JPH0468561B2 - - Google Patents

Info

Publication number
JPH0468561B2
JPH0468561B2 JP63321275A JP32127588A JPH0468561B2 JP H0468561 B2 JPH0468561 B2 JP H0468561B2 JP 63321275 A JP63321275 A JP 63321275A JP 32127588 A JP32127588 A JP 32127588A JP H0468561 B2 JPH0468561 B2 JP H0468561B2
Authority
JP
Japan
Prior art keywords
block gauge
zirconia
corrosion
mark
addition
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP63321275A
Other languages
Japanese (ja)
Other versions
JPH02165001A (en
Inventor
Tetsuo Kosuda
Yoshiro Kamata
Kinji Takizawa
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitutoyo Corp
Original Assignee
Mitutoyo Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitutoyo Corp filed Critical Mitutoyo Corp
Priority to JP63321275A priority Critical patent/JPH02165001A/en
Priority to GB9001710A priority patent/GB2240396B/en
Priority to DE4002986A priority patent/DE4002986C2/en
Publication of JPH02165001A publication Critical patent/JPH02165001A/en
Priority to US07/907,047 priority patent/US5272120A/en
Publication of JPH0468561B2 publication Critical patent/JPH0468561B2/ja
Granted legal-status Critical Current

Links

Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B3/00Measuring instruments characterised by the use of mechanical techniques
    • G01B3/30Bars, blocks, or strips in which the distance between a pair of faces is fixed, although it may be preadjustable, e.g. end measure, feeler strip

Landscapes

  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Compositions Of Oxide Ceramics (AREA)
  • Length-Measuring Instruments Using Mechanical Means (AREA)
  • Laser Beam Processing (AREA)

Description

【発明の詳細な説明】 [産業上の利用分野] この発明は、長さ寸法を精密に測定する際に基
準器として用いるブロツクゲージに関する。
DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a block gauge used as a standard when measuring a length dimension precisely.

[従来の技術] 従来、ブロツクゲージとして、金属材料からな
るものが知られている。
[Prior Art] Conventionally, block gauges made of metal materials are known.

[発明が解決しようとする課題] 金属材料からなるブロツクゲージでは、耐蝕性
が完全といえず腐蝕が生じ易い。このため、例え
ば保管は完全な防蝕環境下でおこなう必要があつ
たり、取扱いは常に防蝕用手袋を着用しておこな
うといつたように、取扱いが極めて煩雑であると
いう問題がある。又、腐蝕が生じると、寸法を示
すための面の表面状態が損われて正しい寸法が確
保できなかつたり、他のブロツクゲージに密着さ
せる、いわゆるリンギングが得られないという問
題が生じる。
[Problems to be Solved by the Invention] Block gauges made of metal materials are not completely corrosion resistant and are prone to corrosion. For this reason, there are problems in that handling is extremely complicated, for example, storage must be carried out in a completely corrosion-resistant environment, and corrosion-resistant gloves must be worn at all times when handling. Further, when corrosion occurs, the surface condition of the surface used to indicate dimensions is damaged, causing problems such as the inability to secure correct dimensions, and the inability to achieve so-called ringing, which allows the block gauge to come into close contact with other block gauges.

尚、耐蝕性を増加させるために、例えばクロム
Crによつて鍍金するということが考えられる。
しかし、鍍金を施したブロツクゲージでは製造工
程が増加し、且つ所定の呼び寸法を得ることがむ
ずかしく、製造が煩雑になるという問題がある。
In addition, in order to increase the corrosion resistance, for example, chromium
It is conceivable to plate it with Cr.
However, plated block gauges have problems in that the number of manufacturing steps is increased, and it is difficult to obtain a predetermined nominal size, making manufacturing complicated.

この発明は上記の事情に鑑みてなされたもので
あり、ブロツクゲージが耐蝕性の材料を用いて形
成され、加えてブロツクゲージが有する、材料の
均質性、耐摩耗性、取扱のし易さ、呼び寸法等の
マーキング等の要件を全て満たすべくなされたも
のである。
This invention was made in view of the above circumstances, and the block gauge is formed using a corrosion-resistant material, and in addition, the block gauge has material homogeneity, wear resistance, ease of handling, This was done to meet all the requirements for marking such as nominal dimensions.

