JPH04820B2 - - Google Patents

Info

Publication number
JPH04820B2
JPH04820B2 JP61049800A JP4980086A JPH04820B2 JP H04820 B2 JPH04820 B2 JP H04820B2 JP 61049800 A JP61049800 A JP 61049800A JP 4980086 A JP4980086 A JP 4980086A JP H04820 B2 JPH04820 B2 JP H04820B2
Authority
JP
Japan
Prior art keywords
hole
protrusion
metal fitting
plastic member
thermoplastic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP61049800A
Other languages
English (en)
Other versions
JPS62207629A (ja
Inventor
Takashi Deo
Masahide Kosugi
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyota Motor Corp
Original Assignee
Toyota Motor Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyota Motor Corp filed Critical Toyota Motor Corp
Priority to JP61049800A priority Critical patent/JPS62207629A/ja
Publication of JPS62207629A publication Critical patent/JPS62207629A/ja
Publication of JPH04820B2 publication Critical patent/JPH04820B2/ja
Granted legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/08—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
    • B29C65/60—Riveting or staking
    • B29C65/606—Riveting or staking the rivets being integral with one of the parts to be joined, i.e. staking
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
    • B29C65/60—Riveting or staking
    • B29C65/606—Riveting or staking the rivets being integral with one of the parts to be joined, i.e. staking
    • B29C65/608—Riveting or staking the rivets being integral with one of the parts to be joined, i.e. staking the integral rivets being pushed in blind holes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112—Single lapped joints
    • B29C66/1122—Single lap to lap joints, i.e. overlap joints
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/12—Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
    • B29C66/124—Tongue and groove joints
    • B29C66/1244—Tongue and groove joints characterised by the male part, i.e. the part comprising the tongue
    • B29C66/12441—Tongue and groove joints characterised by the male part, i.e. the part comprising the tongue being a single wall
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/304—Joining through openings in an intermediate part of the article
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/43—Joining a relatively small portion of the surface of said articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/45—Joining of substantially the whole surface of the articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/74—Joining plastics material to non-plastics material
    • B29C66/742—Joining plastics material to non-plastics material to metals or their alloys
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/832—Reciprocating joining or pressing tools
    • B29C66/8322—Joining or pressing tools reciprocating along one axis
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/13—Single flanged joints; Fin-type joints; Single hem joints; Edge joints; Interpenetrating fingered joints; Other specific particular designs of joint cross-sections not provided for in groups B29C66/11 - B29C66/12
    • B29C66/131—Single flanged joints, i.e. one of the parts to be joined being rigid and flanged in the joint area
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/47—Joining single elements to sheets, plates or other substantially flat surfaces
    • B29C66/474—Joining single elements to sheets, plates or other substantially flat surfaces said single elements being substantially non-flat
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/7392—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
    • B29C66/73921—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic characterised by the materials of both parts being thermoplastics
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2305/00—Use of metals, their alloys or their compounds, as reinforcement
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/737—Articles provided with holes, e.g. grids, sieves

