることが判明した。
The present invention will be described with reference to the accompanying drawing 3. 1 since the applicant was involved in licensed production of pneumatic hot water furnace based on Japanese Patent Publication 51-36704
Although the cause cannot be determined as described above based on the analysis of the collected data based on nearly 0 years of experience, and the tendency varies depending on the individual pneumatic hot water furnace or the required hot water supply, Due to the inevitable decrease in the amount of molten metal held in the pressure hot water supply furnace 1, it is necessary to increase the amount of supply of the pressurizing gas into the air pressure hot water supply furnace 1 at a slight rate every time, and as a result, the same amount is required. In order to supply the amount of hot water to be supplied, the elapsed time from the start of pressurization into the furnace to the completion of the hot water supply is gradually increased, and in particular, the pneumatic hot water supply furnace 1 from the start of pressurization into the furnace That the time until the molten metal 2 is detected by the hot water supply sensor 6 that detects the arrival of the molten metal 2 provided at the outlet 5 of the hot water supply pipe 3 is correlated with the decreasing tendency of the amount of hot water supply There was found.

【0006】そして、空圧給湯炉1の炉内への加圧を開
始してから空圧給湯炉1の給湯管3の出湯口5に設けら
れた金属溶湯2の到達を検知する給湯センサ6によって
金属溶湯2が検知されるまでの時間が長くなることと給
湯量の減少傾向の相関関係は特公51−36704に基
づく空圧給湯制御に於ける制御条件を同一に設定するな
らば同一の空圧給湯炉1に於いて次式数1で示される比
例関係が成立することが解明された。
A hot water supply sensor 6 for detecting arrival of the molten metal 2 provided at a hot water outlet 5 of a hot water supply pipe 3 of the pneumatic hot water supply furnace 1 after the pressurization of the pneumatic hot water supply furnace 1 is started. The correlation between the increase in the time until the molten metal 2 is detected and the decreasing tendency of the amount of hot water supply is the same if the control conditions in the pneumatic hot water supply control based on Japanese Patent Publication 51-36704 are set to be the same. It has been clarified that the proportional relationship expressed by the following equation 1 is established in the pneumatic hot water supply furnace 1.

【0007】[0007]

【数1】 [Equation 1]

【0008】ここで、 DW :毎回の給湯量 a :給湯減少定数 TEK :毎回の炉内への加圧開始から給湯センサによ
って金属溶湯が検知されるまでの時間 TEKMIN:空圧給湯炉の金属溶湯炉内基準保持量時にお
ける加圧開始から給湯センサによって金属溶湯が検知さ
れるまでの基準時間 DWO :空圧給湯炉の金属溶湯炉内基準保持量時にお
ける基準給湯量
Where DW is the amount of hot water supplied each time: is the constant for decreasing the amount of hot water supply TEK: The time from the start of pressurization into the furnace each time until the molten metal is detected by the hot water supply sensor TEKMIN: The molten metal of the pneumatic hot water supply furnace Reference time from the start of pressurization at the reference holding amount in the furnace to the detection of molten metal by the hot water supply sensor DWO: Reference hot water supply amount at the reference holding amount in the molten metal of the pneumatic hot water supply furnace

【0009】即ち、極めて微量づつでは有るが比例関係
での減少が続く。通常空圧給湯炉の給湯制御方法では空
圧給湯炉1への気体による加圧が開始され、前記の空圧
給湯炉1内の金属溶湯2を炉外へ供給するための給湯管
3の出湯口5に設けられた給湯センサ6によって検知し
た後一定の増圧を続け加圧を停止し、その後の圧縮性流
体である気体の特徴である加圧力応答遅れを利用して一
定時間の間定速的流出させ定量的な給湯を実現してい
る。したがって、前記の減少傾向が顕著な空圧給湯炉の
場合には操作者が空圧給湯炉1内の金属溶湯2の残量に
応じて本来一定時間である加圧停止後の定速的流出時間
を適宜図示されていない制御盤の給湯タイマー値を変更
している。そこで、本発明では前記の比例減少関係から
次式数2の補正関係式を導き出し、予め、補正のデータ
を図示されていない制御盤面上で入力することで給湯タ
イマー値の自動補正を行なう。
That is, although there is an extremely small amount, the decrease continues in a proportional relationship. According to the hot water supply control method for the normal pneumatic hot water supply furnace, pressurization by gas to the pneumatic hot water supply furnace 1 is started, and the hot water supply pipe 3 for supplying the molten metal 2 in the pneumatic hot water supply furnace 1 to the outside of the furnace is discharged. After being detected by the hot water supply sensor 6 provided at the gate 5, a constant pressure increase is continued and the pressurization is stopped, and thereafter the pressure response delay, which is a characteristic of the gas that is a compressible fluid, is used for a fixed time. Achieves rapid hot water supply and quantitative hot water supply. Therefore, in the case of the pneumatic hot water supply furnace in which the decreasing tendency is remarkable, the operator constantly flows out after the pressurization is stopped, which is originally a constant time according to the remaining amount of the molten metal 2 in the pneumatic hot water supply furnace 1. The hot water supply timer value of the control panel (not shown) is appropriately changed. Therefore, in the present invention, a correction relational expression of the following equation 2 is derived from the proportional decrease relation described above, and correction data is input in advance on a control panel surface (not shown) to automatically correct the hot water supply timer value.