[課題を解決するための手段及び作用] かくしてこの発明の発明者は、まず耐蝕性の問
題を解決するために複数の耐蝕性材料の検討をお
こない、且つその中からブロツクゲージの全ての
要件を満たし得るものを選択し、更にその選択し
た耐蝕性材料に適合した加工方法を発明し、その
加工を施すことに基づいて完成に到達したもので
ある。
[Means and effects for solving the problem] Thus, the inventor of the present invention first investigated a plurality of corrosion-resistant materials in order to solve the problem of corrosion resistance, and selected from among them all the requirements for a block gauge. This was achieved by selecting a material that satisfies the requirements, inventing a processing method suitable for the selected corrosion-resistant material, and applying that processing.

発明の詳細な構成は、主成分である酸化ジルコ
ニウムと、3〜7重量%の酸化イツトリウム及び
0〜20重量%の酸化アルミニウムとを焼結してな
るセラミツクスから形成され、且つそのセラミツ
クスのマークを施すべき部位を、不活性ガス雰囲
気内に置く状態又は減圧の状態に保ち、前記マー
クを施すべき部位にレーザ光を照射することでマ
ーキングされてなるブロツクゲージである。
The detailed structure of the invention is that it is formed from a ceramic made by sintering zirconium oxide as a main component, 3 to 7% by weight of yttrium oxide, and 0 to 20% by weight of aluminum oxide, and the mark of the ceramic is This block gauge is marked by keeping the area to be marked in an inert gas atmosphere or under reduced pressure and irradiating the area to be marked with a laser beam.

つまり、発明者は、耐蝕性材料であつて材料が
均質性を有するということからセラミツクスを選
択した。ここで更に、ブロツクゲージを使用する
現場の周囲に対してコントラストがあつて見やす
いということから白色もしくは薄黄色であつて、
且つ耐摩耗性が十分に確保され、更に比較測定の
対象が主に鋼であることより鋼の熱膨張係数とほ
ぼ等しい熱膨張係数を有し、加えて材料の均質性
が緻密な組織の均質性であり、又焼結後において
も体積変化が生じないことを満たすセラミツクス
として、酸化ジルコニウムZrO2を主成分とし、
この主成分のZrO2に対する重量比が3〜7重量
%の酸化イツトリウムY2O3及び0〜20重量%の
酸化アルミニウムAl2O3の助剤とを焼結してなる
ジルコニアセラミツクス体を材料とした。又、成
分を上記のものとすることにより、得られるジル
コニアセラミツクスは立方晶と単斜晶との混合相
の状態、いわゆる部分安定化状態となり、高い強
度と共に高い靭性が得られ、耐脆性が確保された
ものとなつている。
That is, the inventor selected ceramics because it is a corrosion-resistant material and has homogeneity. In addition, the color of the block gauge is white or light yellow because it contrasts with the surroundings of the site where it is used and is easy to see.
In addition, sufficient wear resistance is ensured, and since the target of comparison measurement is mainly steel, it has a thermal expansion coefficient almost equal to that of steel, and in addition, the homogeneity of the material has a dense structure. The main component is zirconium oxide, ZrO 2 , as a ceramic that is durable and does not change in volume even after sintering.
A zirconia ceramic body is made by sintering yttrium oxide Y 2 O 3 with a weight ratio of 3 to 7% by weight and aluminum oxide Al 2 O 3 of 0 to 20% by weight as an auxiliary agent to ZrO 2 as the main component. And so. In addition, by using the above ingredients, the resulting zirconia ceramics will be in a mixed phase state of cubic and monoclinic crystals, a so-called partially stabilized state, resulting in high strength and toughness, ensuring brittle resistance. It has become something that has been done.

