JPH05104432A - Wire supply method for wire saw - Google Patents

Wire supply method for wire saw

Info

Publication number
JPH05104432A
JPH05104432A JP29087091A JP29087091A JPH05104432A JP H05104432 A JPH05104432 A JP H05104432A JP 29087091 A JP29087091 A JP 29087091A JP 29087091 A JP29087091 A JP 29087091A JP H05104432 A JPH05104432 A JP H05104432A
Authority
JP
Japan
Prior art keywords
wire
groove
wires
work
roller
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP29087091A
Other languages
Japanese (ja)
Other versions
JP3101662B2 (en
Inventor
Yasumasa Matsukura
保正 松倉
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Takatori Corp
Original Assignee
Takatori Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Takatori Corp filed Critical Takatori Corp
Priority to JP29087091A priority Critical patent/JP3101662B2/en
Publication of JPH05104432A publication Critical patent/JPH05104432A/en
Application granted granted Critical
Publication of JP3101662B2 publication Critical patent/JP3101662B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D5/00Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
    • B28D5/04Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by tools other than rotary type, e.g. reciprocating tools
    • B28D5/045Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by tools other than rotary type, e.g. reciprocating tools by cutting with wires or closed-loop blades

Abstract

PURPOSE:To provide a wire supply method for a wire saw by which a wire supply speed can be maintained at a low speed even if a workload is increased and groove machining of a multiple groove roller can be carried out easily and a wire reel can be made lightweight and failure processing of a work can be restrained. CONSTITUTION:In a wire supply method by which two or more wires 1 and 2 are wound round respective V groove groups of plural number of multiple groove rollers 7 in a multiparallel shape, a wire supply speed can be lowered by reducing an abrasion loss of the wires 1 and 2. Thereby, in the case where the wires 1 and 2 are put in reciprocating differential motion, a workload balance of the wires 1 and 2 between an outward route and a backward route can be improved, so that processing accuracy can be also improved significantly.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】この発明は、走行するワイヤを用
いて半導体インゴット、セラミックス等の硬質脆性材料
(ワーク)を切断するワイヤソーのワイヤ供給方法に関
するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a wire feeding method of a wire saw for cutting a hard brittle material (work) such as a semiconductor ingot and ceramics using a traveling wire.

【0002】[0002]

【従来の技術】従来より、供給側から供給された1本の
ワイヤを複数の多溝ローラの外側に多重並列状に巻付け
た後に回収側に移動させ、このワイヤを往復差動運動さ
せながら多溝ローラ間の位置でワークを切断するように
したワイヤソーは既に提案されている。
2. Description of the Related Art Conventionally, one wire supplied from a supply side is wound around a plurality of multi-groove rollers in a multiple parallel arrangement and then moved to a recovery side, and the wire is reciprocally differentially moved. A wire saw designed to cut a work at a position between multi-groove rollers has already been proposed.

【0003】上記ワイヤソーのワイヤ供給方式を図11
に示す。同図において、ワイヤソーは、2本の多溝ロー
ラ62,62の外側に1本のワイヤ61を多重並列に巻
付け、このワイヤ61に供給側リール63から回収側リ
ール64に徐々に移動する往復差動運動を与えて、多溝
ローラ62,62間のワイヤ部分61aによりワークを
切断加工するものである。
FIG. 11 shows a wire supply system of the above wire saw.
Shown in. In the figure, the wire saw is a reciprocating wire in which one wire 61 is wound around the two multi-groove rollers 62, 62 in parallel and in parallel, and the wire 61 is gradually moved from the supply-side reel 63 to the recovery-side reel 64. The work is cut by the wire portion 61a between the multi-groove rollers 62, 62 by giving a differential motion.

【0004】このワイヤ61の往復運動により発生する
緊張と弛緩を吸収する機構として、多溝ローラ62群と
供給側リール63との間、及び多溝ローラ62群と回収
側リール64との間に、ワイヤ61を順次掛け渡す定滑
車65,65a;66,66aと動滑車67,67a;
68,68aを配置すると共に、上記動滑車67a,6
8aをスライドキャリッジ69,70に取り付け、駆動
モータ75の正逆回転により動滑車式倍速機構のスライ
ドキャリッジ69,70を往復運動させ、上記定滑車6
5a,66aと動滑車67a,68aにわたって掛け渡
したエンドレスベルト72がワイヤ61と同期、同軌跡
で平行駆動させると共に、ワイヤ61が多溝ローラ62
群の外側でワイヤ供給用モータ71の一方向回転により
往復差動運動しながら徐々に回収側へ移動するようにな
っている。なお、73は多溝ローラ62,62を支持す
る回動部材、74は回動部材73を揺動運動させるモー
タである。
As a mechanism for absorbing tension and relaxation generated by the reciprocating motion of the wire 61, between the multi-groove roller 62 group and the supply-side reel 63, and between the multi-groove roller 62 group and the recovery-side reel 64. , Fixed pulleys 65, 65a for sequentially winding the wire 61; 66, 66a and moving pulleys 67, 67a;
68 and 68a are arranged, and the movable pulleys 67a and 6a are arranged.
8a is attached to the slide carriages 69 and 70, and the forward and reverse rotations of the drive motor 75 cause the slide carriages 69 and 70 of the dynamic pulley type double speed mechanism to reciprocate to move the fixed pulley 6
5a, 66a and the endless belts 72 spanning the movable pulleys 67a, 68a are synchronously driven in parallel with the wire 61, and the wire 61 is driven by the multi-groove roller 62.
The wire feeding motor 71 is rotated in one direction outside the group to gradually move to the collecting side while performing a reciprocal differential motion. Reference numeral 73 is a rotating member that supports the multi-groove rollers 62, 62, and 74 is a motor that causes the rotating member 73 to swing.

【0005】[0005]

【発明が解決しようとする課題】ところが、図11に示
す従来のワイヤ供給方式では以下の欠点がある。
However, the conventional wire supply system shown in FIG. 11 has the following drawbacks.

【0006】1本のワイヤ61でワークをスライスす
るので、ワークの大型化によって仕事量が増えると、ワ
イヤ61の摩耗が加速的に進み、ワイヤ61を供給側か
ら高速度で供給する必要が生じる。ところが、多溝ロー
ラ62,62間を移動するワイヤ部分61aを徐々に供
給側から回収側へ往復差動運動をさせる場合にあって
は、上記ワイヤ61を高速供給すると、ワイヤ部分61
aの往路(矢印A方向)と復路(矢印B方向)の仕事量
バランスが偏り、ワークのスライス断面が均一になら
ず、加工精度が低下する。
Since the work is sliced by one wire 61, if the work is increased by increasing the size of the work, the wear of the wire 61 accelerates and the wire 61 needs to be supplied from the supply side at a high speed. .. However, in the case where the wire portion 61a moving between the multi-groove rollers 62, 62 is gradually reciprocated differentially from the supply side to the recovery side, when the wire 61 is fed at high speed,
The work balance between the outward path (direction of arrow A) and the backward path (direction of arrow B) of a is unbalanced, the slice section of the work is not uniform, and the machining accuracy is reduced.