【0010】[0010]

【数2】 [Equation 2]

【0011】ここで、 TD :実給湯タイマー値 TDO :給湯タイマー設定値 TEK :毎回の炉内への加圧開始から給湯センサによ
って金属溶湯が検知されるまでの時間 TEKMIN:空圧給湯炉の金属溶湯炉内基準保持量時にお
ける加圧開始から給湯センサによって金属溶湯が検知さ
れるまでの基準時間(実測値) TEKMAX:空圧給湯炉の金属溶湯炉内基準保持量時にお
ける加圧開始から給湯センサによって金属溶湯が検知さ
れるまでの最長時間(実測値) x :給湯タイマー補正率
Where TD: actual hot water supply timer value TDO: hot water supply timer set value TEK: time from the start of pressurization into the furnace each time until the molten metal is detected by the hot water supply sensor TEKMIN: metal of the pneumatic hot water supply furnace Reference time from the start of pressurization at the reference holding amount in the molten metal furnace until the molten metal is detected by the hot water supply sensor (actual measurement value) TEKMAX: Start of pressurization at the reference holding amount in the metal molten metal furnace of the pneumatic heating furnace Maximum time until the sensor detects molten metal (measured value) x: Hot water supply timer correction factor

【0012】又、前述までの(課題を解決する手段)を
出願人により平成3年6月10日出願申請された特許願
の定サイクル給湯制御方法に記載された発明と組み合わ
せ、空圧給湯炉1への気体による加圧が開始され、前記
の空圧給湯炉1内の金属溶湯2を炉外へ供給するための
給湯管3の出湯口5に設けられた給湯センサ6によって
検知されるタイミングを鋳造機による鋳造のサイクルの
中で概ね一定とすることにより、本発明請求項1を可能
な限り定サイクル化すべく構成する。
Further, the above-mentioned (means for solving the problem) is combined with the invention described in the fixed cycle hot water supply control method of the patent application filed by the applicant on June 10, 1991, and the pneumatic hot water heating furnace is combined. 1 is started by pressurization by gas, and is detected by a hot water supply sensor 6 provided at a hot water outlet 5 of a hot water supply pipe 3 for supplying the molten metal 2 in the pneumatic hot water supply furnace 1 to the outside of the furnace. Is substantially constant during the casting cycle by the casting machine, so that claim 1 of the present invention is configured to have a constant cycle as much as possible.

【0013】[0013]

【作用】本発明請求項1の方法に基づくならば、特公5
1−36704に基づく従来の方法において空圧給湯炉
の個別的な差或いは給湯量によって必要とされる操業途
中での給湯タイマー値の増減変更が、初期的な試運転調
整によって求められたいくつかの設定用データの予めの
入力によって必要がなくなる。
According to the method of claim 1 of the present invention, Japanese Patent Publication No.
In the conventional method based on 1-36704, the increase / decrease of the hot water supply timer value during the operation, which is required by the individual difference of the pneumatic hot water supply furnace or the amount of hot water supply, is required by some initial trial run adjustments. It becomes unnecessary by inputting the setting data in advance.

【0014】又、本発明請求項2の方法に基づくなら
ば、請求項1に基づく特公51−36704に基づく従
来の方法において空圧給湯炉の個別的な差或いは給湯量
によって必要とされる操業途中での給湯タイマー値の増
減変更が、初期的な試運転調整によって求められたいく
つかの設定用データの予めの入力によって必要がなくな
ることに加えて、給湯タイマー値の自動的な増加分が鋳
造機による鋳造サイクル全体の違いとして若干残るとは
いえ、鋳造サイクル全体が大きく変化しない給湯が可能
となる。
Further, according to the method of claim 2 of the present invention, it is required according to the individual difference of the pneumatic hot water furnace or the amount of hot water supplied in the conventional method according to JP-B-51-36704 according to claim 1. In addition to the fact that it is not necessary to increase or decrease the hot water supply timer value during operation by previously inputting some setting data obtained by the initial trial run adjustment, in addition to the automatic increase of the hot water supply timer value, Although there is a slight difference in the entire casting cycle depending on the casting machine, it is possible to supply hot water that does not significantly change the entire casting cycle.

【0015】[0015]

【実施例】図1は本発明請求項1に関する加圧給湯制御
方法チャートであり、図3は請求項1及び請求項2に関
する空圧給湯炉の一実施例であるが、添付図面図1と図
3を参照しながら、本発明請求項1に関する一実施例を
説明する。
1 is a chart of a pressurized hot water supply control method according to claim 1 of the present invention, and FIG. 3 is an embodiment of a pneumatic hot water supply furnace according to claims 1 and 2, and FIG. An embodiment relating to claim 1 of the present invention will be described with reference to FIG.

【0016】空圧給湯炉1に金属溶湯2が受湯管9の開
放された受湯口蓋13から補給され、通常は満杯センサ
22によって検知されたなら補給は中止される。補給が
中止されたならば前記の受湯口蓋13が閉止され、前記
の空圧給湯炉1の図示されていない制御盤のデータ設定
器を用いて二つの給湯量制御の基準値即ち空圧給湯炉1
を加圧源19からの気体により加圧し、前記の空圧給湯
炉1に設けられた金属溶湯2を外部に供給するための給
湯管3を上昇してくる金属溶湯2を前記の給湯管3の出
湯口5に設けられた給湯センサ6によって金属溶湯2が
検知された時以降も更に加圧する増圧値と、空圧給湯炉
1が前記の増圧値に到達した後定速的に外部へ金属溶湯
2を流出させる時間である給湯タイマー設定値(数2に
おけるTDO)がそれぞれ入力されたなら、本実施例の空
圧給湯炉は鋳造機からの給湯指令待機の状態となる。
The molten metal 2 is replenished to the pneumatic hot water supply furnace 1 from the opening 13 of the hot water receiving pipe 9, and the replenishment is normally stopped when detected by the full sensor 22. If replenishment is stopped, the hot water inlet lid 13 is closed, and two reference values of hot water supply amount control, that is, pneumatic hot water supply are performed using the data setter of the control panel (not shown) of the pneumatic hot water supply furnace 1. Furnace 1
Is pressurized by the gas from the pressurization source 19, and the molten metal 2 rising from the hot water supply pipe 3 for supplying the molten metal 2 provided in the pneumatic hot water supply furnace 1 to the outside is supplied to the hot water supply pipe 3 Even after the molten metal 2 is detected by the hot water supply sensor 6 provided at the hot water outlet 5, the pressure increase value is further increased, and after the pneumatic hot water supply furnace 1 reaches the pressure increase value, the external pressure is constantly increased externally. When the hot water supply timer set values (TDO in the equation 2), which are the times for the molten metal 2 to flow out, are input, the pneumatic hot water supply furnace of the present embodiment is in a state of waiting for a hot water supply command from the casting machine.

