JPH04334448A - Biodegradable composite material and manufacture thereof - Google Patents

Biodegradable composite material and manufacture thereof

Info

Publication number
JPH04334448A
JPH04334448A JP3135754A JP13575491A JPH04334448A JP H04334448 A JPH04334448 A JP H04334448A JP 3135754 A JP3135754 A JP 3135754A JP 13575491 A JP13575491 A JP 13575491A JP H04334448 A JPH04334448 A JP H04334448A
Authority
JP
Japan
Prior art keywords
polylactic acid
paper
base material
derivative
composite material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP3135754A
Other languages
Japanese (ja)
Other versions
JP2513091B2 (en
Inventor
Hidekazu Koseki
英一 小関
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shimadzu Corp
Original Assignee
Shimadzu Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shimadzu Corp filed Critical Shimadzu Corp
Priority to JP13575491A priority Critical patent/JP2513091B2/en
Publication of JPH04334448A publication Critical patent/JPH04334448A/en
Application granted granted Critical
Publication of JP2513091B2 publication Critical patent/JP2513091B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W90/00Enabling technologies or technologies with a potential or indirect contribution to greenhouse gas [GHG] emissions mitigation
    • Y02W90/10Bio-packaging, e.g. packing containers made from renewable resources or bio-plastics

Landscapes

  • Wrappers (AREA)
  • Laminated Bodies (AREA)
  • Polyesters Or Polycarbonates (AREA)
  • Biological Depolymerization Polymers (AREA)

Abstract

PURPOSE:To obtain composite material, which has physical properties such as high water resistance, oil resistance or the like, and is excellent in biodegradability and suitable for food wrapper, medical packaging material or the like by a method wherein the surface of vegetable fiber-containing base material is covered with polylactic acid or its derivative. CONSTITUTION:The composite material, which has biodegradability and bioadaptability and is spontaneously biodegraded by the action of microorganism in earth and water when it is scraped after use so as not to pollute environment, is produced by covering the surface of vegetable fiber-containing base material with polylactic acid or its derivative. As the base material, material mainly containing various vegetable fibers or paper such as wood free paper, shoji paper or the like, yarn and rope made of cotton, Manila hemp or the like, container, netting or the like made of the above-mentioned material is used. As the polylactic acid, poly-D-lactic acid, poly-L-lactic acid, poly-D,L-lactic acid or the like is used. As the derivative of the polylactic acid, polylactic acid-glycolic acid polymer, polylactic acid-glycerin copolymer or the like is used.

Description

【発明の詳細な説明】[Detailed description of the invention]

【0001】0001

【産業上の利用分野】本発明は生分解性および生体適合
性を有する複合材料に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to biodegradable and biocompatible composite materials.

【0002】0002

【従来の技術および課題】近年、ポリ塩化ビニル、ポリ
エチレン、ポリプロピレンなどの各種プラスチックが食
品などの包装材料、各種プラスチック製品などとして広
く用いられており、プラスチック廃棄物の量は増加の一
途をたどっている。プラスチック廃棄物は土中に埋めて
も微生物による生分解を受けず、環境の美観を損なう。 また、分解しないため埋立て処理を行う場合は用地の寿
命が短く、焼却処理にあたっては高性能焼却炉の不足も
深刻であるなど、大きな社会問題となっている。また、
プラスチックの焼却にあたっては有毒物の発生による二
次公害の懸念もある。一方、廃棄プラスチックを再処理
して利用することも検討されてはいるが未だ実用の段階
には至っていない。このようにプラスチック廃棄物がも
たらす諸問題は早急な解決の必要に迫られている。
[Prior Art and Problems] In recent years, various plastics such as polyvinyl chloride, polyethylene, and polypropylene have been widely used as packaging materials for foods and other various plastic products, and the amount of plastic waste continues to increase. There is. Even if plastic waste is buried in the ground, it does not undergo biodegradation by microorganisms, damaging the aesthetics of the environment. In addition, because it does not decompose, the lifespan of the site is short when it is disposed of in a landfill, and there is a serious shortage of high-performance incinerators when incinerating it, which has become a major social problem. Also,
There are also concerns about secondary pollution caused by the generation of toxic substances when incinerating plastics. On the other hand, reprocessing and reusing waste plastics has been considered, but this has not yet reached the stage of practical use. The problems brought about by plastic waste are in urgent need of solutions.

