JPH0462986A - Metal base wiring board with resistor - Google Patents

Metal base wiring board with resistor

Info

Publication number
JPH0462986A
JPH0462986A JP17275190A JP17275190A JPH0462986A JP H0462986 A JPH0462986 A JP H0462986A JP 17275190 A JP17275190 A JP 17275190A JP 17275190 A JP17275190 A JP 17275190A JP H0462986 A JPH0462986 A JP H0462986A
Authority
JP
Japan
Prior art keywords
layer
circuit
resistor
resistance
wiring board
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP17275190A
Other languages
Japanese (ja)
Other versions
JP2790903B2 (en
Inventor
Koichi Tsuyama
津山 宏一
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Resonac Corp
Original Assignee
Hitachi Chemical Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hitachi Chemical Co Ltd filed Critical Hitachi Chemical Co Ltd
Priority to JP2172751A priority Critical patent/JP2790903B2/en
Publication of JPH0462986A publication Critical patent/JPH0462986A/en
Application granted granted Critical
Publication of JP2790903B2 publication Critical patent/JP2790903B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Abstract

PURPOSE:To regulate a resistance value of a resistance circuit by trimming by providing a ceramic layer provided on an insulating resin layer on a metal plate and a conductor circuit and the resistance circuit thereon. CONSTITUTION:A circuit board is formed of a metal plate 1, an insulating resin layer 2 provided on the plate 1, and a ceramic layer 3 provided on the layer 2, as well as a conductor circuit 4 and a resistance circuit 5 provided on the layer 3. The layer 3 prevents damage of the layer 2 due to trimming for regulating the resistance value of the circuit 5. The layer 2 shares adherence of the plate 1 to the layer 3. Thus, the insulating layer is formed of the 2-layer structure of the layer 2 and the layer 3 to share roles of trimming resistance and adhesive properties for the layers. Thus, a metal base wiring board with a resistor having trimming resistance and adhesive properties can relatively inexpensively be manufactured.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、機械工業や電気・電子機器工業などの分野に
おいて半導体素子等を搭載して用いられる抵抗付き金属
ベース配線板に関する。
DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a metal base wiring board with a resistor, which is used in the fields of machinery industry, electric/electronic equipment industry, etc. by mounting semiconductor elements and the like.

〔従来の技術〕[Conventional technology]

セラミックス配線板の場合、酸化ルテニウム系の抵抗ペ
ーストをセラミックス基板上に印刷し、抵抗を形成後レ
ーザやサンドブラスト等でトリミングを行い、抵抗調整
することが一般的に行われている。
In the case of ceramic wiring boards, it is common practice to print a ruthenium oxide-based resistance paste on a ceramic substrate, form a resistance, and then perform trimming using a laser, sandblasting, etc. to adjust the resistance.

一方、金属ベース配線板に抵抗を形成する方法として、
特開昭50−365号公報や特開昭59220987号
公報に示されているように、樹脂系の抵抗ペーストを金
属ベース上に設けられた絶縁層上に印刷する方法がある
。また、特開昭51−129677号公報や特開昭63
−308995号公報に示されているように金属ベース
上に設けられた絶縁層上に、めっき法やスパッタ法で形
成した金属薄層を抵抗として用いる方法がある。
On the other hand, as a method of forming a resistor on a metal-based wiring board,
As shown in Japanese Unexamined Patent Publications No. 50-365 and No. 59220987, there is a method of printing a resin-based resistance paste on an insulating layer provided on a metal base. Also, JP-A-51-129677 and JP-A-63
As shown in Japanese Patent No. 308995, there is a method in which a thin metal layer formed by plating or sputtering is used as a resistor on an insulating layer provided on a metal base.