又、呼び寸法、商品番号、商標等といつたブロ
ツゲージに施すべきマークは、上記ジルコニアセ
ラミツクス体が白色もしくは薄クリーム色であ
り、この色に対して高いコントラストが得られる
黒色が好ましく、且つリンギングができるために
はリンギングする面と等しい高さでもしくは低い
高さで形成されることが必要である。然るに、発
明者はマークの色彩及びリンギングする面に対す
るマークの高さの問題を、マークを施すべき部位
を不活性ガス雰囲気内に置く状態又は減圧の状態
に保ちレーザ光を照射することによつて解決し
た。尚、ここで不活性ガスとは、好適なものとし
て窒素ガスN2、ヘリウムHe、アルゴンAr、又は
これらの混合ガスが挙げられる。又、不活性ガス
による雰囲気とは具体的に、前記不活性ガスをジ
ルコニアセラミツクスの被マーキング面に吹きつ
ける、もしくは密封チエンバ内にジルコニアセラ
ミツクスを入れてから密封チエンバ内に上記不活
性ガスを流込むことによつて得られる。
In addition, the marks to be placed on the block gauge such as nominal dimensions, product numbers, trademarks, etc. should be preferably black because the zirconia ceramic body has a white or light cream color and can provide a high contrast with this color, and ringing should be avoided. In order to be able to do so, it is necessary that the ring be formed at the same height or at a lower height than the ringing surface. However, the inventor solved the problem of the color of the mark and the height of the mark relative to the ringing surface by keeping the area to be marked in an inert gas atmosphere or under reduced pressure and irradiating it with laser light. Settled. Note that the inert gas is preferably nitrogen gas N 2 , helium He, argon Ar, or a mixed gas thereof. In addition, the inert gas atmosphere specifically refers to blowing the inert gas onto the marking surface of the zirconia ceramics, or placing the zirconia ceramics in a sealed chamber and then pouring the inert gas into the sealed chamber. obtained by

又、上記の減圧の状態とは、気圧が5〜46mm
Hgであることを指す。
In addition, the above-mentioned state of reduced pressure means that the atmospheric pressure is 5 to 46 mm.
Refers to Hg.

更に、レーザ光の照射とは具体的に、YAGレ
ーザ発生装置をQスイツチモードで使用すること
が挙げられる。もちろん、CO2レーザ発生装置を
用いたレーザ光の照射であつてもよい。
Furthermore, a specific example of laser light irradiation is using a YAG laser generator in Q-switch mode. Of course, laser light irradiation using a CO 2 laser generator may also be used.

[実施例] この発明を、以下に詳述する実施例によつて説
明する。しかし、この実施例によりこの発明が限
定されるものではない。
[Examples] The present invention will be explained in detail below using Examples. However, the invention is not limited to this example.

主成分としてのZrO2と、助剤としてのY2O3
びAl2O3を所定粒径となるまで破砕し、次にそれ
らを混合し撹拌して均一な状態とする。
ZrO 2 as a main component and Y 2 O 3 and Al 2 O 3 as auxiliary agents are crushed to a predetermined particle size, and then mixed and stirred to a uniform state.

均一な状態の原料を押圧することによつてすき
まのない状態、いわゆるツマリの状態で塊状に成
形し、ここで加熱することよつて焼結させる。
By pressing the uniform raw material, it is formed into a lump with no gaps, so-called a lump, and then sintered by heating.

焼結することによつて得られたジルコニアセラ
ミツクス体(塊状体)を、ダイヤモンドカツター
を用いて所定寸法よりわずかに大きい大きさの直
方体(ブロツクゲージ形状)に切断する。
The zirconia ceramic body (lump body) obtained by sintering is cut into a rectangular parallelepiped (block gauge shape) having a size slightly larger than a predetermined size using a diamond cutter.

直方体のジルコニアセラミツクスに、各面がそ
れぞれ所定の平面度を持ち、且つ互いに対向する
面同士がそれぞれの平行度を確保し、更に呼び寸
法が所定の寸法となるように、ダイヤモンドを用
いたラツピング等により研磨加工を施し、ブロツ
クゲージ形状に整形する。
Diamond wrapping, etc. is applied to rectangular parallelepiped zirconia ceramics so that each surface has a predetermined flatness, the opposing surfaces have parallelism, and the nominal dimensions are the predetermined dimensions. Polish it and shape it into a block gauge shape.

