JPH0515778A - Methanol reforming catalyst - Google Patents

Methanol reforming catalyst

Info

Publication number
JPH0515778A
JPH0515778A JP3168005A JP16800591A JPH0515778A JP H0515778 A JPH0515778 A JP H0515778A JP 3168005 A JP3168005 A JP 3168005A JP 16800591 A JP16800591 A JP 16800591A JP H0515778 A JPH0515778 A JP H0515778A
Authority
JP
Japan
Prior art keywords
catalyst
layer
methanol
porous alumina
palladium
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
JP3168005A
Other languages
Japanese (ja)
Inventor
Takuya Moriga
卓也 森賀
Tetsuya Imai
哲也 今井
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Heavy Industries Ltd
Original Assignee
Mitsubishi Heavy Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Heavy Industries Ltd filed Critical Mitsubishi Heavy Industries Ltd
Priority to JP3168005A priority Critical patent/JPH0515778A/en
Publication of JPH0515778A publication Critical patent/JPH0515778A/en
Withdrawn legal-status Critical Current

Links

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/52Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts

Abstract

PURPOSE:To efficiently produce hydrogen-containing gas from a mixture of methanol and water using a catalyst having excellent heat transfer function prepared by forming a porous alumina layer on the surface of an aluminum layer by anodic oxidation to bake the whole and subsequently supporting platinum and/or palladium on the alumina layer by hot water treatment. CONSTITUTION:A porous alumina layer is formed on the surface of a metal or alloy material having a surface layer with thickness of 10mum or more by anodic oxidation using chromic acid or sulfuric acid. Whereupon the porous alumina layer becomes gamma-alumina by baking treatment because said layer is composed of amorphous alumina based on boehmite. Thereafter, the metal or alloy material having the porous alumina film formed thereto is immersed in an aqueous solution of chloride or alumina complex of platinum and/or palladium under a predetermined pH, concn. and temp. condition and the impregnated material is dried, baked and reduced to support platinum and/or palladium. By this method, a highly active methanol reforming catalyst is obtained.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明はメタノール改質用触媒に
関し、さらに詳しくはメタノール又はメタノールと水の
混合物を水素含有ガスに改質する触媒に関する。
FIELD OF THE INVENTION The present invention relates to a catalyst for reforming methanol, and more particularly to a catalyst for reforming methanol or a mixture of methanol and water into a hydrogen-containing gas.

【0002】[0002]

【従来の技術】従来のメタノールを改質する触媒として
はアルミナなどの担体に白金などの白金属元素又は銅、
ニッケル、クロム、亜鉛などの卑金属元素及びその酸化
物などを担持した触媒が提案されている。又、上述した
金属担持法による触媒とは別に沈殿法による調製法があ
り、この方法で調製される触媒の代表例としては、亜
鉛、クロムさらには銅を含有してなるメタノールの改質
触媒がある。
2. Description of the Related Art Conventional catalysts for reforming methanol include a carrier such as alumina and a white metal element such as platinum or copper,
A catalyst supporting a base metal element such as nickel, chromium or zinc and an oxide thereof has been proposed. In addition to the above-mentioned metal-supporting catalyst, there is a precipitation method. A typical example of a catalyst prepared by this method is a methanol reforming catalyst containing zinc, chromium and copper. is there.

【0003】[0003]

【発明が解決しようとする課題】従来、エンジン、ガス
タービンなどの排ガスの顕熱を熱源として利用し、メタ
ノール又はメタノールと水の混合物を原料として分解又
は水蒸気改質反応を行わせる場合、排ガス温度は周知の
ごとく200℃から700℃程度まで変化するため、幅
広い温度範囲にわたって内燃機関に搭載できる程度の少
量の触媒で改質でき、かつ例えば上記の700℃程度の
高温下におかれていても、改質性能を劣化しない改質方
法並びに安定した触媒が必要である。
Conventionally, when the sensible heat of exhaust gas from an engine, a gas turbine or the like is used as a heat source and a decomposition or steam reforming reaction is carried out using methanol or a mixture of methanol and water as a raw material, the exhaust gas temperature As is well known, since it changes from about 200 ° C to about 700 ° C, it can be reformed with a small amount of catalyst that can be mounted on an internal combustion engine over a wide temperature range, and even if it is exposed to the high temperature of about 700 ° C, for example. A reforming method that does not deteriorate the reforming performance and a stable catalyst are required.