しかし、従来の樹脂、樹脂とガラス布、樹脂と無機フィ
ラー、樹脂とアルミナペーパ等を絶縁層に用いた金属ベ
ース配線板の場合、特開昭50365号公報、特開昭5
9−220987号公報、特開昭51−129677号
公報、特開昭63308995号公報等に示される方法
では、絶縁層上に抵抗を形成することはできるものの、
形成された抵抗をセラミックス配線板において一般的手
法であるトリミングを用いて抵抗値調整をすると、絶縁
層が傷つき、回路と金属ベース間の耐電圧が低下すると
いう問題があった。このため、金属ベース配線板に実際
に抵抗回路が形成されることは少なく、また、抵抗回路
を形成したとしてもトリミングを行うことができないた
め、高精度な抵抗値を得ることができず、実用的でなか
った。
However, in the case of conventional metal-based wiring boards using resin, resin and glass cloth, resin and inorganic filler, resin and alumina paper, etc. for the insulating layer, Japanese Patent Laid-Open No. 50365,
Although the methods disclosed in JP-A No. 9-220987, JP-A-51-129677, JP-A-63308995, etc. can form a resistor on an insulating layer,
If the resistance value of the formed resistor is adjusted by trimming, which is a common method for ceramic wiring boards, there is a problem in that the insulating layer is damaged and the withstand voltage between the circuit and the metal base is reduced. For this reason, it is rare that a resistor circuit is actually formed on a metal-based wiring board, and even if a resistor circuit is formed, it cannot be trimmed, making it impossible to obtain highly accurate resistance values, making it difficult to put it into practical use. It wasn't on point.

〔発明が解決しようとする課題〕[Problem to be solved by the invention]

本発明は、トリミングにより抵抗回路の抵抗値調整をす
ることが可能であり、高精度な抵抗値を有する抵抗付き
金属ベース配線板を提供するものである。
The present invention provides a metal base wiring board with a resistor that allows the resistance value of a resistor circuit to be adjusted by trimming and has a highly accurate resistance value.

〔課題を解決するための手段〕 本発明者は前記課題を解決するために鋭意研究を重ねた
結果、特定の絶縁層を有する金属ベース配線板に抵抗回
路を形成することにより、その目的が達成されることを
見出し、この知見に基づいて本発明を完成するに至った
[Means for Solving the Problems] As a result of extensive research in order to solve the above problems, the inventor of the present invention has achieved the object by forming a resistance circuit on a metal base wiring board having a specific insulating layer. Based on this knowledge, the present invention was completed.

すなわち本発明は、金属板、該金属板上に設けられた絶
縁樹脂層、該絶縁樹脂層上に設けられたセラミックス層
並びに該セラミックス層上に設けられた導体回路及び抵
抗回路からなることを特徴とする抵抗付き金属ベース配
線板を提供するものである。
That is, the present invention is characterized by comprising a metal plate, an insulating resin layer provided on the metal plate, a ceramic layer provided on the insulating resin layer, and a conductor circuit and a resistance circuit provided on the ceramic layer. The present invention provides a metal base wiring board with a resistor.

以下、第1図を用いて本発明の説明を行なう。The present invention will be explained below using FIG.

第1図は、本発明の抵抗付き金属ベース配線板の一例の
部分断面を表す斜視図である。
FIG. 1 is a perspective view showing a partial cross section of an example of a metal base wiring board with a resistor according to the present invention.

この抵抗付き金属ベース配線板は金属板1、金属板1上
に設けられた絶縁樹脂層2、絶縁樹脂層2上に設けられ
たセラミックス層3並びにセラミックス層3上に設けら
れた導体回路4及び抵抗回路5からなる。
This metal base wiring board with a resistor includes a metal plate 1, an insulating resin layer 2 provided on the metal plate 1, a ceramic layer 3 provided on the insulating resin layer 2, and a conductor circuit 4 provided on the ceramic layer 3. It consists of a resistance circuit 5.

セラミックス層3は、絶縁樹脂N2が抵抗回路5の抵抗
値調整のためのトリミングによって傷つくことを防いで
いる。また、絶縁樹脂層2は、金属板1とセラミックス
層3との接着を担っている。
The ceramic layer 3 prevents the insulating resin N2 from being damaged by trimming for adjusting the resistance value of the resistance circuit 5. Furthermore, the insulating resin layer 2 serves to bond the metal plate 1 and the ceramic layer 3 together.