【0007】多溝ローラ62,62の外周に多重並列
状に巻き付けたワイヤ部分61aの巻付けピッチを高精
度に保持する必要上、樹脂製多溝ローラ62のV溝群の
形成をその溝入加工幅と同寸法のチェザーバイト(総形
バイト)を用いて行なっている。しかし、ワークの大型
化により多溝ローラ62の溝入加工幅が増加すると、チ
ェザーバイトも長尺となり、溝入加工機である旋盤等の
工作機械の切削負荷抵抗が大となり、特殊な旋盤等が必
要となる。
Since it is necessary to maintain the winding pitch of the wire portions 61a wound in a multiple parallel fashion around the outer circumferences of the multi-groove rollers 62, 62 with high precision, the V-groove group of the resin multi-groove roller 62 is formed into the groove. It is performed using a checkered tool (genuine tool) with the same dimensions as the processing width. However, when the grooving width of the multi-groove roller 62 increases due to the increase in the size of the work, the checker tool also becomes longer, the cutting load resistance of the machine tool such as the lathe that is the grooving machine becomes large, and the special lathe etc. Is required.

【0008】これに対し、短尺のチェザーバイトによ
り、長尺の多溝ローラ62の溝入加工を複数ブロックに
分けて行なおうとすると、ブロック相互間の溝ピッチサ
ークルに段差が生じ易く、これに起因して1本のワイヤ
61の巻付けピッチサークルに誤差が生じて、張力に変
動が生じる。その結果、ワイヤの切断や横揺れを招き、
加工精度が損なわれる。
On the other hand, if a long chaser bite is used to divide the long multi-groove roller 62 into a plurality of blocks, a groove pitch circle between the blocks is likely to have a step. Due to this, an error occurs in the winding pitch circle of one wire 61, and the tension varies. As a result, cutting and rolling of the wire are caused,
Machining accuracy is impaired.

【0009】また、仕事量の増加に伴ってワイヤ61
の供給量を増やす必要性から、供給側リール63及び回
収側リール64を大型にしてワイヤ量を増やす必要があ
る。つまり、仕事量が2倍になるとワイヤ量も2倍必要
となり、リール63,64が大重量化し、リール63,
64の搬送や機械本体への取付作業に多大の労力を要す
る。
Further, as the work amount increases, the wire 61
Therefore, it is necessary to increase the amount of wire by increasing the size of the supply-side reel 63 and the recovery-side reel 64. That is, when the work amount is doubled, the wire amount is also doubled, the weight of the reels 63 and 64 is increased, and
A great deal of labor is required to carry the 64 and attach it to the machine body.

【0010】さらに、切断加工中に仮りにワイヤ61
が切れた場合には、ワーク全体が没になる。つまり、新
しいワイヤで切断加工を再開してもその切断面に段差が
残ることとなり、このような段差は精度上の致命的な欠
陥となる。
Further, during the cutting process, the wire 61 is temporarily
When is cut, the entire work is destroyed. That is, even if the cutting process is restarted with a new wire, a step remains on the cut surface, and such a step becomes a fatal defect in accuracy.

【0011】以上のように、従来のワイヤ供給方式で
は、仕事量の増加に伴ってワイヤの高速供給による弊害
を生じ、多溝ローラの溝入加工も困難となり、しかもリ
ールの重量化を招き、さらにワークの加工不良が増大す
るという欠点がある。
As described above, in the conventional wire feeding system, as the amount of work increases, the problem of high-speed feeding of the wire is caused, the grooving of the multi-groove roller becomes difficult, and the weight of the reel is increased. Further, there is a drawback that defective machining of the work increases.

【0012】この発明は、上記従来の課題を解決するた
めになされたもので、仕事量が増加してもワイヤ供給速
度を低速に維持でき、且つ多溝ローラの溝入加工も容易
となり、しかもワイヤリールを軽量に保つと共に、ワー
クの加工不良を抑制できるワイヤ供給方法を提供するこ
とを目的とする。
The present invention has been made in order to solve the above-mentioned conventional problems. Even if the work amount increases, the wire feeding speed can be maintained at a low speed, and the grooving of the multi-groove roller can be facilitated. An object of the present invention is to provide a wire supply method capable of keeping the wire reel lightweight and suppressing defective machining of a work.

【0013】[0013]

【課題を解決するための手段】上記のような課題を解決
するため、この発明は、複数の多溝ローラの外側にワイ
ヤを多重並列状に巻付け、該多溝ローラ群を一方向また
は正逆方向に回転させることによりワイヤを供給側から
多溝ローラ群を経て回収側へ移動させ、該多溝ローラ間
を移動するワイヤ部分でワークを切断するようにしたワ
イヤの供給方法において、少なくとも2本以上のワイヤ
と、1本のワイヤを多重並列状に巻付けるV溝群が上記
ワイヤ数に応じて複数組設けられた多溝ローラとを準備
し、上記2本以上のワイヤを上記複数組のV溝群に個別
に巻き付けて回収側に導くようにしたものである。
SUMMARY OF THE INVENTION In order to solve the above problems, the present invention has a structure in which wires are wound in parallel in parallel on the outer sides of a plurality of multi-groove rollers and the multi-groove roller group is unidirectionally or positively wound. In the wire feeding method, the wire is moved from the feeding side to the collecting side through the multi-groove roller group by rotating in the reverse direction, and the work is cut by the wire portion moving between the multi-groove rollers. One or more wires and a multi-groove roller in which a plurality of V groove groups for winding one wire in a multiple parallel manner are provided according to the number of wires are prepared, and the two or more wires are set in the plurality of sets. The V-groove group is individually wound and guided to the recovery side.

【0014】[0014]

【作用】この発明によれば、2本以上のワイヤを供給す
ると共に、多溝ローラの外周に1本のワイヤが巻付けら
れるV溝群を各ワイヤごとに複数組設け、上記2本以上
のワイヤを複数組のV溝群に個別に巻付ける方式である
から、ワークの大型化により仕事量が増加しても、1本
のワイヤを用いる従来と比較して、ワイヤの摩耗量は半
減するため、ワイヤの供給を高速化する必要はない。従
って、ワイヤを往復差動運動させる場合でもワイヤの往
路と復路の仕事量バランスが良くなる。
According to the present invention, two or more wires are supplied, and a plurality of groups of V-grooves for winding one wire around the outer circumference of the multi-groove roller are provided for each wire. Since the wire is individually wound around a plurality of sets of V-groove groups, the wear amount of the wire is halved as compared with the conventional method using one wire even if the work amount increases due to the size increase of the work. Therefore, it is not necessary to speed up the wire supply. Therefore, even when the wire is reciprocally differentially moved, the work balance between the forward path and the return path of the wire is improved.

【0015】また、多溝ローラのV溝群を各ワイヤに対
応して複数組設けたので、ワークの大型化に伴って多溝
ローラが長尺になっても、短尺のチェザーバイトによっ
て複数組のV溝群を各ブロックごとに別々に溝入加工で
きる。この場合、仮りに各組相互間の溝ピッチサークル
に段差が生じても、各組のV溝群には別々のワイヤが巻
き付けられるので、ワイヤの張力に変動をきたすおそれ
がない。従って、ワイヤの切断や横揺れを生じることも
ない。
Further, since a plurality of sets of V-grooves of the multi-groove roller are provided corresponding to each wire, even if the multi-groove roller becomes long due to the increase in size of the work, a plurality of sets are provided by the short-sized chaser tool. V-groove group can be grooved separately for each block. In this case, even if there is a step in the groove pitch circle between each set, separate wires are wound around the V groove groups of each set, so there is no risk of fluctuations in the wire tension. Therefore, the wire is neither cut nor rolled.