【0004】従来のメタノールを改質する触媒は、先に
述べた金属担持法や沈殿法によって調製される触媒が提
案されているが、これらの触媒は低温活性に乏しく、熱
的劣化を起こしやすいなど現在のところ多くの問題点を
残している。
As a conventional catalyst for reforming methanol, a catalyst prepared by the above-mentioned metal supporting method or precipitation method has been proposed, but these catalysts have poor low temperature activity and are liable to be thermally deteriorated. As of now, many problems remain.

【0005】また反応器としてはシェル・アンド・チュ
ーブ型の熱交換器型式となっており、チューブ内に触媒
を充填し、原料のメタノール蒸気又はメタノールと水の
混合蒸気は触媒との接触反応により水素含有ガスに改質
される。この改質反応は大きな吸熱反応であり、必要な
反応熱はシェル側の熱媒から供給されるが、伝熱速度が
あまり大きくないため、触媒層内の温度が反応熱により
低くなり、反応速度を大きくすることが難しいという問
題がある。
The reactor is a shell-and-tube type heat exchanger type, in which a catalyst is filled in a tube, and the raw material methanol vapor or a mixed vapor of methanol and water is produced by a catalytic reaction with the catalyst. Reformed into hydrogen-containing gas. This reforming reaction is a large endothermic reaction, and the necessary reaction heat is supplied from the heat medium on the shell side, but since the heat transfer rate is not so high, the temperature inside the catalyst layer becomes lower due to the reaction heat, and the reaction rate There is a problem that it is difficult to increase.

【0006】[0006]

【課題を解決するための手段】本発明は少なくとも10
μmのアルミニウムの表面層を有する金属又は合金材料
の表面上に、陽極酸化法により多孔質アルミナ皮膜を形
成させ、次いで焼成処理を施した後、該多孔質アルミナ
皮膜上に、白金及び/又はパラジウムを熱水処理により
担持させてなることを特徴とするメタノール改質用触媒
である。
The present invention provides at least 10
A porous alumina film is formed on the surface of a metal or alloy material having a surface layer of aluminum having a thickness of μm by an anodic oxidation method, and then subjected to a firing treatment, and then platinum and / or palladium is formed on the porous alumina film. Is a catalyst for reforming methanol, which is carried by hot water treatment.

【0007】そして、上記構成における金属又は合金材
料として、伝熱管そのものを使用することを好ましい態
様とするものである。
The heat transfer tube itself is preferably used as the metal or alloy material in the above structure.

【0008】以下、本発明について詳細に説明する。本
発明における少なくとも10μmのアルミニウムの表面
層を有する金属又は合金材料とは、アルミニウム、アル
ミニウムを含有する合金又はアルミニウムを含有しない
合金(鉄、銅、亜鉛、コバルト、ニッケルまたはそれら
の合金)に予め少なくとも10μmのアルミニウムの表
面層を形成させたものをいう。
The present invention will be described in detail below. The metal or alloy material having a surface layer of aluminum of at least 10 μm in the present invention means at least aluminum, an alloy containing aluminum or an alloy not containing aluminum (iron, copper, zinc, cobalt, nickel or alloys thereof) in advance. It means that a surface layer of aluminum having a thickness of 10 μm is formed.

【0009】アルミニウムを含有しない合金に、少なく
とも10μmのアルミニウムの表面層を形成させる方法
としては非水メッキ、圧着、蒸着、溶融メッキ等の公知
の方法の中から適宜用いることができる。
As a method for forming a surface layer of aluminum having a thickness of at least 10 μm on an aluminum-free alloy, any known method such as non-water plating, pressure bonding, vapor deposition, and hot dipping can be used.