最後に、整形したジルコニアセラミツクスのマ
ークを施すべき面に、30〜60度の角度でN2ガス
ノズルからの距離を3cmとして約0.40Kg/cm2の圧
力のN2ガスを吹付けながら、YAGレーザ発生装
置の出力が10Wで、周波数が8KHzで、レーザ光
照射点の移動の速さが22mm/secであつてQスイ
ツチモードとして、レーザ光を照射して、呼び寸
法、商品番号及び商標のマーキングをおこなつ
た。
Finally, while spraying N 2 gas at a pressure of approximately 0.40 kg/cm 2 at an angle of 30 to 60 degrees from the N 2 gas nozzle at a distance of 3 cm, the YAG laser is applied to the surface of the shaped zirconia ceramic to be marked. The output of the generator is 10W, the frequency is 8KHz, the moving speed of the laser beam irradiation point is 22mm/sec, and the laser beam is irradiated in Q switch mode to mark the nominal dimensions, product number, and trademark. I did this.

上述した工程によつて得られたジルコニアブロ
ツクゲージは、ジルコニアセラミツクスからなり
腐蝕することがないので防蝕状態下で保存すると
か防蝕用手袋を着用するといつた取扱い上の問題
が解消され、又均質性を有していて寸法上の変化
は全くと言つてよいほどない。
The zirconia block gauge obtained by the above-mentioned process is made of zirconia ceramics and does not corrode, so problems in handling such as storing it under corrosion-resistant conditions or wearing corrosion-resistant gloves can be solved, and it also has good homogeneity. It can be said that there is almost no dimensional change.

ジルコニアブロツクゲージは乳白色であつて使
用する周囲に対して十分なコントラストが得られ
見やすく、又紛失が完全なほどに避けることがで
きる。
The zirconia block gauge is milky white and provides sufficient contrast to the surroundings in which it will be used, making it easy to see, and loss can be completely avoided.

又、特定条件下でのレーザ光照射によつて、黒
色であつて溝状にわずかに凹んだマークが得られ
る。従つて、マークは下地の乳白色に対して十分
なコントラストが得られ、マークの内容が読取り
易い。加えて、上記の方法によるマーキングでは
ジルコニアブロツクケージの各面に突出部が形成
されることもなく平面度が保たれたままであるこ
とより、他のジルコニアブロツクゲージとの密着
に何ら支障がなかつた。尚、マークにカーボンア
ーク燈を用いた耐光試験(10年間相当分)を施し
たが、マークはそのまま保たれ何の変化も生じな
かつた。
Further, by laser beam irradiation under specific conditions, a black mark with a slightly depressed groove shape can be obtained. Therefore, the mark has sufficient contrast against the milky white background, making it easy to read the contents of the mark. In addition, marking by the above method does not form protrusions on each surface of the zirconia block cage and maintains its flatness, so there is no problem in adhering it to other zirconia block cages. . Although the mark was subjected to a light resistance test (equivalent to 10 years) using a carbon arc lamp, the mark remained as it was and no change occurred.

ジルコニアブロツクゲージの熱膨張係数を測定
したところ、約10×10-6/℃であつた。因に鋼の
熱膨張係数は、約11.5×10-6/℃である。従つ
て、使用環境の温度が変化した際、被測定物が鋼
製の場合には被測定物の熱膨張にジルコニアブロ
ツクゲージの熱膨張が近似的に追従し、温度変化
によつて大きな誤差が生じるということはない。
When the thermal expansion coefficient of the zirconia block gauge was measured, it was approximately 10×10 -6 /°C. Incidentally, the thermal expansion coefficient of steel is approximately 11.5×10 -6 /°C. Therefore, when the temperature of the usage environment changes, if the object to be measured is made of steel, the thermal expansion of the zirconia block gauge will approximately follow the thermal expansion of the object to be measured, and large errors will occur due to temperature changes. It never happens.