【0017】尚ここで、予め本操業に先立ち試運転調整
を行ない実測したデータに基づき、空圧給湯炉1を加圧
源19からの気体により加圧し、前記の空圧給湯炉1に
設けられた金属溶湯2を外部に供給するための給湯管3
を上昇してくる金属溶湯2を前記の給湯管3の出湯口5
に設けられた給湯センサ6によって金属溶湯2が検知さ
れた時までの時間の内、前記の空圧給湯炉1の金属溶湯
2の炉内への保持の標準満杯量の時の値即ち給湯センサ
検知時間実測最小値(数1及び数2に於けるTEKMIN)
及び、空圧給湯炉1から空圧により給湯が安全に実施可
能な金属溶湯2の最少保持量の時の値即ち給湯センサ検
知時間実測最大値(数1及び数2に於けるTEKMAX)の
二つのデータと鋳造機の運転動作のいかなるタイミング
において空圧給湯炉1への加圧を開始すればよいかの微
調整を設定することのできる加圧時期調整タイマー値、
そして本来は実操業において最も適切な値を見出すこと
ができるのではあるが試運転調整の給湯精度データから
算出した給湯量減少傾向を補正するための給湯タイマー
補正率(数2におけるx)は日常的な運転に先立ち基本
データとして図示されていない制御盤のデータ設定器を
用いて当然入力されている。
Here, the pneumatic hot water supply furnace 1 is pressurized by the gas from the pressurizing source 19 based on the actually measured data in advance of the trial run adjustment before the main operation, and the pneumatic hot water supply furnace 1 is provided in the pneumatic hot water supply furnace 1. Hot water supply pipe 3 for supplying molten metal 2 to the outside
The molten metal 2 rising upwards from the tap 5 of the hot water supply pipe 3
Value when the molten metal 2 is detected by the hot water supply sensor 6 provided in the inside of the pneumatic hot water supply furnace 1 at the standard full amount of the molten metal 2 held in the furnace, that is, the hot water supply sensor Minimum value of actual detection time (TEKMIN in equations 1 and 2)
And the value of the minimum holding amount of the molten metal 2 that can be safely heated by the air pressure from the pneumatic hot water supply furnace 1, that is, the maximum value of the hot water sensor detection time actually measured (TEKMAX in Equations 1 and 2). Data and a pressurizing timing adjustment timer value capable of setting a fine adjustment as to when to start pressurizing the pneumatic hot water furnace 1 at which timing of the operation of the casting machine,
Although the most appropriate value can be found in actual operation, the hot water supply timer correction rate (x in Formula 2) for correcting the hot water supply amount decreasing tendency calculated from the hot water supply accuracy data for trial run adjustment is routine. Naturally, it is input as basic data using a data setter of the control panel (not shown) prior to such operation.

【0018】図示されていない鋳造機から前記の空圧給
湯炉1の図示されていない制御盤に給湯指令が伝達され
ると前記の制御盤内の加圧時期調整タイマーがカウント
ダウンを開始する。前記の加圧調整タイマーのカウント
ダウンが前記の加圧時期調整タイマー値に達するまで続
けられる。前記の加圧時期調整タイマーがカウントアッ
プすると、外部の加圧源19から加圧電磁弁16を介し
て前記の空圧給湯炉1内に気体の供給が開始される。空
圧給湯炉1への前記の加圧源19からの加圧電磁弁16
を介しての加圧が開始されると空圧給湯炉1内に保持さ
れている金属溶湯2は給湯管3内を上昇していく。並行
して前記の空圧給湯炉1の図示されていない制御盤内で
カウンターによりカウントが開始され空圧給湯炉1への
気体による加圧の経過時間が測定される。空圧給湯炉へ
の気体による加圧が続けられると給湯管3内を金属溶湯
2は上昇を続け、やがて上昇管の出湯口5に設置された
給湯センサ6により検知される。この時点での前記のカ
ウンターで測定された気体による加圧の経過時間の値が
演算器へデータ転送される。
When a hot water supply command is transmitted from a casting machine (not shown) to a control panel (not shown) of the pneumatic hot water supply furnace 1, the pressurizing timing adjusting timer in the control panel starts counting down. The countdown of the pressurization adjustment timer is continued until the pressurization timing adjustment timer value is reached. When the pressurizing timing adjusting timer counts up, the supply of gas from the external pressurizing source 19 to the inside of the pneumatic hot water supply furnace 1 via the pressurizing electromagnetic valve 16 is started. Pressure solenoid valve 16 from the pressure source 19 to the pneumatic hot water supply furnace 1
When pressurization is started via the molten metal 2 held in the pneumatic hot water supply furnace 1, the molten metal 2 rises in the hot water supply pipe 3. At the same time, counting is started by a counter in a control panel (not shown) of the pneumatic hot water supply furnace 1, and the elapsed time of pressurization by the gas to the pneumatic hot water supply furnace 1 is measured. When pressurization by the gas to the pneumatic hot water supply furnace is continued, the molten metal 2 continues to rise in the hot water supply pipe 3, and is eventually detected by the hot water supply sensor 6 installed at the hot water outlet 5 of the rising pipe. The value of the elapsed time of pressurization by the gas measured by the counter at this time is transferred to the calculator.

【0019】前記のように給湯センサ6により給湯管3
内を上昇してきた金属溶湯2が出湯口10で検知された
後は、金属溶湯2は樋7を介して鋳造機(本実施例の場
合はダイカストマシンスリーブ8)へ給湯される。この
後も空圧給湯炉1の炉内の圧力が前記の予め入力設定さ
れた増圧値に到達されるまで加圧が続けられ、増圧値に
達したならば加圧が停止される。
As described above, the hot water supply pipe 6 is provided by the hot water supply sensor 6.
After the molten metal 2 that has risen inside is detected at the tap hole 10, the molten metal 2 is supplied to the casting machine (the die casting machine sleeve 8 in this embodiment) via the gutter 7. After that, the pressurization is continued until the pressure in the furnace of the pneumatic hot water supply furnace 1 reaches the preset pressure increase value, and when the pressure increase value is reached, the pressurization is stopped.