【0010】これらのアルミニウム層表面上に陽極酸化
法により多孔質アルミナ層を形成させる。この陽極酸化
の技術は公知であり、処理液として、例えばクロム酸、
臭酸、硫酸等の水溶液が使用できる。本発明において陽
極酸化の処理液温度を常温〜50℃、特に30〜40℃
とすることが好ましい。一方50℃を越えると表面皮膜
の溶解が激しく、経済的ではない。
A porous alumina layer is formed on the surface of these aluminum layers by the anodic oxidation method. This anodic oxidation technique is known, and as a treatment liquid, for example, chromic acid,
An aqueous solution of bromic acid, sulfuric acid or the like can be used. In the present invention, the treatment liquid temperature for anodic oxidation is room temperature to 50 ° C., particularly 30 to 40 ° C.
It is preferable that On the other hand, if the temperature exceeds 50 ° C, the surface film is severely dissolved, which is not economical.

【0011】この陽極酸化法により形成された多孔質ア
ルミナ層はベ−マイトを主とする無定形のアルミナであ
り、焼成処理によりγ−アルミナを形成させる。本発明
における焼成処理の条件としては空気中で300〜50
0℃(好ましくは350〜400℃)、数時間処理す
る。
The porous alumina layer formed by this anodic oxidation method is an amorphous alumina mainly containing boehmite, and γ-alumina is formed by a firing treatment. The conditions for the firing treatment in the present invention are 300 to 50 in air.
Treat at 0 ° C. (preferably 350 to 400 ° C.) for several hours.

【0012】上記の如く、金属又は合金材料の表面上に
形成された多孔質アルミナ皮膜上に白金及び/又はパラ
ジウムを熱水処理により担持させるとは、アルミナ皮膜
の比表面積を増大させる処理とメタノール改質における
触媒活性を有する白金及び/又はパラジウムを担持せし
める処理とを同時に処理することであり、所定のpH、
液濃度、温度条件下の白金及び/又はパラジウムの塩化
物又はアルミン錯体の水溶液中に、上記方法で得た多孔
質アルミナ皮膜が形成された金属又は合金材料を浸漬
し、乾燥、焼成しさらに還元することにより該皮膜上に
白金及び/又はパラジウムを担持する。熱水処理におけ
る水溶液のpHについてはアルカリ溶液を用いて7以上
特に9〜12とすることが好ましく、温度については3
0〜100℃特に60〜85℃とすることが好ましい。
[0012] As mentioned above, carrying platinum and / or palladium by hydrothermal treatment on the porous alumina coating formed on the surface of the metal or alloy material means a treatment for increasing the specific surface area of the alumina coating and methanol. That is, a treatment for supporting platinum and / or palladium having catalytic activity in the reforming is performed at the same time, and a predetermined pH,
The metal or alloy material having the porous alumina film formed by the above method is dipped in an aqueous solution of chloride and / or aluminium complex of platinum and / or palladium under the conditions of liquid concentration and temperature, dried, calcined and further reduced. By doing so, platinum and / or palladium is supported on the film. The pH of the aqueous solution in the hot water treatment is preferably 7 or more, especially 9 to 12 using an alkaline solution, and the temperature is 3
It is preferably 0 to 100 ° C., particularly 60 to 85 ° C.

【0013】なお本発明でいう水素含有ガスとは、水素
を50%以上、一酸化炭素を35%以下含有するガスで
ある。また本発明のメタノール改質用触媒を用いてのメ
タノール改質方法における反応条件は以下のようであ
る。
The hydrogen-containing gas in the present invention is a gas containing 50% or more of hydrogen and 35% or less of carbon monoxide. The reaction conditions in the methanol reforming method using the methanol reforming catalyst of the present invention are as follows.