【0016】しかも、2本以上のワイヤを供給すること
により、これらを供給及び回収する各ワイヤリールも2
個以上となり、仕事量が増えても各リールの重量は大き
くならず、リールの運搬やセッティングが容易である。
Moreover, each wire reel that supplies and recovers two or more wires by supplying two or more wires
Even if the number of work pieces increases, the weight of each reel does not increase even if the amount of work increases, and the reels can be easily transported and set.

【0017】さらに、仮りに1本のワイヤが切れても残
りのワイヤで切断加工を継続できるので、ワーク全体が
没にならず、切れたワイヤに対応する部分のみが没にな
り、従って、ワークの加工不良の分散化を防止できる。
Further, even if one wire is cut, the cutting work can be continued with the remaining wires, so that the whole work is not sunk, only the part corresponding to the cut wire is sunk, and therefore the work is It is possible to prevent the dispersion of processing defects.

【0018】[0018]

【実施例】以下、この発明の実施例を添附図面に基づい
て説明する。
Embodiments of the present invention will be described below with reference to the accompanying drawings.

【0019】図1において、この発明に係るワイヤ供給
方式は、複数の多溝ローラ7群の外側に2本のワイヤ
1,2をそれぞれ多重並列状に巻き付け、各多溝ローラ
7を正逆回転させることにより、ワイヤ1,2を多溝ロ
ーラ7,7間で往復差動運動させながら徐々に回収側へ
移動させ、移動するワイヤ部分1a,2aでワークを切
断する方式であり、この方式が採用されるワイヤソー
は、基本的にワイヤ巻掛け機構とワイヤ駆動機構とで構
成されている。
Referring to FIG. 1, in the wire feeding system according to the present invention, two wires 1 and 2 are wound in parallel in parallel on the outer side of a group of multi-groove rollers 7, and each multi-groove roller 7 is rotated forward and backward. By doing so, the wires 1 and 2 are gradually moved to the collecting side while reciprocating differentially moving between the multi-groove rollers 7 and 7, and the work is cut by the moving wire portions 1a and 2a. The wire saw employed is basically composed of a wire winding mechanism and a wire driving mechanism.

【0020】まず、図2を参照してワイヤ巻掛け機構に
ついて説明すると、前後一対の供給側リール3,4及び
回収側リール5,6に対応して、前列ローラ群と後列ロ
ーラ群が配設されている。つまり、前列の供給側リール
3から引き出された第1のワイヤ1は、前列ローラ群に
おける中間ローラ10とダンサローラ11を通って動滑
車式倍速機構30の定滑車12と動滑車13に順次掛け
渡された後、3本の多溝ローラ7の外側の前半部に多重
並列状に巻付けられ、さらに動滑車式倍速機構31の動
滑車14と定滑車15に順次掛け渡され、ダンサローラ
16と中間ローラ17を介して前列の回収側リール5に
巻取られている。
First, the wire winding mechanism will be described with reference to FIG. 2. A front row roller group and a rear row roller group are arranged corresponding to the pair of front and rear supply side reels 3, 4 and recovery side reels 5, 6. Has been done. That is, the first wire 1 pulled out from the supply-side reel 3 in the front row passes through the intermediate roller 10 and the dancer roller 11 in the front row roller group, and is successively wound on the constant pulley 12 and the dynamic pulley 13 of the dynamic pulley type double speed mechanism 30. After that, the multi-groove rollers 7 are wound around the outer front half portions in a multiple parallel manner, and further wound around the movable pulley 14 and the constant pulley 15 of the movable pulley type speed doubling mechanism 31 in order, and the intermediate portion with the dancer roller 16 It is wound around the collection side reel 5 in the front row via the roller 17.

【0021】また、後列の供給側リール4から引き出さ
れた第2のワイヤ2も、上記第1のワイヤ1と同様の巻
掛け構造であり、後列ローラ群における中間ローラ10
a,ダンサローラ11a,定滑車12a及び動滑車13
aを介して3本の多溝ローラ7の外側の後半部に多重並
列状に巻付けられ、動滑車14a,定滑車15a,ダン
サローラ16aおよび中間ローラ17aを介して後列の
回収側リール6に巻取られている。
The second wire 2 pulled out from the supply side reel 4 in the rear row also has the same winding structure as the first wire 1, and the intermediate roller 10 in the rear row roller group.
a, dancer roller 11a, fixed pulley 12a, and moving pulley 13
It is wound around the outer rear half of the three multi-groove rollers 7 in a multiple parallel manner via a, and wound around the recovery side reel 6 in the rear row via the moving pulley 14a, the constant pulley 15a, the dancer roller 16a and the intermediate roller 17a. Has been taken.

【0022】該多溝ローラ7群へのワイヤ1,2の巻付
け方式は、図9(a)に示すように、各多溝ローラ7の
前半部7aに第1ワイヤ1を巻付けるV溝群V1が形成
され、後半部7bに第2ワイヤ2を巻付けるV溝群V2
が形成され、両ワイヤ1,2が等ピッチで多重並列状に
巻付けられるようになっている。このワイヤ1,2の巻
付け方式に対応して、図10(a)に供給側リール3,
4のワイヤ巻付け状態が示されている。
As shown in FIG. 9A, the winding method of the wires 1 and 2 around the multi-groove roller group 7 is a V-groove for winding the first wire 1 around the front half portion 7a of each multi-groove roller 7. V-groove group V2 in which group V1 is formed and second wire 2 is wound around rear half portion 7b
Are formed, and both wires 1 and 2 are wound in a multiple parallel fashion at equal pitches. Corresponding to the winding method of the wires 1 and 2, the supply side reel 3, 3 is shown in FIG.
4 wire winding state is shown.

【0023】一方、上記多溝ローラ7群を移動するワイ
ヤ部分1a,2aの直下には、図1に示すように、ワー
クWの取付テーブル32が昇降動するように配置され、
各ワイヤ1,2の供給側と回収側は、上記ダンサローラ
11,11a;16,16aにそれぞれ吊下げたウエイ
ト18,18a;19,19aによって一定の張力が付
加されている。なお、ワイヤ1,2の定張力付加はウエ
イトに代えて電気式滑りクラッチを使用してもよい。
On the other hand, immediately below the wire portions 1a and 2a which move the multi-groove roller 7 group, as shown in FIG. 1, a mounting table 32 for the work W is arranged to move up and down,
A constant tension is applied to the supply side and the recovery side of each wire 1, 2 by weights 18, 18a; 19, 19a suspended from the dancer rollers 11, 11a; 16, 16a, respectively. In addition, in order to apply a constant tension to the wires 1 and 2, an electric slip clutch may be used instead of the weight.