【0003】このような社会的要請にもとづき使用後は
速やかに分解し、環境汚染を引き起こさない分解性のプ
ラスチックが強く望まれている。このような分解性プラ
スチックとしては、ポリエチレンなどに金属塩や光増感
剤などを添加した組成物、あるいはポリエチレンの主鎖
に一酸化炭素を導入した光分解性プラスチックがある。 このような光分解性のプラスチックは光の照射により劣
化してぼろぼろになり、ポリマーのまま微粒子となる。 しかしながら、数年の範囲では二酸化炭素と水にまでに
は分解が進行しない。このため、埋め立て地の延命には
役立たず、自然界への悪影響も減少せず、プラスチック
のリサイクルも困難となるなど、その有効性は疑問であ
る。
Based on such social demands, there is a strong desire for degradable plastics that quickly decompose after use and do not cause environmental pollution. Examples of such degradable plastics include compositions in which metal salts, photosensitizers, etc. are added to polyethylene, and photodegradable plastics in which carbon monoxide is introduced into the main chain of polyethylene. Such photodegradable plastics deteriorate and become crumbly when exposed to light, leaving the polymer as fine particles. However, decomposition does not progress to carbon dioxide and water within a few years. For this reason, its effectiveness is questionable, as it does not extend the life of landfills, does not reduce the negative impact on the natural world, and makes it difficult to recycle plastic.

【0004】これに対して、植物性繊維を主原料とする
織布や紙等の基材は土中で生分解され環境に対する負荷
が少ないが、耐水性、耐油性、気密性等が充分でなく包
材などとしての使用範囲が著しく制約される。従って、
これらの基材を用いて包材を製造するには、一般にポリ
エチレンなどのプラスチックを被覆またはラミネートし
て使用する。このような複合材料は非分解性のため、や
はり廃棄処理に問題が残る。
On the other hand, base materials such as woven fabrics and paper that are mainly made from vegetable fibers are biodegradable in the soil and have less impact on the environment, but they do not have sufficient water resistance, oil resistance, airtightness, etc. This severely limits the scope of its use as packaging materials. Therefore,
When manufacturing packaging materials using these base materials, they are generally coated or laminated with plastic such as polyethylene. Since such composite materials are non-degradable, disposal remains a problem.

【0005】生分解性プラスチックは使用済みのプラス
チックが土中や水中の微生物の作用により二酸化炭素と
水に分解され、無害な状態で自然に還元されるものであ
る。本発明の目的は耐水性、耐油性等の物性に優れ、か
つ生体適合性ならびに生分解性に優れた複合材料を提供
することにある。
[0005] Biodegradable plastics are used plastics that are decomposed into carbon dioxide and water by the action of microorganisms in soil or water, and are returned to nature in a harmless state. An object of the present invention is to provide a composite material that has excellent physical properties such as water resistance and oil resistance, as well as excellent biocompatibility and biodegradability.

【0006】本発明の目的は、ポリ乳酸またはその誘導
体を植物性繊維を主原料とする基材に被覆することによ
り、耐水性、耐油性等の物性に優れ、かつ生体適合性な
らびに生分解性に優れた複合材料を提供することにある
The object of the present invention is to coat polylactic acid or its derivatives on a base material mainly made of vegetable fibers, thereby achieving excellent physical properties such as water resistance and oil resistance, as well as biocompatibility and biodegradability. Our goal is to provide superior composite materials for

【0007】[0007]

【課題を解決するための手段】本発明は植物性繊維を含
有する基材の表面にポリ乳酸またはその誘導体を被覆し
た生分解性複合材料、およびその製造法を提供するもの
である。特に、本発明は表面にポリ乳酸またはその誘導
体を被覆した包装用紙およびこれを用いた包装容器を提
供するものである。
[Means for Solving the Problems] The present invention provides a biodegradable composite material in which the surface of a base material containing vegetable fibers is coated with polylactic acid or a derivative thereof, and a method for producing the same. In particular, the present invention provides a packaging paper whose surface is coated with polylactic acid or a derivative thereof, and a packaging container using the same.

【0008】本発明の複合材料は、疎水性生体適合材料
であるポリ乳酸を熱溶融法により植物性繊維を主原料と
する基材に被覆することが好ましく、比較的短期の耐水
性および耐油性に優れ、かつ生分解性、生体適合性が高
い。
[0008] The composite material of the present invention is preferably coated with polylactic acid, which is a hydrophobic biocompatible material, on a base material mainly made of vegetable fibers by a heat melting method, and has relatively short-term water resistance and oil resistance. It has excellent biodegradability and biocompatibility.

【0009】本発明に用いられる基材としては、各種の
植物性繊維を主成分として含有する材料が用いられる。 例えば、木材パルプからなる上質紙、障子紙、クラフト
紙などの紙;綿、マニラ麻などからなる各種の糸、ロー
プ;またこれらから製造される容器、網などが挙げられ
る。
[0009] As the base material used in the present invention, a material containing various vegetable fibers as a main component is used. Examples include paper such as high-quality paper made of wood pulp, shoji paper, and kraft paper; various threads and ropes made of cotton, Manila hemp, etc.; and containers and nets made from these materials.