このように、絶縁層を絶縁樹脂層2とセラミックス層3
の2層構造とすることにより、耐トリミング性と接着性
の役割を各層に分担することができる。このため、比較
的低価格で耐トリミング性と接着性とを兼ね備えた抵抗
付金属ベース配線板を製造することが可能である。
In this way, the insulating layer is divided into the insulating resin layer 2 and the ceramic layer 3.
By having a two-layer structure, the roles of trimming resistance and adhesiveness can be shared between each layer. Therefore, it is possible to manufacture a metal base wiring board with a resistor that has both trimming resistance and adhesiveness at a relatively low cost.

セラミックス層3の厚さとしては、耐トリミング性の点
から25μm以上が望ましく、より望ましくは50μm
以上である。また、生産性や配線板加工時の切断性等の
点から300μm以下が望ましく、より望ましくは15
0μm以下である。
The thickness of the ceramic layer 3 is preferably 25 μm or more from the viewpoint of trimming resistance, and more preferably 50 μm.
That's all. In addition, from the viewpoint of productivity and cuttability during wiring board processing, the thickness is preferably 300 μm or less, and more preferably 15 μm or less.
It is 0 μm or less.

また、このように薄いセラミックス層の形成には溶射が
適している。溶射材料としてはアルミナ、ムライト等の
電気絶縁性に優れたセラミックスが適している。
Further, thermal spraying is suitable for forming such a thin ceramic layer. Ceramics with excellent electrical insulation properties, such as alumina and mullite, are suitable as thermal spraying materials.

また、絶縁樹脂層2の厚さとしては、特に制限はないが
、10μm以上で、200μm以下とすることが一般的
である。また、絶縁樹脂材料としては、特に制限はなく
、例えば、エポキシ系樹脂、ポリイミド系樹脂、フェノ
ール系樹脂等の電気絶縁性に優れた材料が挙げられる。
Further, the thickness of the insulating resin layer 2 is not particularly limited, but is generally 10 μm or more and 200 μm or less. The insulating resin material is not particularly limited, and examples include materials with excellent electrical insulation such as epoxy resins, polyimide resins, and phenol resins.

更に、必要に応じて上記の絶縁樹脂に無機フィラーを添
加したり、上記の絶縁樹脂とガラス布とを複合したりア
ルミナベーパとを複合したりなどしてもよい。
Furthermore, if necessary, an inorganic filler may be added to the above insulating resin, or the above insulating resin may be combined with glass cloth or alumina vapor.

上記のセラミックス層3と!!!!総樹脂層2の2層構
造からなる絶縁層は金属板1上に設けられているが、金
属板1として使用できる金属としては、鉄、アルミニウ
ム、銅、42合金等が挙げられ、はとんどの金属、合金
を使用することができる。
With the ceramic layer 3 above! ! ! ! An insulating layer consisting of a two-layer structure of a total resin layer 2 is provided on the metal plate 1. Metals that can be used as the metal plate 1 include iron, aluminum, copper, 42 alloy, etc. Any metal or alloy can be used.

また、金属板1として銅/インバー/銅のような複層金
属板も使用できる。42合金、インバー等の金属からな
る金属板や銅/インバー/銅の複層金属板のように熱膨
張張係数がl0XIO−6/”C以下の金属板1を用い
ると、得られる基板の抵抗温度係数が小さくなり、基板
上に設けられた抵抗回路の抵抗値が温度変化に対し安定
化して望ましい。
Moreover, a multilayer metal plate such as copper/invar/copper can also be used as the metal plate 1. If a metal plate 1 having a coefficient of thermal expansion of 10XIO-6/''C or less, such as a metal plate made of a metal such as 42 alloy or Invar or a multilayer metal plate of copper/Invar/copper, is used, the resistance of the resulting substrate will be It is desirable that the temperature coefficient becomes small and the resistance value of the resistance circuit provided on the substrate becomes stable against temperature changes.