【0020】しかる後、図示されない制御盤内の演算器
によって数2に基づき演算された給湯タイマーの時間だ
け給湯が続けられ、前記の時間経過後空圧給湯炉1の炉
内圧が開放排気され、給湯が停止される。尚、一時的な
運転停止の後でない鋳造のための運転開始後最初の給湯
と空圧給湯炉内の金属溶湯の保持量が減少し外部設備か
ら補給を受けた直後の最初の給湯と運転中に何等かの異
常信号を受け付け給湯操作を非常停止し給湯再開した直
後の最初の給湯と空圧給湯炉内の金属溶湯の保持量が減
少し外部設備から補給を受ける場合を含め何等かの理由
で前記の金属溶湯の補給を受ける受湯口の蓋が開かれて
いることが受湯口開LSによって信号伝達されている間
の給湯並びに前記の受湯口の蓋が閉じられたことが受湯
口閉LSによって信号伝達された直後の最初の給湯のそ
れぞれの給湯をの場合は、給湯タイマー補正率xは定値
0が選択されるので給湯タイマーの設定時間は給湯タイ
マー基準値TEKMINと等値となる。
Thereafter, hot water supply is continued for the time of the hot water supply timer calculated by the calculator (not shown) in accordance with the equation 2, and after the lapse of the time, the internal pressure of the pneumatic hot water supply furnace 1 is released and exhausted. Hot water supply is stopped. It should be noted that the first hot water supply after the start of operation for casting, not after a temporary stop of operation, and the first hot water supply and operation immediately after receiving the amount of molten metal in the pneumatic hot water supply furnace and replenishment from external equipment For some reason, including the first hot water supply immediately after the hot water supply operation was emergency stopped and the hot water supply was restarted, and the amount of molten metal held in the pneumatic hot water supply furnace decreased, and the supply from external equipment was received. The hot water is closed while the lid of the hot water inlet is closed and the lid of the hot water inlet is closed while the signal is transmitted by the hot water inlet opening LS. In the case of each hot water supply of the first hot water supply immediately after being signaled by, the constant value 0 is selected for the hot water supply timer correction factor x, and the set time of the hot water supply timer is equal to the hot water supply timer reference value TEKMIN.

【0021】次に図2は本発明請求項2に関する加圧給
湯制御方法チャートであり、図3は請求項1及び請求項
2に関する空圧給湯炉の一実施例であるが、添付図面図
1と図3を参照しながら、本発明請求項2に関する一実
施例を説明する。
Next, FIG. 2 is a pressurized hot water supply control method chart according to claim 2 of the present invention, and FIG. 3 is an embodiment of a pneumatic hot water supply furnace according to claims 1 and 2, and FIG. With reference to FIG. 3 and FIG. 3, an embodiment relating to claim 2 of the present invention will be described.

【0022】運転に先立ち、予め二つの基準値即ち空圧
給湯炉の金属溶湯の標準満杯保持量時における前記の空
圧給湯炉への外部加圧源からの気体による加圧開始から
給湯管定点での金属溶湯の検知までの経過時間である基
準値Aと、同様、空圧給湯炉の金属溶湯の標準満杯保持
量時における前記の空圧給湯炉への外部加圧源からの気
体による加圧開始を鋳造機からの給湯指令を受け付けた
後どれだけの時間経過後行なえば良いのかの基準時間即
ち加圧時期調整タイムである基準値Bをそれぞれ入力
し、更に空圧給湯炉1に金属溶湯2が受湯管9の開放さ
れた受湯口蓋13から補給され、通常は満杯センサ22
によって検知されたなら補給は中止される。補給が中止
されたならば前記の受湯口蓋13が閉止され、前記の空
圧給湯炉1の図示されていない制御盤のデータ設定器を
用いて二つの給湯量制御の基準値即ち空圧給湯炉1を加
圧源19からの気体により加圧し、前記の空圧給湯炉1
に設けられた金属溶湯2を外部に供給するための給湯管
3を上昇してくる金属溶湯2を前記の給湯管3の出湯口
5に設けられた給湯センサ6によって金属溶湯2が検知
された時以降も更に加圧する増圧値と、空圧給湯炉1が
前記の増圧値に到達した後定速的に外部へ金属溶湯2を
流出させる時間である給湯タイマー設定値(数2におけ
るTDO)がそれぞれ入力される。
Prior to the operation, the two hot water supply pipes are fixed at two reference values, that is, the start of pressurization by the gas from the external pressure source to the pneumatic hot water supply furnace at the standard full holding amount of the molten metal in the pneumatic hot water supply furnace. Similarly to the reference value A, which is the elapsed time until the detection of molten metal in the above, the addition of gas from an external pressure source to the pneumatic hot water furnace at the standard full holding amount of the molten metal in the pneumatic hot water furnace. The reference time B, which is the pressurizing timing adjustment time, is input to determine how long the pressure should be started after receiving the hot water supply command from the casting machine. The molten metal 2 is replenished from the hot water inlet port lid 13 of the hot water receiving pipe 9 and is normally filled with a full sensor 22.
Supply is discontinued if detected by. If replenishment is stopped, the hot water inlet lid 13 is closed, and two reference values of hot water supply amount control, that is, pneumatic hot water supply are performed using the data setter of the control panel (not shown) of the pneumatic hot water supply furnace 1. The furnace 1 is pressurized by the gas from the pressurization source 19, and the pneumatic hot water supply furnace 1
The molten metal 2 rising from the molten metal supply pipe 3 for supplying the molten metal 2 to the outside is detected by the molten metal supply sensor 6 provided at the outlet 5 of the molten metal supply pipe 3. After that time, the pressure increase value for further pressurization and the hot water supply timer set value (TDO in equation 2), which is the time for the molten metal 2 to flow out to the outside at a constant speed after the air pressure hot water supply furnace 1 reaches the above pressure increase value. ) Is input respectively.