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Description

【発明の詳細な説明】 （産業上の利用分野） 本発明は熱可塑性プラスチツク部材と金具とを
一体に接合する超音波接合方法に関するものであ
る。
（従来の技術） 一般に熱可塑性プラスチツクに超音波を与える
ことによつて融解させ、他の部材と接合させて一
体にすることは良く知られているが、この種の方
法としては、特開昭50−98551号公報による熱可
塑性プラスチツクに金融を埋込接合する方法があ
る。この方法は第６図および第７図に示すよう
に、金属片１を熱可塑性プラスチツクシート２で
挾み、この熱可塑性プラスチツクシート２に超音
波ホーン３ａによつて超音波振動を与えることに
よつて、金属片１に穿設された小孔３内に融解し
たプラスチツク材が流れて互いに埋込接合できる
ものである。
（発明が解決しようとする問題点） 上記による方法では、熱可塑性プラスチツクシ
ートが金属片の小孔に融解して流れ込んだとき、
その小孔に流れ込んだ分だけシートの表面が窪む
ことによつて接合後の強度が不十分な可能性があ
る。
そこで、本発明は、上記問題点を解決するため
になされたものであつて、孔を有する金具と、熱
可塑性プラスチツク部材とを一体に接合するため
にプラスチツク部材に孔の内容積に相当する体積
の突起を形成して、この突起部分から下方へ融解
することによつて接合箇所が変形せず、所望の強
度に接合できる超音波接合方法を提供することを
目的とする。
（問題点を解決するための手段） 上記目的を達成するために本発明による超音波
接合方法の特徴は、熱可塑性プラスチツク部材に
板状の金具を取付ける工程において、前記金具の
前記プラスチツク部材に取付ける部分に孔を穿設
すると共に前記プラスチツク部材側に該孔の内容
積に近似させた体積の突起を形成し、該突起を前
記孔の上部に位置決めし、しかる後に前記突起に
超音波ホーンを押し当てることである。
（作用） 上記の工程によつて、熱可塑性プラスチツク部
材の突起が融解して金具の貫通孔に流れ込み、金
具と熱可塑性プラスチツク部材とは接合されると
共にその接合箇所には窪みのような変形がないの
で強度が確保できる。
（実施例） 以下に本発明の実施例を図面に基づいて説明す
る。まず、第１図〜第３図は本発明の超音波接合
方法の一実施例を示している。射出成形によつて
あらかじめ成形された熱可塑性プラスチツク部材
４（以下、プラスチツク部材という）に取り付け
られる金具５は略Ｌ字形状で、その水平箇所には
孔６が穿設されている。一方、プラスチツク部材
４には、金具５の孔６を有する水平箇所の板厚よ
りもわずかに幅の広い溝７が形成されている。さ
らに、その溝７に嵌まり込んだ金具５の孔６の中
心軸と同軸上のプラスチツク部材４には同材料で
なる突起８が形成されている。この突起８の突き
出た体積は、上記した孔６内の空間が有する体積
にほぼ等しく形成されている。このようにして、
第１図のように金具５が嵌め込まれた後、第２図
に示すように、その孔６と同軸上の突起８に超音
波ホーン３ａが当てられると、突起８が下方に融
解し、第３図に示すように、突起８の体積分だけ
プラスチツク部材４が孔６に流れ込んで、孔６内
の空間を介して互いに対向するプラスチツク部材
４は溶着する。このことによつて、金具５とプラ
スチツク部材４とは接合する。この時、突起８は
平らになつて窪みのような変形は発生せず、金具
５とプラスチツク部材４との取付強度は十分確保
できる。また、突起８が融解してゆくとき、その
面が最終的に平らになることで、孔６にプラスチ
ツク部材４が流れ込んだことが確認できる。
第４図および第５図は、他の実施例を示したも
ので、金具５には、段部１０を形成した孔６を有
し、金具５を台１１において、孔６と同軸上に、
孔６内の体積とほぼ同じ体積の突起８を形成した
プラスチツク部材４を載置して、超音波ホーン３
ａによつて突起８に当てると、突起８から下方に
融解がはじまり、プラスチツク部材４が孔６に流
れ込む。このことによつて、金具５とプラスチツ
ク部材４とは接合する。この実施例は板材の簡易
な接合に有効である。
（発明の効果） 以上述べたことから、本発明の超音波接合方法
によれば、金具の貫通孔と、ほぼ同体積の突起を
熱可塑性プラスチツク部材に形成して、孔と突起
とを同軸上に対応させ、突起から下方へ孔に向け
て融解させることによつて、金具と熱可塑性プラ
スチツク部材とが接合されるので、十分な取付強
度を確保でき、突起は最終的に平らとなるので所
望の製品が実現できる。このことから品質と共に
信頼性の向上が達成できる。
【図面の簡単な説明】
第１図〜第３図は、本発明の超音波接合方法に
よる一実施例の接合工程を示す略縦断面図、第４
図および第５図は、本発明の他の実施例を示す接
合工程の略縦断面図、第６図および第７図は、従
来の埋込接合方法を示す略縦断面図である。 ４：熱可塑性プラスチツク部材、５：金具、
６：孔、８：突起。

Claims (1)

    【特許請求の範囲】
  1. １ 熱可塑性プラスチツク部材に板状の金具を取
    付ける工程において、前記金具の前記プラスチツ
    ク部材に取付ける部分に孔を穿設すると共に前記
    プラスチツク部材側に該孔の内容積に近似させた
    体積の突起を形成し、該突起を前記孔の上部に位
    置決めし、しかる後に前記突起に超音波ホーンを
    押し当てることを特徴とする超音波接合方法。
JP61049800A 1986-03-07 1986-03-07 超音波接合方法 Granted JPS62207629A (ja)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP61049800A JPS62207629A (ja) 1986-03-07 1986-03-07 超音波接合方法

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP61049800A JPS62207629A (ja) 1986-03-07 1986-03-07 超音波接合方法

Publications (2)

Publication Number Publication Date
JPS62207629A JPS62207629A (ja) 1987-09-12
JPH04820B2 true JPH04820B2 (ja) 1992-01-08

Family

ID=12841220

Family Applications (1)

Application Number Title Priority Date Filing Date
JP61049800A Granted JPS62207629A (ja) 1986-03-07 1986-03-07 超音波接合方法

Country Status (1)

Country Link
JP (1) JPS62207629A (ja)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2630670B1 (fr) * 1988-04-27 1994-04-15 Peugeot Automobiles Procede d'assemblage par rivetage et soudure aux ultrasons de deux pieces
DE102005057891B4 (de) * 2005-12-02 2007-10-18 Gkss-Forschungszentrum Geesthacht Gmbh Verfahren und Vorrichtung zum Verbinden eines Kunstoff-Werkstücks mit einem weiteren Werkstück
JP5971273B2 (ja) 2014-03-26 2016-08-17 トヨタ自動車株式会社 接合方法
DE102015225821A1 (de) * 2015-12-17 2017-06-22 Volkswagen Aktiengesellschaft Verfahren zum Verbinden von zwei Bauteilen

Also Published As

Publication number Publication date
JPS62207629A (ja) 1987-09-12

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