上記の2層構造の絶縁層と金属板1からなる基板には、
絶縁層のセラミックス層3表面に導体回路4と抵抗回路
5が形成されている。
The substrate consisting of the above-mentioned two-layer structure insulating layer and metal plate 1 includes:
A conductor circuit 4 and a resistance circuit 5 are formed on the surface of the ceramic layer 3, which is an insulating layer.

導体回路4としては、めっき、導体ペースト印刷等公知
の各種の方法で作製したものなどを好適に使用すること
ができる。銅箔から形成されたものも好適である。
As the conductor circuit 4, those produced by various known methods such as plating and conductor paste printing can be suitably used. Also suitable are those formed from copper foil.

抵抗回路5は、樹脂系抵抗ペースト、抵抗めっき又は抵
抗箔のうちのいずれかによって形成されていることが好
ましい。
It is preferable that the resistance circuit 5 is formed of one of resin-based resistance paste, resistance plating, or resistance foil.

抵抗回路5の形成法としては、樹脂系抵抗ペーストを印
刷する方法、ニッケル等の比較的抵抗値の高い金属をめ
っきする抵抗めっき法、ニッケル箔やニッケルクロム合
金箔等の抵抗箔を用いて接着する方法等が適している。
The resistance circuit 5 can be formed by printing a resin-based resistance paste, by plating a metal with a relatively high resistance value such as nickel, or by bonding using a resistance foil such as nickel foil or nickel-chromium alloy foil. A suitable method is to do so.

抵抗箔を用いる場合、導体回路4も同時に形成するため
に銅等の導体金属と抵抗材料との複合箔を用い選択エツ
チングによって抵抗回路と導体回路を得ても良い。
When a resistive foil is used, a composite foil of a conductive metal such as copper and a resistive material may be used to form the conductive circuit 4 at the same time, and the resistive circuit and conductive circuit may be obtained by selective etching.

また、抵抗回路5の抵抗値はトリミングにより調整され
ていることが好ましい。
Further, it is preferable that the resistance value of the resistance circuit 5 is adjusted by trimming.

抵抗回路5のトリミングは公知のレーザやサンドブラス
ト等を用いる方法により行うことができる。
Trimming of the resistor circuit 5 can be performed by a known method using a laser, sandblasting, or the like.

本発明の抵抗付き金属ベース配線板の作製方法としては
、例えば、銅箔にセラミックスを溶射した後、得られた
セラミラス溶射層付き銅箔のセラミックス溶射層上に金
属板を樹脂を介して積層接着し、次いで銅箔をエツチン
グにより回路形成し、その後銅回路の所望の位置に抵抗
ペーストを印刷し必要に応じトリミングして抵抗回路を
形成する方法が挙げられる。この場合、所望に応じ、抵
抗ペーストと上記のように形成した銅回路との接着性を
良くするため、銅回路表面の少なくとも一部を酸化処理
等により粗面化するなどの表面処理を行うことや、ある
いは、銅回路と抵抗ペーストとの間に導体ペースト部分
を設けることなどができる。
As a method for producing a metal base wiring board with a resistor of the present invention, for example, after thermally spraying ceramics on a copper foil, a metal plate is laminated and bonded via a resin on the ceramics sprayed layer of the obtained copper foil with a ceramics sprayed layer. There is a method in which a circuit is then formed by etching the copper foil, and then a resistor paste is printed at a desired position of the copper circuit and trimmed as necessary to form a resistor circuit. In this case, if desired, in order to improve the adhesion between the resistor paste and the copper circuit formed as described above, surface treatment such as roughening at least a part of the copper circuit surface by oxidation treatment etc. may be performed. Alternatively, a conductive paste portion may be provided between the copper circuit and the resistive paste.