【0024】つぎに、ワイヤ駆動機構について説明する
と、上記両ワイヤ1,2の供給側に位置する動滑車式倍
速機構30は、図2に示すように、定位置に水平状態で
複数本を並列配置した上軸33の両端部に、ワイヤ用の
定滑車12,12aとエンドレスベルト用の定滑車12
bを取付け、この定滑車12,12a,12b群の下部
で、上下動自在となるように配置したスライドキャリッ
ジ37に複数本の下軸34を水平に取付け、各軸34の
両端部に、ワイヤ用の動滑車13,13aとエンドレス
ベルト用の動滑車13bが取付けられている。
Next, the wire drive mechanism will be explained. As shown in FIG. 2, the moving pulley type double speed mechanism 30 located on the supply side of the wires 1 and 2 has a plurality of parallel wires in parallel at a fixed position. The fixed pulleys 12, 12a for the wire and the constant pulley 12 for the endless belt are provided at both ends of the arranged upper shaft 33.
b, and a plurality of lower shafts 34 are horizontally attached to a slide carriage 37 arranged so as to be vertically movable at the lower part of the constant pulleys 12, 12a, 12b group, and wires are attached to both ends of each shaft 34. Movable pulleys 13 and 13a for an endless belt and a movable pulley 13b for an endless belt are attached.

【0025】他方、各ワイヤ1,2の回収側に位置する
動滑車式倍速機構31も上記倍速機構30と同様の構造
であり、複数本の上軸35の両端部にワイヤ用の定滑車
15,15aとエンドレスベルト用の定滑車15bが取
付けられ、定滑車15,15a,15b群の下部で上下
動自在となるように配置したスライドキャリッジ38の
下軸36にワイヤ用の動滑車14,14aとエンドレス
ベルト用の動滑車14bが取付けられている。
On the other hand, the movable pulley type double speed mechanism 31 located on the recovery side of each wire 1 and 2 also has the same structure as the above double speed mechanism 30, and the constant pulley 15 for wire is provided at both ends of the plurality of upper shafts 35. , 15a and a fixed pulley 15b for the endless belt are attached to the lower shaft 36 of the slide carriage 38 arranged so as to be vertically movable at the lower part of the fixed pulleys 15, 15a, 15b group. And a movable pulley 14b for an endless belt is attached.

【0026】上記両動滑車倍速機構30,31は両ワイ
ヤ1,2の供給側と回収側の各々に平衡して釣合うよう
に配置され、各倍速機構30,31には、エンドレスベ
ルト40が両ワイヤ1,2の動作に同期して同一軌跡で
且つ平行に駆動するように、最後列の定滑車12b,1
5bと動滑車13b,14bに順次掛け渡されている。
The double-moving pulley double speed mechanisms 30 and 31 are arranged so as to be balanced and balanced on the supply side and the recovery side of the wires 1 and 2, and the endless belt 40 is attached to each double speed mechanism 30 and 31. The fixed pulleys 12b, 1 in the last row are driven so as to be driven in the same locus and in parallel in synchronism with the operation of both wires 1, 2.
5b and the pulleys 13b and 14b are successively laid.

【0027】上記エンドレスベルト40は、例えばワイ
ヤベルト、プラスチック製ベルト又は複合材製ベルトを
単独もしくは複数併用して使用することができ、これら
のベルトは必要とする長さのものが手軽にしかも安価に
入手できると共に、定滑車12b,15b及び動滑車1
3b,14b等に用いる滑車輪は単純な構造であるため
安価であり、しかもベルトは高速回転走行時に騒音や振
動の発生が少なく、滑車輪の直径を小さくしても回転ム
ラが生じないという利点があり、同期駆動しているワイ
ヤ1,2に張力変動を与えて断線事故を誘発するという
ようなことがなくなる。
As the endless belt 40, for example, a wire belt, a plastic belt or a composite belt can be used singly or in combination, and these belts having a required length are easy and inexpensive. The fixed pulleys 12b and 15b and the movable pulley 1
The pulley wheels used for 3b, 14b, etc. have a simple structure and thus are inexpensive, and the belt has less noise and vibration when traveling at high speeds, and even if the diameter of the pulley wheel is reduced, uneven rotation does not occur. Therefore, it is possible to prevent tension breakage from being applied to the wires 1 and 2 that are being driven synchronously to induce a wire breakage accident.

【0028】上記動滑車式倍速機構30,31の各スラ
イドキャリッジ37,38は、図1に示すように、上部
定滑車21,21に掛け渡した上部連結用ロープ23
と、下部定滑車22,22に掛け渡した下部連結用ロー
プ24とで、一定の張力を加えてエンドレスに連結し、
両スライドキャリッジ37,38が相反する上下方向の
直線往復運動をするようにし、両ワイヤ1,2の供給側
と回収側で交互に発生する緊張と弛緩を吸収し得るよう
に構成されている。
As shown in FIG. 1, each of the slide carriages 37 and 38 of the moving pulley type double speed mechanisms 30 and 31 has an upper connecting rope 23 which is wound around upper fixed pulleys 21 and 21.
And a lower connecting rope 24 hung around the lower fixed pulleys 22 and 22 are connected endlessly by applying a constant tension,
Both slide carriages 37 and 38 are configured to perform linear reciprocating motions in opposite vertical directions so that tension and relaxation alternately generated on the supply side and the recovery side of both wires 1 and 2 can be absorbed.

【0029】なお、スライドキャリッジ37の上下動範
囲内に、上限検出スイッチS1と下限検出スイッチS2
を配置し、駆動モータ39の正転と逆転の切換制御を行
うようになっている。
It should be noted that the upper limit detection switch S1 and the lower limit detection switch S2 are within the vertical movement range of the slide carriage 37.
Is arranged, and switching control between forward rotation and reverse rotation of the drive motor 39 is performed.

【0030】さらに、上記両動滑車式倍速機構30,3
1の中間位置には、多溝ローラ7群を取付ける回動部材
41が配置されている。この回動部材41は、図4に示
すように水平の中心軸42を中心に回動自在に支持さ
れ、この中心軸42の歯車43は多溝ローラ7の各水平
軸44,45(他の1本は図示せず)の各歯車46,4
7に噛み合い、上記中心軸42には多溝ローラ7,7,
7を正逆回転するローラ駆動用モータ39が直結されて
いる。従って、このモータ39によって多溝ローラ7群
が正逆回転し、このローラ群に巻付けられたワイヤ1,
2に往復走行運動が与えられるようになっている。
Further, the double-moving pulley type double speed mechanism 30, 3 is used.
A rotating member 41 for mounting the multi-groove roller group 7 is arranged at an intermediate position of 1. As shown in FIG. 4, the rotating member 41 is supported so as to be rotatable around a horizontal central shaft 42, and the gear 43 of the central shaft 42 has horizontal gears 44, 45 (other Gears 46, 4 (one not shown)
7, and the central shaft 42 has multi-groove rollers 7, 7,
A roller drive motor 39 for rotating the 7 forward and backward is directly connected. Therefore, the motor 39 rotates the multi-groove roller group 7 in the forward and reverse directions, and the wires 1, 1 wound around the roller group are rotated.
2 is given a reciprocating motion.