【0023】空圧給湯炉に金属溶湯が前記の空圧給湯炉
に付属した満杯センサにより検知されるまで補給され、
鋳造が開始され初回の鋳造機からの給湯指令を受け前記
の空圧給湯炉の制御盤内の加圧時期調整タイマーがスタ
ートする一方データ値選択回路へ定値指令が伝達されデ
ータ伝達回路を介して減算器Bへ減算定値(通常はゼロ
値)が伝達され基準値Bから減算定値が減算され減算結
果(通常は基準値Bと等値)が加圧時期調整タイマーの
設定値として加圧時期調整タイマーの数値比較部へ転送
され前記の空圧給湯炉への加圧開始を決定する数値比較
が行なわれ前記の転送されてきた加圧時期調整タイマー
の設定値と加圧時期調整タイマーの計測値が一致したな
らば前記の空圧給湯炉内への気体による加圧が開始され
る。
The pneumatic hot water supply furnace is replenished with molten metal until it is detected by a full sensor attached to the pneumatic hot water supply furnace,
When the casting is started and the hot water supply command from the first casting machine is received, the pressurizing timing adjustment timer in the control panel of the pneumatic hot water furnace starts, while the constant value command is transmitted to the data value selection circuit and via the data transmission circuit. The subtraction constant value (normally zero value) is transmitted to the subtractor B, the subtraction constant value is subtracted from the reference value B, and the subtraction result (usually the same value as the reference value B) is set as the setting value of the pressurization timing adjustment timer. It is transferred to the numerical value comparison part of the timer and numerically compared to determine the start of pressurization to the pneumatic hot water furnace, and the transferred set value of the pressurization timing adjustment timer and the measured value of the pressurization timing adjustment timer are transferred. If they match, pressurization with gas into the pneumatic hot water supply furnace is started.

【0024】加圧が開始されると同時にカウンターがス
タートし給湯管内を上昇してくる前記の空圧給湯炉内の
金属溶湯を給湯センサが検知するまでの経過時間を計測
する。金属溶湯が検知されたならば前記の金属溶湯を給
湯センサが検知するまでの経過時間データを減算器Aに
転送し予め入力されている前記の空圧給湯炉への外部加
圧源からの気体による加圧開始から給湯管定点での金属
溶湯の検知までの経過時間である基準値Aにより減算す
る。そしてこの減算結果がプラスであるならばそのデー
タを前記の加圧時期調整タイマーの次回の給湯の設定値
決定のための減算器Bの減算データとしてデータ伝達回
路へ転送・入力する。もし、この減算結果がマイナスで
ある場合には、減算結果のマイナスの絶対値に関わりな
く一定値をデータ伝達における定値として取り扱う。む
ろん、鋳造機の特性に基づいて加圧開始を標準より遅く
すべく減算器Bのマイナス減算データ(即ち加算とな
る。)として取り扱っても良い。
At the same time when the pressurization is started, the counter is started and the elapsed time until the hot water supply sensor detects the molten metal in the pneumatic hot water supply furnace which is rising in the hot water supply pipe is measured. If the molten metal is detected, the elapsed time data until the molten metal sensor detects the molten metal is transferred to the subtractor A, and the gas from the external pressurizing source to the pneumatic hot water supply furnace is input in advance. The value is subtracted by the reference value A, which is the elapsed time from the start of pressurization by the method to the detection of the molten metal at the hot water supply pipe fixed point. If the subtraction result is positive, the data is transferred / input to the data transmission circuit as the subtraction data of the subtractor B for determining the set value of the hot water supply for the next pressurization timing adjustment timer. If the subtraction result is negative, a constant value is treated as a constant value in data transmission regardless of the negative absolute value of the subtraction result. Of course, it may be treated as minus subtraction data (that is, addition) of the subtractor B in order to delay the start of pressurization from the standard based on the characteristics of the casting machine.

【0025】又、前記のカウンターで測定された気体に
よる加圧の経過時間の値が減算器Aに転送されたのと並
行して演算器へデータ転送される。前記のように給湯セ
ンサ6により給湯管3内を上昇してきた金属溶湯2が出
湯口10で検知された後は、金属溶湯は樋7を介して鋳
造機(本実施例の場合はダイカストマシンスリーブ8)
へ給湯される。この後も空圧給湯炉1の炉内の圧力が前
記の予め入力設定された増圧値に到達されるまで加圧が
続けられ、増圧値に達したならば加圧が停止される。
In addition, the value of the elapsed time of pressurization by the gas measured by the counter is transferred to the subtractor A and data is transferred to the arithmetic unit in parallel. After the molten metal 2 rising in the hot water supply pipe 3 is detected by the hot water supply sensor 6 at the tap 10 as described above, the molten metal is passed through the gutter 7 to a casting machine (in this embodiment, a die casting machine sleeve). 8)
Is supplied with hot water. After that, the pressurization is continued until the pressure in the furnace of the pneumatic hot water supply furnace 1 reaches the preset pressure increase value, and when the pressure increase value is reached, the pressurization is stopped.