このように、セラミックス溶射層を付けた銅箔を用いて
、これを金属板等と積層し加熱加圧接着すると、銅回路
の表面を平滑にすることができる。
In this way, by using a copper foil coated with a ceramic sprayed layer, laminating it with a metal plate, etc., and bonding it under heat and pressure, the surface of the copper circuit can be made smooth.

このため、印刷抵抗の膜厚を一定化しやすく、予め目標
値に近い抵抗値を有する抵抗回路を形成することができ
、このものをトリミングすることにより、抵抗回路の抵
抗値の高精度化を図ることができる。
Therefore, it is easy to keep the film thickness of the printed resistor constant, and a resistor circuit having a resistance value close to the target value can be formed in advance, and by trimming this, the resistance value of the resistor circuit can be highly accurate. be able to.

なお、本発明の抵抗付き金属ベース配線板には、金属板
の両面に上記の絶縁層等を設け、公知の方法でスルーホ
ールを形成したものも含まれる。
Note that the metal base wiring board with a resistor of the present invention includes one in which the above-mentioned insulating layer or the like is provided on both sides of a metal plate and through holes are formed by a known method.

〔作用〕[Effect]

本発明では、絶縁層の一部に樹脂よりも耐熱温度、硬度
ともに優れたセラミックス層を設けることにより、絶縁
層を傷付けることなく、レーザやサンドブラスト等によ
る抵抗の1−リミングが可能となり、高精度な抵抗値を
得ることができるようになった。
In the present invention, by providing a ceramic layer that has superior heat resistance and hardness than resin in a part of the insulating layer, it is possible to perform 1-rimming of the resistance by laser, sandblasting, etc. without damaging the insulating layer, resulting in high precision. It is now possible to obtain a resistance value of

〔実施例〕〔Example〕

実施例 厚さ50μmのアルミナ層を溶射した銅箔のアルミナ層
上にエポキシ樹脂ワニスを塗布・乾燥し、厚さ50μm
のエポキシ樹脂層とした。このものと厚さ1mmの銅板
とをエポキシ樹脂層と銅板とが接するように加圧加熱に
よって接着し、w板を11製した。次いで、エツチング
法にて銅箔を加工し、銅回路を形成した。更に銅回路の
所定位置に抵抗ペーストを印刷・乾燥して5つの抵抗を
形成し、抵抗付き金属ベース配線板を得た。各抵抗の抵
抗値を測定したところ、低い方から85.87.88.
92.95Ωであった。
Example: A 50 μm thick alumina layer was sprayed onto the alumina layer of copper foil, and then an epoxy resin varnish was applied and dried to a thickness of 50 μm.
It was made into an epoxy resin layer. This material was bonded to a 1 mm thick copper plate by pressure heating so that the epoxy resin layer and the copper plate were in contact with each other, thereby producing 11 W plates. Next, the copper foil was processed using an etching method to form a copper circuit. Furthermore, five resistors were formed by printing and drying a resistor paste at predetermined positions on the copper circuit, thereby obtaining a metal base wiring board with resistors. When we measured the resistance value of each resistor, it was 85.87.88 from the lowest.
It was 92.95Ω.

次に、これらの抵抗を100±2Ωになるようにレーザ
でトリミングを行なった。この後、この配線板の耐電圧
性を調べるため配線板の回路面と銅板面間に電圧をかけ
て耐電圧を測定したところ、2KV以上であり、トリミ
ングにより絶縁層が傷つけられることなく、十分な耐電
圧性を保っていた。
Next, these resistors were trimmed with a laser to a value of 100±2Ω. After this, in order to check the voltage resistance of this wiring board, a voltage was applied between the circuit surface of the wiring board and the copper plate surface, and the voltage resistance was measured, and it was found to be over 2KV, and the insulation layer was not damaged by trimming. It maintained high voltage resistance.