【0031】上記回動部材41は、図3に示すように、
外周面に設けたウォームホイル48に正逆駆動用モータ
49のウォーム50が噛合し、所定角度の往復運動が与
えられ、多溝ローラ7群間を移動するワイヤ部分1a,
2aは回動部材41の中心軸42を中心に揺動し、ワー
クWを揺動円孤運動で切断することになる。
The rotating member 41, as shown in FIG.
A worm wheel 48 of a forward / reverse drive motor 49 meshes with a worm wheel 48 provided on the outer peripheral surface of the worm wheel 48, and a reciprocating motion of a predetermined angle is applied to the worm wheel 48.
2a swings around the central axis 42 of the rotating member 41, and cuts the work W by swinging circular motion.

【0032】なお、上記回動部材41の正逆駆動機構は
図1に示すプーリ51とベルト52を用いて正逆駆動用
モータ53で駆動してもよく、いずれの場合も回動部材
41は正逆駆動用モータ53(49)によって揺動させ
ることができる。
The forward / reverse driving mechanism of the rotating member 41 may be driven by the forward / reverse driving motor 53 using the pulley 51 and the belt 52 shown in FIG. 1. In either case, the rotating member 41 is It can be swung by the forward / reverse drive motor 53 (49).

【0033】また、図3に示すように、回動部材41の
直上にワインダー用ローラ53と、このローラ53を軸
方向に移動させるワインダー用ローラ移動制御軸54と
を設け、図4の実線から二点鎖線で示すように、ワイン
ダー用ローラ53,53を介して引出した両ワイヤ1,
2を多溝ローラ7群の外周に臨ませ、回動部材41の連
続回転と、ワインダー用ローラ移動制御軸54の矢印方
向Pへの移動により多溝ローラ7群のV溝群V1,V2
に両ワイヤ1,2を同時に巻付けることができ、従来別
の場所で巻付け作業を行なっていたのが、セッティング
位置で巻付けできるようになり、巻付作業の自動化と加
工前の準備作業の時間短縮を図ることができる。なお、
図4では図面の理解を容易にするために、ワインダー用
ローラ53とその制御軸54を多溝ローラ7群と並列に
図示してある。
Further, as shown in FIG. 3, a winder roller 53 and a winder roller movement control shaft 54 for axially moving the roller 53 are provided immediately above the rotating member 41. As shown by the chain double-dashed line, both wires 1, drawn out through the winder rollers 53, 53,
2 is exposed to the outer circumference of the multi-groove roller 7 group, and the continuous rotation of the rotating member 41 and the movement of the winder roller movement control shaft 54 in the arrow direction P cause the V-groove groups V1 and V2 of the multi-groove roller 7 group.
Both wires 1 and 2 can be wound at the same time, and conventionally, the winding work was done at another place, but now it can be wound at the setting position, automation of the winding work and preparatory work before processing The time can be shortened. In addition,
In FIG. 4, in order to facilitate understanding of the drawing, the winder roller 53 and its control shaft 54 are shown in parallel with the multi-groove roller group 7.

【0034】一方、図2に示すエンドレスベルト40の
上部走行部分は、ワイヤ供給、回収用モータ45のプー
リ55に掛け渡され、このモータ45は図1のように、
エンドレスのリール駆動用チェン58を介してワイヤ供
給用リール3,4とワイヤ回収用リール5,6を回動駆
動させるようになっており、このモータ45の一方向回
転と前述のワイヤ往復運動用モター39の正逆回転によ
り両ワイヤ1,2は供給側から回収側へ往復差動運動し
ながら徐々に移動させられることになる。
On the other hand, the upper running portion of the endless belt 40 shown in FIG. 2 is wound around the pulley 55 of the wire supply / recovery motor 45, and this motor 45 is as shown in FIG.
The wire supplying reels 3, 4 and the wire collecting reels 5, 6 are rotationally driven through an endless reel driving chain 58. One direction rotation of the motor 45 and the wire reciprocating motion described above are performed. The forward and reverse rotation of the motor 39 causes the wires 1 and 2 to be gradually moved from the supply side to the recovery side in a reciprocating differential motion.

【0035】なお、供給側及び回収側リール3,4;
5,6の駆動は別モータで単独駆動してもよい。
Supply side and recovery side reels 3, 4;
The motors 5 and 6 may be independently driven by different motors.

【0036】この発明のワイヤ供給方式が採用されたワ
イヤソーは上記のような構成であり、図2に示すよう
に、モータ45によるエンドレスベルト40の回動とワ
イヤ供給側リール3,4及び回収側リール5,6の回動
とによって、2本のワイヤ1,2を供給側から回収側に
連続的に移動させると同時に、多溝ローラ7群を駆動モ
ータ39で正逆回転駆動させて両ワイヤ1,2にそれぞ
れ往復差動運動を与え、さらに上記駆動モータ39のプ
ーリ39aに巻掛けたエンドレスベルト40に両ワイヤ
1,2と同期且つ同軌跡同期運動を与え、多溝ローラ7
群を移動するワイヤ部分1a,2aにワークW(図1)
を押し当てて、双方の接触部分に砥粒とラッピングオイ
ルの混合液を供給する。
The wire saw adopting the wire supply system of the present invention has the above-mentioned structure. As shown in FIG. 2, the motor 45 rotates the endless belt 40 and the wire supply side reels 3, 4 and the collecting side. By the rotation of the reels 5 and 6, the two wires 1 and 2 are continuously moved from the supply side to the recovery side, and at the same time, the multi-groove roller 7 group is driven by the drive motor 39 to rotate forward and backward. Reciprocating differential motions are applied to the first and second motors 1 and 2, and the endless belt 40 wound around the pulley 39a of the drive motor 39 is synchronized with the wires 1 and 2 and has the same locus synchronous motion.
Work W (FIG. 1) on wire portions 1a and 2a that move the group
Is pressed to supply a mixed solution of abrasive grains and lapping oil to both contact portions.

【0037】ワークWの切断時にモータ53(又は図3
のモータ49)で回動部材41を往復回動させ、図3に
示すように、多溝ローラ7,7間のワイヤ部分1a,2
aを揺動させながら切断を行なう。これにより、図5に
示すように、揺動円孤切断によってワイヤ部分1a,2
aとワークWの接触面は点接触に近くなり、接触部分に
集中荷重を加えることができると共に、ワイヤ1,2の
許容付加張力を最大限に有効利用できる。59は砥粒、
切粉である。
When cutting the work W, the motor 53 (or FIG.
The rotating member 41 is reciprocally rotated by the motor 49), and the wire portions 1a, 2 between the multi-groove rollers 7, 7 are rotated as shown in FIG.
Cutting is performed while rocking a. As a result, as shown in FIG. 5, the wire portions 1a, 2 are cut by the swing arc cutting.
The contact surface between a and the work W is close to a point contact, a concentrated load can be applied to the contact portion, and the allowable additional tension of the wires 1 and 2 can be effectively utilized to the maximum. 59 is an abrasive grain,
It is a chip.