【0014】反応温度:200〜700℃ 特に
好ましくは300〜600℃ 反応圧力:0〜30kg/cm2 G 特に好ましくは0
〜15kg/cm2 G メタノール1モルに対する水の供給モル比:10以下
特に好ましくは3以下
Reaction temperature: 200 to 700 ° C., particularly preferably 300 to 600 ° C. Reaction pressure: 0 to 30 kg / cm 2 G, particularly preferably 0.
~ 15 kg / cm 2 G Molar ratio of water supply to 1 mol of methanol: 10 or less
Particularly preferably 3 or less

【0015】[0015]

【実施例】以下、実施例により本発明を具体的に説明す
る。
EXAMPLES The present invention will be specifically described below with reference to examples.

【0016】(実施例1) 〇多孔質アルミナ皮膜の形成 100mm×100mm×0.6mm(厚さ)のアルミ
ニウム板(JIS A−1080、アルミニウム純度9
8.5%)を脱脂洗浄後、5重量%のクロム酸水溶液
で、液温40℃、電流密度0.2A/dm2 で8時間陽
極酸化を行い、約17μmの多孔質アルミナ皮膜を形成
させた後、空気中で400℃、3時間焼成処理を行っ
た。
Example 1 Formation of Porous Alumina Film 100 mm × 100 mm × 0.6 mm (thickness) aluminum plate (JIS A-1080, aluminum purity 9)
(8.5%) after degreasing and washing with a 5% by weight aqueous chromic acid solution at a liquid temperature of 40 ° C. and a current density of 0.2 A / dm 2 for 8 hours to form a porous alumina film of about 17 μm. After that, baking treatment was performed in air at 400 ° C. for 3 hours.

【0017】〇触媒の調製 上記方法で得られた多孔質アルミナ皮膜が形成されたア
ルミニウム板を、塩化白金酸水溶液)0.25mg−白
金/cc、pH=10、80℃)に浸漬し、2時間熱水
処理を行い、乾燥後、400℃で3時間焼成し、触媒1
を調製した。
Preparation of catalyst The aluminum plate on which the porous alumina film obtained by the above method is formed is immersed in chloroplatinic acid aqueous solution) 0.25 mg-platinum / cc, pH = 10, 80 ° C.), and 2 After hot water treatment for 2 hours, dry and calcination at 400 ℃ for 3 hours, catalyst 1
Was prepared.

【0018】塩化白金酸水溶液の代わりに、塩化パラジ
ウム水溶液(0.5mg−パラジウム/cc、pH=1
0、80℃)を用いた以外は上記方法と同じ方法で触媒
2を調製した。
Instead of the aqueous solution of chloroplatinic acid, an aqueous solution of palladium chloride (0.5 mg-palladium / cc, pH = 1
Catalyst 2 was prepared by the same method as above except that (0, 80 ° C.) was used.

【0019】〇触媒の活性評価 上記触媒1,2を反応器に充填し、下記表1に示す条件
で触媒活性評価を行い、その結果を表2に示す。
Evaluation of Catalyst Activity The above catalysts 1 and 2 were filled in a reactor, the catalyst activity was evaluated under the conditions shown in Table 1 below, and the results are shown in Table 2.

【表1】 [Table 1]

【表2】 [Table 2]

【0020】なお、生成ガス組成(mol%−ドライベ
ースでH2 O,CH3 OHを除外した組成:以下同じ)
は次の通りであった。 (1)メタノール原料 H2 : 64〜67% CO : 31〜33% CO2 : 0.1〜2% CH4 : 0.02〜2%
Composition of generated gas (mol% -composition excluding H 2 O and CH 3 OH on a dry basis: the same applies hereinafter)
Was as follows: (1) Methanol feed H 2: 64~67% CO: 31~33 % CO 2: 0.1~2% CH 4: 0.02~2%

【0021】(2)メタノール・水混合液原料 H2 : 62〜70% CO : 22〜28% CO2 : 2〜8% CH4 : 0.01〜2%(2) Methanol / water mixed liquid raw material H 2 : 62 to 70% CO: 22 to 28% CO 2 : 2 to 8% CH 4 : 0.01 to 2%