【0026】しかる後、図示されない制御盤内の演算器
によって数2に基づき演算された給湯タイマーの時間だ
け給湯が続けられ、前記の時間経過後空圧給湯炉1の炉
内圧が開放排気され、給湯が停止される。尚、一時的な
運転停止の後でない鋳造のための運転開始後最初の給湯
と空圧給湯炉内の金属溶湯の保持量が減少し外部設備か
ら補給を受けた直後の最初の給湯と運転中に何等かの異
常信号を受け付け給湯操作を非常停止し給湯再開した直
後の最初の給湯と空圧給湯炉内の金属溶湯の保持量が減
少し外部設備から補給を受ける場合を含め何等かの理由
で前記の金属溶湯の補給を受ける受湯口の蓋が開かれて
いることが受湯口開LSによって信号伝達されている間
の給湯並びに前記の受湯口の蓋が閉じられたことが受湯
口閉LSによって信号伝達された直後の最初の給湯のそ
れぞれの給湯をの場合は、給湯タイマー補正率xは定値
0が選択されるので給湯タイマーの設定時間は給湯タイ
マー基準値TEKMINと等値となる。
Thereafter, the hot water supply is continued for the time of the hot water supply timer calculated by the calculator (not shown) in accordance with the equation 2, and after the lapse of the time, the internal pressure of the pneumatic hot water supply furnace 1 is released and exhausted. Hot water supply is stopped. It should be noted that the first hot water supply after the start of operation for casting, not after a temporary stop of operation, and the first hot water supply and operation immediately after receiving the amount of molten metal in the pneumatic hot water supply furnace and replenishment from external equipment For some reason, including the first hot water supply immediately after the hot water supply operation was emergency stopped and the hot water supply was restarted, and the amount of molten metal held in the pneumatic hot water supply furnace decreased, and the supply from external equipment was received. The hot water is closed while the lid of the hot water inlet is closed and the lid of the hot water inlet is closed while the signal is transmitted by the hot water inlet opening LS. In the case of each hot water supply of the first hot water supply immediately after being signaled by, the constant value 0 is selected for the hot water supply timer correction factor x, and the set time of the hot water supply timer is equal to the hot water supply timer reference value TEKMIN.

【0027】給湯が完了し、再び鋳造機から給湯指令を
受け付けると次回以降は、空圧給湯炉の図示されていな
い制御盤内で本発明の制御方法に基づき、データ値選択
回路で受付指令への指示が選択されるので、前述された
ように前回の給湯においてカウントされ減算器Aで減算
され加圧時期調整タイマーの設定値の決定のための減算
器Bの減算データとしてデータ伝達回路へ転送・入力さ
れてきた減算データをデータ伝達回路から減算器Bへ転
送し基準値Bから減算し(ないしは加算)加圧時期調整
タイマーの設定値を変更し鋳造機の鋳造サイクルにおい
て常時給湯の開始が定サイクルで行なわれるように給湯
が行なわれる。基本的に、鋳造が開始された最初の時
と、外部設備より金属溶湯の補給を受けた直後の給湯に
おいて加圧時期調整タイマーの設定値の決定における減
算値として定値を用いるのは空圧給湯炉1への気体によ
る加圧を開始してから、給湯センサ6が金属溶湯を検知
するまでの所要時間を直前(給湯を停止し、時間的に長
く経過したとしても制御回路を完全に電源断としない限
り前回データは残り直前は直前として認識する。)の給
湯での実測値を用いると大きな誤差が生じる必然がある
からである。原則的に、給湯開始及び溶湯補給直後に給
湯する時は、従前の実測データはリセットし標準満杯時
の保持量であるとして給湯作業を行なう。
When the hot water supply is completed and the hot water supply command is received from the casting machine again, the data value selection circuit sends a reception command to the reception command in the control panel (not shown) of the pneumatic hot water supply furnace based on the control method of the present invention. Is selected, the data is transferred to the data transmission circuit as the subtraction data of the subtractor B, which is counted in the previous hot water supply, subtracted by the subtractor A, and is used to determine the set value of the pressurizing timing adjustment timer, as described above. -The input subtraction data is transferred from the data transmission circuit to the subtractor B and subtracted (or added) from the reference value B to change the set value of the pressurizing timing adjustment timer so that the hot water supply can always be started in the casting cycle of the casting machine. Hot water is supplied as it is done in a fixed cycle. Basically, it is the pneumatic hot water supply that is used as the subtraction value when determining the setting value of the pressurization timing adjustment timer at the beginning of casting and immediately after receiving the supply of molten metal from external equipment. Immediately before the time required for the hot water supply sensor 6 to detect the molten metal after starting the pressurization of the furnace 1 with the gas (even if the hot water supply is stopped and the time elapses, the control circuit is completely powered off). This is because a large error is inevitably caused when the actual measurement value of hot water is used unless the previous data is immediately before the remaining data. As a general rule, when hot water is supplied immediately after the start of hot water supply and immediately after the supply of molten metal, the actual measured data is reset and the hot water supply operation is performed assuming that the amount is the standard full capacity.

【0028】ちなみに本発明に基づく制御方法全体をプ
ログラミングし容易に制御全体をマイコン化することが
行なえることは当然である。
Incidentally, it goes without saying that the entire control method according to the present invention can be programmed and the entire control can be easily implemented as a microcomputer.

【0029】[0029]

【発明の効果】以上説明したように、本発明により、空
圧給湯炉を用いて鋳物を鋳造する上で安定的に、効率的
に、安全に生産が行ないうる給湯精度の高い給湯制御方
法が実現した。
As described above, according to the present invention, there is provided a hot water supply control method with high hot water supply accuracy, which enables stable, efficient, and safe production in casting a casting using a pneumatic hot water supply furnace. It was realized.

【0030】[0030]

【図面の簡単な説明】[Brief description of drawings]

【図1】加圧給湯制御方法チャートFIG. 1 Chart of pressurized hot water supply control method

【図2】定サイクル加圧給湯制御方法チャートFIG. 2 is a chart showing a constant cycle pressurizing hot water supply control method.