【0038】しかも、上記ワイヤ部分1a,2aは揺動
と往復差動の複合運動であるから、図5および図6に示
すように、ワークWとの接触部分における砥粒、切粉5
9の侵入、排出が積極的に行なわれ、ワークWのスライ
ス幅tが均一に近くなる。
Moreover, since the wire portions 1a and 2a have a combined motion of swinging and reciprocating differential, as shown in FIG. 5 and FIG.
Intrusion and discharge of 9 are positively performed, and the slice width t of the work W becomes nearly uniform.

【0039】さらに、ワイヤ部分1a,2aの揺動円弧
運動は、砥粒、切粉59の積極的侵入、排出およびワイ
ヤに剛性を与えるための付加張力有効利用がもたらす影
響は非常に大きく、切断加工速度を速め、切断面加工精
度を高めるのに重要不可欠の要素である。
Further, the swinging arc motion of the wire portions 1a and 2a has a great effect on the active penetration of abrasive grains and chips 59, discharge, and effective use of the additional tension for imparting rigidity to the wire. This is an essential element for increasing the processing speed and improving the cutting surface processing accuracy.

【0040】また、ワイヤ部分1a,2aの揺動円弧運
動は、スライス直後の加工物側壁面のラッピングをも合
理的かつ同時に進行させることが可能となり、これによ
り、加工精度を一段と向上させ、その結果、次工程の短
縮復は省略を図ることができる。
Further, the swinging arc motion of the wire portions 1a and 2a makes it possible to rationally and simultaneously proceed with the lapping of the side wall surface of the workpiece immediately after slicing, thereby further improving the machining accuracy, As a result, shortening and restoration of the next process can be omitted.

【0041】これに対して、図7に示すように、ワイヤ
部分1a,2aに揺動を与えないでワークWを切断する
と、ワークWに対するワイヤ部分1a,2aの接触面は
線接触になり、接触面への砥粒59とラッピングオイル
の混合液の供給と切粉の逃げが悪く、しかもワイヤ部分
1a,2aに対する抵抗が多くなり、切断効果が低くな
るのは避けられない。
On the other hand, as shown in FIG. 7, when the work W is cut without swinging the wire portions 1a and 2a, the contact surfaces of the wire portions 1a and 2a with respect to the work W become line contact. It is inevitable that the supply of the mixed liquid of the abrasive grains 59 and the lapping oil to the contact surface and the escape of the cutting chips are poor, and the resistance to the wire portions 1a and 2a is increased, so that the cutting effect is lowered.

【0042】また、往復差動運動のワイヤ供給速度を高
速にすると往路と復路の仕事量バランスが偏り、図8に
示す如く、ワイヤ部分1a,2aが一方向走行に近くな
るような加工方法では、砥粒引込量の多いワイヤ入口側
のラッピング効率が高いため、加工物のスライス幅t’
が不均一なテーパ状断面となり、加工精度の低下を招
く。
Further, when the wire feeding speed of the reciprocating differential motion is made high, the work balance of the forward path and the backward path is unbalanced, and as shown in FIG. 8, the wire portions 1a, 2a are processed in a one-way running method. , The slicing width t ′ of the workpiece is high because the lapping efficiency is high on the wire entrance side where the amount of abrasive grains drawn is large.
Results in a non-uniform taper-shaped cross section, resulting in a reduction in processing accuracy.

【0043】一方、上記ワイヤ1,2は往復差動運動時
において供給側と回収側に緊張と弛緩が交互に発生する
が、図2に示すエンドレスベルト40はワイヤ1,2と
平行に、同軌跡、同期運動することにより、両側の動滑
車式倍速機構30,31は、ワイヤ1,2の緊張が生じ
た側のスライドキャリッジ37又は38が上昇し、弛緩
が生じた側のスライドキャリッジ38又は37は下降
し、このような両スライドキャリッジ37,38の上下
交互に発生する直線往復運動により、ワイヤ1,2の供
給側と回収側に発生する交互の緊張と弛緩を吸収するこ
とになる。
On the other hand, the wires 1 and 2 are alternately tensioned and loosened on the supply side and the recovery side during the reciprocating differential motion, but the endless belt 40 shown in FIG. Due to the loci and synchronous movements, the movable pulley type double speed mechanisms 30 and 31 on both sides of the slide carriage 37 or 38 on the side where the tension of the wires 1 and 2 is raised move up, and the slide carriage 38 or 38 on the side where the tension is relaxed or 37 descends, and due to such linear reciprocating motions of the two slide carriages 37 and 38 which are alternately generated vertically, the alternating tension and relaxation generated on the supply side and the recovery side of the wires 1 and 2 are absorbed.

【0044】その結果、この発明に係るワイヤ供給方式
によれば、以下の利点得られる。
As a result, the wire feeding method according to the present invention has the following advantages.

【0045】スライス原材料の大口径化と、同時大量
スライス加工、及びワイヤ摩耗影響の少ない超精密スラ
イス加工等の市場において、その要求を満足させるに
は、従来の「単数ワイヤ供給方式」では、スライス仕事
量増加と、ワイヤ摩耗制限により、ワイヤ供給速度の関
数的高速化を余儀なくされるが、この発明に係る「複数
ワイヤ供給方式」では、多溝ローラ7,7間を往復走行
する2本のワイヤ1,2を徐々に供給側から回収側へ移
動させる往復差動運動とすることにより、複数ワイヤ
分、スライス仕事量の分散化によるワイヤ供給速度の低
速化が可能となり、ワイヤ往路と、復路の仕事量バラン
スが保持され、「往復走行方式のワイヤソー」の長所で
あるワイヤの入口側と出口側のラッピングが、理想的に
交互に平均的に入れ替わることにより、砥粒の引込み量
が両側とも均等になり、ラッピング効率も平均化する。
従って、従来では図8の如く、加工溝幅t’がテーパー
状スライス断面となるのに比べ、この発明による方法で
は、図6の如く加工溝幅tのワイヤ入口側と出口側が、
それぞれ均等にラッピングされ、スライス断面加工精度
の向上を図ることができる。
In the market of slicing raw materials with a large diameter, simultaneous mass slicing, and ultra-precise slicing with less influence of wire wear, the conventional "single wire feeding method" is used to satisfy the requirements. Due to the increase of the work amount and the limitation of the wire wear, it is inevitable to functionally increase the wire feeding speed. However, in the "plural wire feeding method" according to the present invention, the two reciprocating rollers running between the multi-groove rollers 7, By performing a reciprocating differential motion in which the wires 1 and 2 are gradually moved from the supply side to the recovery side, it is possible to reduce the wire supply speed by dispersing the slicing work for a plurality of wires, and to move the wire forward and backward. The work load balance is maintained, and the advantage of the "reciprocating wire saw" is that the wire wrapping on the inlet and outlet sides is ideally alternated and averaged. It allows retraction of the abrasive grains with both sides becomes equal, the wrapping efficiency is averaged.
Therefore, in the conventional method, as shown in FIG. 8, the machined groove width t'has a tapered slice cross section, whereas in the method according to the present invention, the wire inlet side and the outlet side of the machined groove width t are as shown in FIG.
Each is evenly lapped, and the accuracy of slice section processing can be improved.