ジルコニアブロツクゲージをFC定盤(鋳鉄板)
に載置し、一定荷重をかけながら260cm/minの
速さで遊星運動の状態で、且つ摩擦距離を8000m
として移動させるという耐摩耗性の試験を施した
ところ、約0.07μmの摩耗が認められた。因に、
同じ条件の耐摩耗性の試験において、鋼では約
0.7μmの摩耗が、超鋼では、約0.25μmの摩耗がそ
れぞれ認められた。つまり、ジルコニアブロツク
ゲージでは鋼に対して約10倍の耐摩耗性が、超鋼
に対して約3.5倍の耐摩耗性が確保されているこ
とになる。
Zirconia block gauge on FC surface plate (cast iron plate)
It was placed in planetary motion at a speed of 260cm/min while applying a constant load, and the friction distance was 8000m.
When a wear resistance test was carried out by moving the product as an object, approximately 0.07 μm of wear was observed. Incidentally,
In a wear resistance test under the same conditions, steel has approximately
Abrasion of 0.7 μm was observed, and wear of approximately 0.25 μm was observed for the super steel. In other words, zirconia block gauges have about 10 times the wear resistance of steel, and about 3.5 times the wear resistance of super steel.

なお、ジルコニアブロツクゲージの耐摩耗性の
試験においてひびがはいる、割れる、及びかける
といつた現象は発生せず、十分な耐脆性が確保さ
れていることが認められた。
In addition, in the wear resistance test of the zirconia block gauge, no cracking, splitting, or splintering phenomena occurred, indicating that sufficient brittleness resistance was ensured.

なお、上述した実施例において、特定条件下で
レーザー光照射によつておこなつたマーキング
で、レーザ光の出力が大きい等のためにマークの
黒色であつて溝状に凹んだ部分の隣接部に凸部が
形成される場合には、所望により研磨加工によつ
て前記凸部を取除くことができる。
In addition, in the above-mentioned embodiment, the marking was performed by laser beam irradiation under specific conditions, and due to the high output of the laser beam, etc., the mark was black and the area adjacent to the groove-shaped recessed portion was If a convex portion is formed, the convex portion can be removed by polishing if desired.

又、ジルコニアセラミツクス体(塊状体)を所
定寸法よりわずかに大きい大きさの直方体(ブロ
ツクゲージ形状)に切断した後、そのジルコニア
セラミツクスの直方体を特定条件下においてレー
ザー光照射をおこなうことでマークを施し、更に
その後に呼び寸法が所定の寸法となるように研磨
加工を施すことで、ブロツクゲージを得るという
製造工程であつてもよい。
In addition, after cutting a zirconia ceramic body (lump) into a rectangular parallelepiped (block gauge shape) with a size slightly larger than the predetermined size, marks are applied to the zirconia ceramic rectangular parallelepiped by irradiating it with laser light under specific conditions. The manufacturing process may be such that a block gauge is obtained by further polishing the block gauge so that the nominal size becomes a predetermined size.

[発明の効果] この発明によれば、耐蝕性が確保されているこ
とより素手で取扱え、使用後の防蝕処理が不用で
更に特別な条件下での保管を必要としないという
取扱い上の簡便さが得られると共に、材料が均質
であることにより寸法に誤差が全くといつてよい
ほど生じず、耐摩耗性と耐脆性が共に確保され、
下地が白色もしくは薄黄色であることより周囲に
対してコントラストがよく且つマークが黒色で下
地に対してコントラストがよく、熱膨張係数が鋼
のそれに近いので被測定物が鋼製の場合には温度
変化による誤差は極めて小さくて済むという効果
が得られている。
[Effects of the Invention] According to the present invention, since corrosion resistance is ensured, it can be handled with bare hands, does not require anti-corrosion treatment after use, and does not require storage under special conditions, making it easy to handle. In addition, due to the homogeneity of the material, there are almost no errors in dimensions, and both wear resistance and brittleness resistance are ensured.
The base is white or pale yellow, which provides good contrast to the surroundings, and the mark is black, which provides good contrast to the base.The coefficient of thermal expansion is close to that of steel, so if the object to be measured is made of steel, the temperature The effect is that the error caused by the change is extremely small.