【図3】請求項1及び請求項2に関する空圧給湯炉の一
実施例
FIG. 3 is an example of a pneumatic hot water supply furnace according to claims 1 and 2;

【符号の説明】[Explanation of symbols]

1 空圧給湯炉 2 金属溶湯 3 給湯管 4 吸湯口 5 出湯口 6 給湯センサ 7 樋 8 ダイカストマシンスリーブ 9 受湯管 10 受湯口 11 受湯口開LS 12 受湯口閉LS 13 受湯口蓋 14 圧力制御装置 15 炉圧導管 16 加圧電磁弁 17 排気電磁弁 18 排気口 19 加圧源 20 点検口蓋 21 点検口 22 満杯センサ 1 Pneumatic hot water furnace 2 molten metal 3 hot water supply pipe 4 Intake mouth 5 Outlet 6 Hot water supply sensor 7 gutter 8 die casting machine sleeve 9 Hot water pipe 10 Hot water inlet 11 Hot water inlet opening LS 12 Hot water inlet closed LS 13 Bath cover 14 Pressure control device 15 Reactor pressure conduit 16 Pressurized solenoid valve 17 Exhaust solenoid valve 18 Exhaust port 19 Pressure source 20 Inspection palate 21 inspection port 22 Full sensor

【手続補正書】[Procedure amendment]

【提出日】平成3年7月22日[Submission date] July 22, 1991

【手続補正1】[Procedure Amendment 1]

【補正対象書類名】図面[Document name to be corrected] Drawing

【補正対象項目名】図1[Name of item to be corrected] Figure 1

【補正方法】変更[Correction method] Change

【補正内容】[Correction content]

【図1】 [Figure 1]