【0046】図9(a)に示す樹脂製多溝ローラ7の
V溝群V1,V2の加工は、大量スライス加工化に伴
い、そのV溝加工幅も増加するが、各V溝群V1,V2
ごとにワイヤ1,2を供給するので、短尺のチェザーバ
イトを用いて「ブロック別の分割溝入加工」することが
可能となる。従って、チェザーバイトの製作も容易で、
安価となると共に溝入加工機である旋盤等の工作機械の
切削負荷抵抗も少なく、加工が容易なため汎用機での溝
入加工が可能となる。
In the processing of the V-groove groups V1 and V2 of the resin multi-groove roller 7 shown in FIG. 9A, the V-groove processing width increases with the mass slicing, but each V-groove group V1, V2
Since the wires 1 and 2 are supplied for each, "divided grooving for each block" can be performed by using a short-sized checker tool. Therefore, it is easy to make a checkered bite,
The cost is low, the cutting load resistance of the machine tool such as a lathe, which is a grooving machine, is small, and the machining is easy, so grooving can be performed with a general-purpose machine.

【0047】一般に、樹脂製多溝ローラ7のV溝加工
用チェザーバイトは、スライス加工中におけるワイヤの
摩耗を見込んで、V溝切刃部全長にわたってV溝ピッチ
を補正して製作してある。
Generally, the V-groove processing chaser bite of the resin multi-groove roller 7 is manufactured by correcting the V-groove pitch over the entire length of the V-groove cutting edge portion in consideration of wear of the wire during slicing.

【0048】つまり、図9(a)の1本のワイヤを巻付
ける多溝ローラのV溝群V1またはV2の巻付開始位置
と巻付終端位置とでは、ワイヤの摩耗を予め見込んで、
その溝ピッチが漸次小さく設定している。この考案に係
るワイヤ供給方式では、2本のワイヤ1,2ごとに別個
のV溝群V1,V2を形成しているので、各V溝群ごと
に独立して短尺チェザーバイトによる溝入加工が可能と
なる。従って、他機種に使用した同一スライス加工条件
の既存の短尺チェザーバイトを用いることができるの
で、長尺のチェザーバイトを作製する必要がない。
That is, at the winding start position and winding end position of the V groove group V1 or V2 of the multi-groove roller for winding one wire shown in FIG. 9A, the wear of the wire is estimated in advance,
The groove pitch is set to be gradually smaller. In the wire supply system according to the present invention, since two V-groove groups V1 and V2 are formed for each of the two wires 1 and 2, each V-groove group can be grooved independently by a short chase tool. It will be possible. Therefore, since it is possible to use an existing short-sized chase bite used for another model under the same slice processing conditions, it is not necessary to fabricate a long-sized chase bite.

【0049】ところで、上記短尺チェザーバイトによ
る多溝ローラの「V溝群別分割溝入加工」を行なうと、
分割部ごとに多溝ローラのV溝基準ピッチサークルに加
工誤差が生じ易いが、この考案では、複数のワイヤをV
溝群V1,V2ごとに分割巻付しているので、加工誤差
による影響もなく、巻付けたワイヤの張力変動を来すこ
ともないため、スライス加工精度と加工時間及び多溝ロ
ーラ寿命を従来以上に向上させた同時大量スライス加工
が可能である。
By the way, when performing the "grooving processing for each V-groove group" of the multi-groove roller by the above-mentioned short chase tool,
A processing error is likely to occur in the V-groove reference pitch circle of the multi-groove roller for each divided portion.
Since the groove groups V1 and V2 are separately wound, there is no influence due to processing error and there is no fluctuation in the tension of the wound wire. Simultaneous mass slicing improved as above is possible.

【0050】しかも、加工物(ワーク)の大口径化
と、同時大量スライス加工による仕事量の増加は、即
ち、供給ワイヤ消費量の増加を意味し、供給及び回収ワ
イヤ貯線量の大容量化を余儀なくされるが、複数のワイ
ヤを供給することにより、図10(a)の「ワイヤリー
ル個別巻付」の如く、複数のワイヤリールに分散して巻
付けることができるため、貯線ワイヤリールの軽量化を
図ることが可能となり、間接的作業であるワイヤリール
の搬送及び機械本体への取付作業等も容易で、特別な機
械的搬送、取付手段が不要である。
Moreover, the increase in the diameter of the workpiece (work) and the increase in the work amount due to the simultaneous mass slicing means an increase in the consumption of the supply wire, which leads to an increase in the stored and supplied wire storage dose. Although it is unavoidable, since a plurality of wires can be distributed and wound around a plurality of wire reels by supplying a plurality of wires, as in “wire reel individual winding” in FIG. It is possible to reduce the weight, and it is easy to carry out indirect work such as carrying the wire reel and attaching it to the machine body, and no special mechanical carrying or attaching means is required.

【0051】さらに、スライス加工中、予期せず断線
事故が発生しても、複数のワイヤをV溝群V1,V2別
に分割巻付すると、断線による加工不良のスライス加工
物全域への波及を防止し、断線したブロックの加工不良
だけに留めることが可能で、高価な加工物の加工不良の
分散化を図ることができる。
Further, even if a wire break accident occurs unexpectedly during slicing, by winding a plurality of wires separately for each of the V-groove groups V1 and V2, it is possible to prevent a work failure due to wire breakage from spreading to the entire sliced workpiece. However, it is possible to limit only the defective machining of the broken block, and it is possible to disperse the defective machining of the expensive workpiece.

【0052】上記実施例では、ワイヤの数を2本とした
けれども、3本以上であってもよい。この場合、ワイヤ
リール数と多溝ローラ7のV溝群の数をワイヤ数分に合
せて増やせばよい。
Although the number of wires is two in the above embodiment, it may be three or more. In this case, the number of wire reels and the number of V groove groups of the multi-groove roller 7 may be increased according to the number of wires.

【0053】また、上記実施例では、ワイヤを図9
(a)に示すように多溝ローラへの分割巻付及び図10
(a)に示すワイヤリールへの個別巻付方式を採用した
けれども、図9(b)の如く並列巻付、図9(c)の如
く分割並列巻付としてもよく、さらに図10(b)の如
く多重巻付、図10(c)の如く個別多重巻付方式を採
用してもよい。但し、図9(b)の並列巻付方式では短
尺チェザーバイトによる溝入加工はできない点におい
て、図9(a)及び(c)の各巻付方式と比べて不利で
ある。
Further, in the above embodiment, the wire is shown in FIG.
As shown in FIG. 10A, the multi-grooved roller is separately wound and shown in FIG.
Although the individual winding method for the wire reel shown in (a) is adopted, parallel winding as shown in FIG. 9 (b) or divided parallel winding as shown in FIG. 9 (c) may be performed, and further, FIG. 10 (b). As shown in FIG. 10C, an individual multiple winding method may be adopted. However, the parallel winding method of FIG. 9 (b) is disadvantageous as compared with the winding methods of FIGS. 9 (a) and 9 (c) in that it is not possible to perform grooving with a short chase bite.

【0054】なお、この発明に係るワイヤ供給方式は、
「ワイヤを往復差動運動させるワイヤソー」に用いられ
るだけでなく、「一方向走行式のワイヤソー」にも広く
用いることが可能である。
The wire supply system according to the present invention is
It can be widely used not only in "a wire saw that reciprocates a wire in a differential motion" but also in a "one-way traveling wire saw".