Claims (1)

【特許請求の範囲】[Claims] 1 主成分である酸化ジルコニウムと、3〜7重
量%の酸化イツトリウム及び0〜20重量%の酸化
アルミニウムとを焼結してなるセラミツクスから
形成され、且つそのセラツミツクスのマークを施
すべき部位を、不活性ガス雰囲気内に置く状態又
は減圧の状態に保ち、前記マークを施すべき部位
にレーザ光を照射することでマーキングされてな
るブロツクゲージ。
1. It is made of ceramics made by sintering zirconium oxide as the main component, 3 to 7% by weight of yttrium oxide, and 0 to 20% by weight of aluminum oxide, and the part where the ceramic mark is to be applied is A block gauge that is marked by placing it in an active gas atmosphere or under reduced pressure and irradiating the area to be marked with a laser beam.
JP63321275A 1988-12-19 1988-12-19 Block gauge Granted JPH02165001A (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
JP63321275A JPH02165001A (en) 1988-12-19 1988-12-19 Block gauge
GB9001710A GB2240396B (en) 1988-12-19 1990-01-25 Block gauge and method of marking ceramic material
DE4002986A DE4002986C2 (en) 1988-12-19 1990-02-01 Ceramic block jig and process for their manufacture
US07/907,047 US5272120A (en) 1988-12-19 1992-07-01 Block guage and method of marking ceramic material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP63321275A JPH02165001A (en) 1988-12-19 1988-12-19 Block gauge

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JPH02165001A JPH02165001A (en) 1990-06-26
JPH0468561B2 true JPH0468561B2 (en) 1992-11-02

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JPH0637281Y2 (en) * 1990-10-13 1994-09-28 新潟精機株式会社 Pin gauge
DE4140111A1 (en) * 1991-12-05 1993-06-09 Man Technologie Ag, 8000 Muenchen, De Marking arrangement for objects by means of laser beams - involves silver resinate contrast sheet applied to object prior to laser application
US6238847B1 (en) 1997-10-16 2001-05-29 Dmc Degussa Metals Catalysts Cerdec Ag Laser marking method and apparatus
AU5752800A (en) 1999-06-22 2001-01-09 Omg Ag & Co. Kg Laser marking compositions and method
US6503316B1 (en) 2000-09-22 2003-01-07 Dmc2 Degussa Metals Catalysts Cerdec Ag Bismuth-containing laser markable compositions and methods of making and using same
US7238396B2 (en) 2002-08-02 2007-07-03 Rieck Albert S Methods for vitrescent marking
CN104949595A (en) * 2015-05-18 2015-09-30 青岛文创科技有限公司 Gauge material and its application
CN113462924B (en) * 2021-06-18 2022-03-29 中国地质大学(武汉) Titanium-plated diamond copper composite material and preparation method thereof

Citations (2)

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JPS6126561A (en) * 1984-07-13 1986-02-05 東芝モノフラツクス株式会社 Zirconia ceramics
JPS63188701A (en) * 1987-01-31 1988-08-04 Toshiba Corp Block gauge

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SE314461B (en) * 1965-03-01 1969-09-08 Ibm
CS214081B1 (en) * 1980-06-26 1982-04-09 Peter Urbanek Method of glass products surface treatment by means of infrared radiation of laser and apparatus for making the same
DE3437056A1 (en) * 1984-10-09 1986-04-10 Dieter Prof. Dr. Linz Bäuerle ETCHING PROCESS FOR BODIES MADE OF DIELECTRIC OXIDE CERAMICS OR DIELECTRIC OXIDIC (ONE) CRYSTALS
JPS63148804U (en) * 1987-03-20 1988-09-30

Patent Citations (2)

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JPS6126561A (en) * 1984-07-13 1986-02-05 東芝モノフラツクス株式会社 Zirconia ceramics
JPS63188701A (en) * 1987-01-31 1988-08-04 Toshiba Corp Block gauge

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Publication number Publication date
JPH02165001A (en) 1990-06-26
GB2240396B (en) 1994-04-27
DE4002986C2 (en) 1997-04-03
GB9001710D0 (en) 1990-03-28
GB2240396A (en) 1991-07-31
DE4002986A1 (en) 1991-08-08

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