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 圧縮気体による加圧力を利用して金属溶
湯を炉外へ供給する空圧給湯炉の制御において、空圧給
湯炉内の金属溶湯の保持量が給湯により減少し、伴って
徐々に給湯量自体が減少していく傾向を、前記の空圧給
湯炉に対する圧縮気体による加圧を開始してから前記の
空圧給湯炉に設けられた金属溶湯を空圧給湯炉外へ供給
するための給湯管の金属溶湯流出口定点に配置された給
湯センサが前記の給湯管内を上昇してくる金属溶湯を検
知するまでの時間の一定割合に相当する時間だけ毎回金
属溶湯の前記の空圧給湯炉から前記の給湯管を介して空
圧給湯炉外へ長く給湯されるように、一時的な運転停止
の後でない鋳造のための運転開始後最初の給湯と空圧給
湯炉内の金属溶湯の保持量が減少し外部設備から補給を
受けた直後の最初の給湯と運転中に何等かの異常信号を
受け付け給湯操作を非常停止し給湯再開した直後の最初
の給湯と空圧給湯炉内の金属溶湯の保持量が減少し外部
設備から補給を受ける場合を含め何等かの理由で前記の
金属溶湯の補給を受ける受湯口の蓋が開かれていること
が受湯口開LSによって信号伝達されている間の給湯並
びに前記の受湯口の蓋が閉じられたことが受湯口閉LS
によって信号伝達された直後の最初の給湯のそれぞれの
給湯を除き、補正することで、毎回の給湯を高精度に給
湯することを特徴とする圧縮気体による加圧力を利用し
た空圧給湯炉の加圧給湯制御方法。
1. In the control of a pneumatic hot water supply furnace which supplies a molten metal to the outside of the furnace by utilizing a pressurizing force of a compressed gas, the amount of the molten metal held in the pneumatic hot water supply furnace is decreased by the hot water supply, and gradually accompanied by it. The tendency of the amount of hot water supply itself to decrease is that the molten metal provided in the pneumatic hot water supply furnace is supplied to the outside of the pneumatic hot water supply furnace after the pressurization of compressed air to the pneumatic hot water supply furnace is started. The molten metal outlet located at a fixed point of the molten metal for the hot water supply pipe for each time, the air pressure of the molten metal is detected only for a time corresponding to a certain proportion of the time until the molten metal rising in the hot water supply pipe is detected. The first hot water supply after the start of operation for casting, not after a temporary stop of operation, and the molten metal in the pneumatic hot water supply furnace, so that hot water is supplied from the hot water supply furnace to the outside of the pneumatic hot water supply furnace through the hot water supply pipe for a long time. The first time immediately after the amount of Including the case of receiving an abnormal signal during hot water supply and operation, and immediately after stopping the hot water supply operation and restarting the hot water supply, the amount of retained metal in the first hot water supply and the pneumatic hot water supply furnace decreases and it is supplied from external equipment. For some reason, the fact that the lid of the inlet for receiving the molten metal is opened is for supplying hot water while the signal is transmitted by the opening LS of the inlet and the lid for the inlet is closed. Hot water inlet closed LS
Each hot water supply is corrected with the exception of the first hot water supply immediately after the signal is transmitted by the system, and each hot water supply is performed with high accuracy. Pressurized hot water control method.
【請求項2】 圧縮気体による加圧力を利用して金属溶
湯を炉外へ供給する空圧給湯炉の制御において、空圧給
湯炉の金属溶湯の保持量の標準満杯時を前記の空圧給湯
炉への気体による加圧開始タイミング設定の基礎とし、
一時的な運転停止の後でない鋳造のための運転開始後最
初の給湯と空圧給湯炉内の金属溶湯の保持量が減少し外
部設備から補給を受けた直後の最初の給湯と運転中に何
等かの異常信号を受け付け給湯操作を非常停止し給湯再
開した直後の最初の給湯と空圧給湯炉内の金属溶湯の保
持量が減少し外部設備から補給を受ける場合を含め何等
かの理由で前記の金属溶湯の補給を受ける受湯口の蓋が
開かれていることが受湯口開LSによって信号伝達され
ている間の給湯並びに前記の受湯口の蓋が閉じられたこ
とが受湯口閉LSによって信号伝達された直後の最初の
給湯のそれぞれの給湯を除き、毎回の鋳造機への給湯の
為の実サイクルタイムを測定し前回の実サイクルタイム
との差のデータをフィードバックし、給湯に伴い前記の
空圧給湯炉の金属溶湯の保持量が減少しその減少量に比
例して毎回等量の給湯を行なうには前記の空圧給湯炉へ
の加圧用気体の供給量を増加させる必要が生じること即
ち加圧時間の増加に対応して次回の給湯における空圧給
湯炉への気体による加圧開始を早めることにより前記の
鋳造機における鋳造の為のサイクルタイムを安定させる
べく補正し、前記の除外条件の時には加圧開始を早める
補正を行なわず定値とすることとし前記の空圧給湯炉へ
の気体による加圧が始められ前記の空圧給湯炉の給湯管
の出湯口に設けられた給湯センサによって金属溶湯が検
知されるタイミングが鋳造機にとって一定で鋳造サイク
ルとしての定サイクルが守られ、空圧給湯炉内の金属溶
湯の保持量が給湯により減少し、伴って徐々に給湯量自
体が減少していく傾向を、前記の空圧給湯炉に対する圧
縮気体による加圧を開始してから前記の空圧給湯炉に設
けられた金属溶湯を空圧給湯炉外へ供給するための給湯
管の金属溶湯流出口定点に配置された給湯センサが前記
の給湯管内を上昇してくる金属溶湯を検知するまでの時
間の一定割合に相当する時間だけ毎回金属溶湯の前記の
空圧給湯炉から前記の給湯管を介して空圧給湯炉外へ長
く給湯されるように、一時的な運転停止の後でない鋳造
のための運転開始後最初の給湯と空圧給湯炉内の金属溶
湯の保持量が減少し外部設備から補給を受けた直後の最
初の給湯と運転中に何等かの異常信号を受け付け給湯操
作を非常停止し給湯再開した直後の最初の給湯と空圧給
湯炉内の金属溶湯の保持量が減少し外部設備から補給を
受ける場合を含め何等かの理由で前記の金属溶湯の補給
を受ける受湯口の蓋が開かれていることが受湯口開LS
によって信号伝達されている間の給湯並びに前記の受湯
口の蓋が閉じられたことが受湯口閉LSによって信号伝
達された直後の最初の給湯のそれぞれの給湯を除き、補
正することで毎回の給湯を高精度に給湯することを特徴
とする圧縮気体による加圧力を利用した空圧給湯炉の定
サイクル加圧給湯制御方法。
2. In the control of a pneumatic hot water supply furnace for supplying molten metal to the outside of the furnace by utilizing the pressure of compressed gas, the pneumatic hot water supply is performed when the amount of metal molten metal held in the pneumatic hot water supply furnace is normally full. As a basis for setting the timing to start pressurization with gas to the furnace,
First hot water supply after start of operation for casting not after temporary stop of operation and amount of metal melt in the pneumatic hot water supply furnace decreased immediately after receiving supply from external equipment and during hot water supply For some reason, including the first hot water supply immediately after the abnormal signal is received and the hot water supply operation is immediately stopped and the hot metal supply is restarted, and the amount of metal molten metal held in the pneumatic hot water supply furnace is reduced and replenishment is received from external equipment. Signal is transmitted by the opening LS of the receiving opening for receiving the supply of the molten metal and the closing of the lid of the receiving opening is signaled by the closing LS of the receiving opening. Except for each hot water supply of the first hot water immediately after being transmitted, the actual cycle time for each hot water supply to the casting machine is measured, and the data of the difference from the previous actual cycle time is fed back, and the Pneumatic hot water furnace metal The holding amount of hot water decreases and it is necessary to increase the supply amount of the pressurizing gas to the pneumatic hot water furnace in order to supply an equal amount of hot water in proportion to the decrease amount, that is, the pressurizing time increases. In order to stabilize the cycle time for casting in the above casting machine by accelerating the start of pressurization by gas to the pneumatic hot water supply furnace in the next hot water supply in response to the above, pressurization starts when the above exclusion conditions are met. It is assumed that a constant value is set without performing any correction to accelerate the pressurization by gas to the pneumatic hot water supply furnace, and the molten metal is detected by the hot water supply sensor provided at the outlet of the hot water supply pipe of the pneumatic hot water supply furnace. The timing of the casting is constant for the casting machine and the constant cycle as the casting cycle is maintained, the amount of molten metal held in the pneumatic hot water supply furnace decreases due to the hot water supply, and the amount of hot water supply itself gradually decreases. The sky A hot water supply sensor arranged at a fixed point of the molten metal outlet of a hot water supply pipe for supplying the molten metal provided in the pneumatic hot water supply furnace to the outside of the pneumatic hot water supply furnace after starting pressurization of the hot water supply furnace with compressed gas From the pneumatic hot water supply furnace of the molten metal to the outside of the pneumatic hot water supply furnace only for a time corresponding to a fixed ratio of the time until the molten metal rising in the hot water supply pipe is detected. In order to supply hot water for a long time, the first hot water supply after the start of operation for casting, not after a temporary stop of operation, and immediately after the amount of retained metal melt in the pneumatic hot water supply furnace is reduced and replenishment from external equipment is received. In the case where an abnormal signal is received during hot water supply during operation and the hot water supply operation is stopped immediately after the hot water supply operation is emergency stopped and the hot water supply is restarted Replenishment of the above-mentioned molten metal for any reason including The lid of the hot water inlet is open LS
Hot water supply while the signal is being transmitted by the hot water supply and each time the hot water supply is corrected by excluding each hot water supply of the first hot water immediately after the signal is transmitted by the hot water inlet close LS A method for controlling constant-cycle pressurized hot water supply in a pneumatic hot water supply furnace using pressurizing force of compressed gas, characterized in that the hot water is supplied with high accuracy.
JP19719691A 1991-07-10 1991-07-10 Pressurized hot water supply control method and constant cycle pressurized hot water supply control method Expired - Lifetime JP2719736B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP19719691A JP2719736B2 (en) 1991-07-10 1991-07-10 Pressurized hot water supply control method and constant cycle pressurized hot water supply control method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP19719691A JP2719736B2 (en) 1991-07-10 1991-07-10 Pressurized hot water supply control method and constant cycle pressurized hot water supply control method

Publications (2)

Publication Number Publication Date
JPH0515966A true JPH0515966A (en) 1993-01-26
JP2719736B2 JP2719736B2 (en) 1998-02-25

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ID=16370412

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Link
JP (1) JP2719736B2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113976860A (en) * 2021-09-26 2022-01-28 贵州克莱因科技有限公司 Full-automatic casting system and method for aluminum electrolysis anode

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113976860A (en) * 2021-09-26 2022-01-28 贵州克莱因科技有限公司 Full-automatic casting system and method for aluminum electrolysis anode

Also Published As

Publication number Publication date
JP2719736B2 (en) 1998-02-25

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