【0055】[0055]

【発明の効果】以上説明したように、この発明によれ
ば、ワークの大型化により仕事量が増加しても、ワイヤ
を高速供給する必要がないので、ワイヤを往復差動運動
させる場合に、ワイヤの往路と復路の仕事量バランスが
良くなり、加工精度が向上する。また、多溝ローラのV
溝群を各ワイヤに対応して設けたので、各V溝群を短尺
チェザーバイトで別々に切削加工でき、旋盤等の工作機
械の負荷抵抗が小さくなり、汎用機での溝入加工が可能
であると共に、仮りに隣接するV溝群間の溝ピッチサー
クルに加工上の段差が生じても、各V溝群にはワイヤが
別々に巻き付けられるので、従来の如くワイヤの破断や
横揺れを生じない。さらに、貯線ワイヤリールの軽量化
を図ることができると共に、ワイヤ切断によるワーク不
良の分散化を極力抑えることができる等の効果を奏す
る。
As described above, according to the present invention, it is not necessary to supply the wire at a high speed even if the work amount increases due to the increase in the size of the work. The work balance of the forward and return paths of the wire is improved, and the machining accuracy is improved. In addition, V of the multi-groove roller
Since the groove group is provided corresponding to each wire, each V groove group can be separately cut with a short length chaser tool, the load resistance of the machine tool such as a lathe can be reduced, and groove processing can be performed with a general-purpose machine. In addition, even if there is a processing step in the groove pitch circle between the adjacent V groove groups, the wire is separately wound around each V groove group, so that the wire breaks or rolls as in the conventional case. Absent. Further, it is possible to reduce the weight of the stored wire reel and to suppress the dispersion of work defects due to wire cutting as much as possible.

【図面の簡単な説明】[Brief description of drawings]

【図1】この発明に係るワイヤ供給方式を採用したワイ
ヤソーの正面図。
FIG. 1 is a front view of a wire saw adopting a wire supply system according to the present invention.

【図2】図1のワイヤソーの斜視図。FIG. 2 is a perspective view of the wire saw shown in FIG.

【図3】ワイヤの揺動往復運動を示す回動部材付近の正
面図。
FIG. 3 is a front view of the vicinity of a rotating member showing the swing reciprocating motion of the wire.

【図4】多溝ローラの駆動機構を示す平面断面図。FIG. 4 is a plan sectional view showing a driving mechanism of a multi-groove roller.

【図5】揺動円弧運動をするワイヤによるワーク切断状
態を示す縦断面図。
FIG. 5 is a vertical cross-sectional view showing a state in which a work is cut by a wire that makes an oscillating circular motion.

【図6】往復走行運動をするワイヤによるワーク切断状
態を示す平面断面図。
FIG. 6 is a plan cross-sectional view showing a state in which a work is cut by a wire that makes a reciprocating motion.

【図7】水平直線運動をするワイヤによるワーク切断状
態を示す縦断面図。
FIG. 7 is a vertical cross-sectional view showing a state in which a work is cut by a wire that moves horizontally in a straight line.

【図8】一方向走行運動をするワイヤによるワーク切断
状態を示す平面断面図。
FIG. 8 is a plan sectional view showing a state in which a work is cut by a wire that makes a one-way running motion.

【図9】多溝ローラへのワイヤ巻付状態を示し、(a)
は分割巻付方式、(b)は並列巻付方法、(c)は分割
並列巻付方式を示す図。
FIG. 9 shows a wire winding state on a multi-groove roller, (a)
The figure shows a divided winding method, (b) is a parallel winding method, and (c) is a divided parallel winding method.

【図10】ワイヤリールへのワイヤ巻付状態を示し、
(a)は個別巻付方式、(b)は多重巻付方式、(c)
は個別多重巻付方式を示す図。
FIG. 10 shows a wire winding state on a wire reel,
(A) individual winding method, (b) multiple winding method, (c)
Is a diagram showing an individual multiple winding method.

【図11】従来のワイヤ供給方式を採用したワイヤソー
の斜視図。
FIG. 11 is a perspective view of a wire saw adopting a conventional wire supply system.

【符号の説明】[Explanation of symbols]

1,2 ワイヤ 3,4 供給側リール 5,6 回収側リール 7 多溝ローラ 41 回動部材 V1,V2 V溝群 W ワーク 1, 2 Wires 3, 4 Supply-side reels 5, 6 Recovery-side reels 7 Multi-groove rollers 41 Rotating members V1, V2 V-groove group W Work

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】 複数の多溝ローラの外側にワイヤを多重
並列状に巻付け、該多溝ローラ群を一方向または正逆方
向に回転させることによりワイヤを供給側から多溝ロー
ラ群を経て回収側へ移動させ、該多溝ローラ間を移動す
るワイヤ部分でワークを切断するようにしたワイヤの供
給方法において、少なくとも2本以上のワイヤと、1本
のワイヤを多重並列状に巻付けるV溝群が上記ワイヤ数
に応じて複数組設けられた多溝ローラとを準備し、上記
2本以上のワイヤを上記複数組のV溝群に個別に巻き付
けて回収側に導くようにしたことを特徴とするワイヤソ
ーのワイヤ供給方法。
1. A wire is wound around a plurality of multi-groove rollers in a parallel multiple manner, and the multi-groove roller group is rotated in one direction or in forward and reverse directions to feed the wire from the supply side through the multi-groove roller group. In a wire feeding method in which a work is cut at a wire portion which is moved to a collecting side and moves between the multi-groove rollers, at least two wires and one wire are wound in multiple parallel V A multi-groove roller having a plurality of groove groups provided according to the number of wires is prepared, and the two or more wires are individually wound around the plurality of groups of V groove groups and guided to the collecting side. A method for supplying a wire to a wire saw.
JP29087091A 1991-10-08 1991-10-08 Wire saw wire supply method and wire saw using the same Expired - Fee Related JP3101662B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP29087091A JP3101662B2 (en) 1991-10-08 1991-10-08 Wire saw wire supply method and wire saw using the same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP29087091A JP3101662B2 (en) 1991-10-08 1991-10-08 Wire saw wire supply method and wire saw using the same

Publications (2)

Publication Number Publication Date
JPH05104432A true JPH05104432A (en) 1993-04-27
JP3101662B2 JP3101662B2 (en) 2000-10-23

Family

ID=17761570

Family Applications (1)

Application Number Title Priority Date Filing Date
JP29087091A Expired - Fee Related JP3101662B2 (en) 1991-10-08 1991-10-08 Wire saw wire supply method and wire saw using the same

Country Status (1)

Country Link
JP (1) JP3101662B2 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007160462A (en) * 2005-12-13 2007-06-28 Takatori Corp Wire-saw
JP2011110643A (en) * 2009-11-26 2011-06-09 Takatori Corp Wire saw

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007160462A (en) * 2005-12-13 2007-06-28 Takatori Corp Wire-saw
JP2011110643A (en) * 2009-11-26 2011-06-09 Takatori Corp Wire saw

Also Published As

Publication number Publication date
JP3101662B2 (en) 2000-10-23

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