【0022】(実施例2) 〇多孔質アルミナ皮膜の形成 15mm×70mm×2mm(厚さ)のSUS304板
に、約30μmの厚さにアルミニウムをメッキし、その
後実施例1と同様に処理を行い、SUS304板上に多
孔質アルミナ皮膜を形成させた。
Example 2 Formation of Porous Alumina Film A 15 mm × 70 mm × 2 mm (thickness) SUS304 plate was plated with aluminum to a thickness of about 30 μm, and then treated in the same manner as in Example 1. Then, a porous alumina film was formed on the SUS304 plate.

【0023】〇触媒の調製 上記方法で得られた多孔質アルミナ皮膜が形成されたS
US304板に、塩化パラジウム水溶液の代りに塩化白
金と塩化パラジウムの混合水溶液(0.5mg−白金、
0.5mg−パラジウム/cc、pH=11、70℃)
を用いた以外は、触媒2の調製と同様にして触媒3を調
製した。
Preparation of catalyst S on which the porous alumina film obtained by the above method is formed
On a US304 plate, instead of the aqueous solution of palladium chloride, a mixed aqueous solution of platinum chloride and palladium chloride (0.5 mg-platinum,
0.5 mg-palladium / cc, pH = 11, 70 ° C.)
A catalyst 3 was prepared in the same manner as the preparation of the catalyst 2, except that was used.

【0024】〇触媒の活性評価 上記触媒3を反応器に充填し、下記表3に示す条件で触
媒活性評価を行い、その結果を表4に示す。
Evaluation of catalyst activity The catalyst 3 was filled in a reactor and the catalyst activity was evaluated under the conditions shown in Table 3 below. The results are shown in Table 4.

【表3】 [Table 3]

【表4】 [Table 4]

【0025】(実施例3)外径10.5mm、長さ10
0mのSUS304管の管外壁(外表面積33cm2
に実施例2と同様にして処理を行い多孔質アルミナ皮膜
を形成し、実施例2と同様にして触媒4を調製した。
(Embodiment 3) Outer diameter 10.5 mm, length 10
Outer wall of 0m SUS304 tube (outer surface area 33cm 2 )
Was treated in the same manner as in Example 2 to form a porous alumina film, and Catalyst 4 was prepared in the same manner as in Example 2.

【0026】上記触媒4を反応管として反応管の内側を
熱媒で加熱することにより昇温し、熱媒温度を200〜
400℃にし、反応管外表面に水素3%(窒素バラン
ス)ガスを供給して還元処理を行った後、熱媒を昇温
し、熱媒温度を450℃に一定にし、反応管外表面に4
50℃のメタノールと水の混合蒸気{H2O/CH3
H=1.5(mol/mol)}を15(cc/h)の
流量で供給した結果、メタノール反応率は97%であっ
た。
By using the catalyst 4 as a reaction tube and heating the inside of the reaction tube with a heating medium, the temperature is raised to a heating medium temperature of 200 to
After the temperature is set to 400 ° C., 3% hydrogen (nitrogen balance) gas is supplied to the outer surface of the reaction tube to carry out the reduction treatment, the temperature of the heating medium is raised and the temperature of the heating medium is kept constant at 450 ° C. Four
Mixed steam of methanol and water at 50 ° C {H 2 O / CH 3 O
As a result of supplying H = 1.5 (mol / mol)} at a flow rate of 15 (cc / h), the methanol reaction rate was 97%.

【0027】一方同じ触媒外表面積になるように、従来
のペレット型触媒を二重管の外側に充填し、内側に熱媒
を通すような反応管として同じように反応させた結果、
メタノール反応率は90%程度であった。これより、本
発明による反応管は伝熱速度が大きいため、メタノール
反応率が大きいことがわかった。
On the other hand, a conventional pellet type catalyst was filled in the outside of the double tube so that the outer surface area of the catalyst was the same, and the same reaction was performed as a reaction tube in which a heating medium was passed through the inside.
The methanol reaction rate was about 90%. From this, it was found that the reaction tube according to the present invention has a high heat transfer rate and thus a high methanol reaction rate.