符号の説明 1 金属板        2 絶縁樹脂層3 セラミ
ックス層    4 導体回路5 抵抗回路     
  6 トリミング部比較例 一方、アルミナ層のない銅箔を用いて実施例と同様の試
験を行ったところ、トリミング後の耐電圧が0.5〜I
KVとなり、トリミング前の2KV以上の耐電圧に対し
大幅な低下がみられた。
Explanation of symbols 1 Metal plate 2 Insulating resin layer 3 Ceramic layer 4 Conductor circuit 5 Resistance circuit
6 Comparative example of trimmed part On the other hand, when a test similar to the example was conducted using copper foil without an alumina layer, the withstand voltage after trimming was 0.5 to I
KV, which was a significant decrease from the withstand voltage of 2KV or more before trimming.

Claims (4)

【特許請求の範囲】[Claims] 1.金属板、該金属板上に設けられた絶縁樹脂層、該絶
縁樹脂層上に設けられたセラミックス層並びに該セラミ
ックッス層上に設けられた導体回路及び抵抗回路からな
ることを特徴とする抵抗付き金属ベース配線板。
1. A metal with a resistor, comprising a metal plate, an insulating resin layer provided on the metal plate, a ceramic layer provided on the insulating resin layer, and a conductor circuit and a resistance circuit provided on the ceramic layer. base wiring board.
2.抵抗回路の抵抗値がトリミングにより調整されてい
る請求項1記載の抵抗付き金属ベース配線板。
2. 2. The metal base wiring board with a resistor according to claim 1, wherein the resistance value of the resistor circuit is adjusted by trimming.
3.セラミックス層の厚さが25μm以上300μm以
下の溶射層である請求項1又は2記載の抵抗付き金属ベ
ース配線板。
3. 3. The metal base wiring board with a resistor according to claim 1, wherein the ceramic layer is a sprayed layer having a thickness of 25 μm or more and 300 μm or less.
4.抵抗回路が、樹脂系抵抗ペースト、抵抗めっき又は
抵抗箔のうちのいずれかによって形成されている請求項
1、2又は3記載の抵抗付き金属ベース配線板。
4. 4. A metal base wiring board with a resistor according to claim 1, wherein the resistor circuit is formed of any one of resin-based resistor paste, resistor plating, or resistor foil.
JP2172751A 1990-07-02 1990-07-02 Metal base wiring board with resistance Expired - Lifetime JP2790903B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2172751A JP2790903B2 (en) 1990-07-02 1990-07-02 Metal base wiring board with resistance

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2172751A JP2790903B2 (en) 1990-07-02 1990-07-02 Metal base wiring board with resistance

Publications (2)

Publication Number Publication Date
JPH0462986A true JPH0462986A (en) 1992-02-27
JP2790903B2 JP2790903B2 (en) 1998-08-27

Family

ID=15947651

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2172751A Expired - Lifetime JP2790903B2 (en) 1990-07-02 1990-07-02 Metal base wiring board with resistance

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008089161A (en) * 2006-10-05 2008-04-17 Bridgestone Flowtech Corp Coupling and manufacturing method of coupling
JP2010021434A (en) * 2008-07-11 2010-01-28 Denka Agsp Kk Substrate for mounting light-emitting element, light-emitting element panel, light-emitting element package, and method of manufacturing substrate for mounting light-emitting element

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01290279A (en) * 1988-05-18 1989-11-22 Hitachi Chem Co Ltd Wiring board and manufacture thereof
JPH0254780A (en) * 1988-08-18 1990-02-23 Nkk Corp Ceramics-coated steel sheet

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01290279A (en) * 1988-05-18 1989-11-22 Hitachi Chem Co Ltd Wiring board and manufacture thereof
JPH0254780A (en) * 1988-08-18 1990-02-23 Nkk Corp Ceramics-coated steel sheet

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008089161A (en) * 2006-10-05 2008-04-17 Bridgestone Flowtech Corp Coupling and manufacturing method of coupling
JP2010021434A (en) * 2008-07-11 2010-01-28 Denka Agsp Kk Substrate for mounting light-emitting element, light-emitting element panel, light-emitting element package, and method of manufacturing substrate for mounting light-emitting element

Also Published As

Publication number Publication date
JP2790903B2 (en) 1998-08-27

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