【0028】[0028]

【発明の効果】以上の実施例からも明らかなように本発
明による伝熱機能の優れた触媒を用いることによりメタ
ノール皮膜反応においてメタノール又はメタノールと水
の混合物から水素を含有するガスが効率よく製造される
ことがわかった。
As is clear from the above examples, by using the catalyst of the present invention having an excellent heat transfer function, a gas containing hydrogen can be efficiently produced from methanol or a mixture of methanol and water in a methanol film reaction. I knew it would be done.

Claims (1)

【特許請求の範囲】 【請求項1】 少なくとも10μmのアルミニウムの表
面層を有する金属又は合金材料の表面上に、陽極酸化法
により多孔質アルミナ皮膜を形成させ、次いで焼成処理
を施した後、該多孔質アルミナ皮膜上に、白金及び/又
はパラジウムを熱水処理により担持させてなることを特
徴とするメタノール改質用触媒。
Claim: What is claimed is: 1. A porous alumina film is formed on a surface of a metal or alloy material having a surface layer of aluminum having a thickness of at least 10 μm by an anodic oxidation method, and then a calcination treatment is performed. A catalyst for reforming methanol, characterized in that platinum and / or palladium is supported on a porous alumina film by hot water treatment.
JP3168005A 1991-07-09 1991-07-09 Methanol reforming catalyst Withdrawn JPH0515778A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP3168005A JPH0515778A (en) 1991-07-09 1991-07-09 Methanol reforming catalyst

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP3168005A JPH0515778A (en) 1991-07-09 1991-07-09 Methanol reforming catalyst

Publications (1)

Publication Number Publication Date
JPH0515778A true JPH0515778A (en) 1993-01-26

Family

ID=15860039

Family Applications (1)

Application Number Title Priority Date Filing Date
JP3168005A Withdrawn JPH0515778A (en) 1991-07-09 1991-07-09 Methanol reforming catalyst

Country Status (1)

Country Link
JP (1) JPH0515778A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2005082777A1 (en) * 2004-03-01 2005-09-09 Dai Nippon Printing Co., Ltd. Micro-reactor and method of manufacturing the same
JP2007326078A (en) * 2006-06-09 2007-12-20 Hitachi Metals Ltd Hydrogen producing substrate and its manufacturing method
KR100828489B1 (en) * 2004-03-01 2008-05-13 다이니폰 인사츠 가부시키가이샤 Micro?reactor and method of manufacturing the same
EP3060335A4 (en) * 2013-10-22 2017-07-19 SDCMaterials, Inc. Catalyst design for heavy-duty diesel combustion engines

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2005082777A1 (en) * 2004-03-01 2005-09-09 Dai Nippon Printing Co., Ltd. Micro-reactor and method of manufacturing the same
JP2005246115A (en) * 2004-03-01 2005-09-15 Dainippon Printing Co Ltd Microreactor and its manufacturing method
KR100828489B1 (en) * 2004-03-01 2008-05-13 다이니폰 인사츠 가부시키가이샤 Micro?reactor and method of manufacturing the same
JP4580664B2 (en) * 2004-03-01 2010-11-17 大日本印刷株式会社 Microreactor and manufacturing method thereof
US7857874B2 (en) 2004-03-01 2010-12-28 Dai Nippon Printing Co., Ltd. Micro-reactor and method of manufacturing the same
JP2007326078A (en) * 2006-06-09 2007-12-20 Hitachi Metals Ltd Hydrogen producing substrate and its manufacturing method
EP3060335A4 (en) * 2013-10-22 2017-07-19 SDCMaterials, Inc. Catalyst design for heavy-duty diesel combustion engines

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