【0010】基材に被覆されるポリ乳酸はポリD−乳酸
、ポリL−乳酸、ポリD,L−乳酸のいずれであっても
よい。ポリ乳酸の分子量は耐水性、生分解性、コストの
点から10万〜100万であるのが好ましい。またポリ
乳酸の誘導体を用いてもよく、例えば、ポリ乳酸−グリ
コール酸共重合体、ポリ乳酸−グリセリン共重合体、ポ
リ乳酸−カプロラクタム共重合体などが用いられる。 これらの共重合体とすることにより分解速度など種々の
物性の調整を行うことができる。
The polylactic acid coated on the substrate may be any of poly-D-lactic acid, poly-L-lactic acid, and poly-D,L-lactic acid. The molecular weight of polylactic acid is preferably 100,000 to 1,000,000 in terms of water resistance, biodegradability, and cost. Further, derivatives of polylactic acid may be used, such as polylactic acid-glycolic acid copolymer, polylactic acid-glycerin copolymer, polylactic acid-caprolactam copolymer, and the like. By using these copolymers, various physical properties such as decomposition rate can be adjusted.

【0011】基材の表面に被覆材であるポリ乳酸または
その誘導体を被覆するには、基材に被覆材の粉体を溶着
させる方法、基材を被覆材の溶液中に浸漬する方法、被
覆材の溶液を基材にスプレーする方法などがある。ポリ
乳酸およびその誘導体は、クロロホルムなどの塩素系有
機溶剤に溶解するが、これらは毒性を有し環境面への配
慮が必要であり取り扱いに注意を要する。このため溶媒
を用いずに熱溶融法により基材への被覆を行うのが好ま
しい。
[0011] In order to coat the surface of the base material with polylactic acid or its derivative as a coating material, there are methods such as welding powder of the coating material to the base material, immersing the base material in a solution of the coating material, and coating. There are methods such as spraying a solution of the material onto the base material. Polylactic acid and its derivatives are soluble in chlorinated organic solvents such as chloroform, but these are toxic and require consideration for the environment and must be handled with care. For this reason, it is preferable to coat the base material by a hot melting method without using a solvent.

【0012】溶着法により本発明の複合材料を製造する
には、基材の上にポリ乳酸の粉末を散布しこれをホット
プレスなどの装置を用いて溶着させる。かかるホットプ
レスによる溶着を行うには、紙などの基材の上に粉体を
散布して、これを温度180℃〜220℃、圧力100
〜200kg/cm2にて溶着する。また、浸漬法では
ポリ乳酸溶液に基材を浸漬し、常温で乾燥させる。
[0012] To produce the composite material of the present invention by the welding method, polylactic acid powder is sprinkled onto a base material and then welded using a device such as a hot press. To perform such hot press welding, powder is sprinkled onto a base material such as paper, and the powder is heated at a temperature of 180°C to 220°C and a pressure of 100°C.
Weld at ~200kg/cm2. In addition, in the dipping method, the base material is immersed in a polylactic acid solution and dried at room temperature.

【0013】このようにして、耐水性、耐油性に優れた
生分解性複合材料が得られる。紙に被覆した複合材料は
特に食品用の包装紙、ファーストフードなどの容器とし
て好ましい。
[0013] In this way, a biodegradable composite material with excellent water resistance and oil resistance can be obtained. Composite materials coated on paper are particularly preferred as wrapping paper for food, containers for fast food, and the like.

【0014】[0014]

【実施例】つぎに本発明を実施例にもとづきさらに具体
的に説明する。
EXAMPLES Next, the present invention will be explained in more detail based on examples.

【0015】[実施例1]ポリ乳酸(分子量30万以上
)の粉末(100mesh)300mgをケント紙(2
00mm×200mm)に均一に散布した。これをホッ
トプレス(200℃、150kg/cm2)の間に挾み
、溶融プレスして紙にポリ乳酸をコーティングした。得
られたコート面は、均一で平滑であった。得られた複合
紙の物性は次のとおりである。
[Example 1] 300 mg of powder (100 mesh) of polylactic acid (molecular weight 300,000 or more) was placed on Kent paper (2
00 mm x 200 mm). This was placed in a hot press (200° C., 150 kg/cm 2 ) and melt-pressed to coat the paper with polylactic acid. The resulting coated surface was uniform and smooth. The physical properties of the obtained composite paper are as follows.

【0016】       吸水度(JIS  P8140)    
        0.1g/m2      撥水度(
JIS  P8137)            R1
0      耐油性(JIS  P8146)   
         20h以上      透湿度(J
IS  Z0208)            30g
/m2・24h以下      耐ブロッキング度(J
IS  Z1515)  50℃以上得られた複合紙は
塩化ビニリデン加工紙、ポリエチレン加工紙と同等ある
いはそれ以上の耐水性、耐油性を有しており、食品包装
材料などに適した生分解性材料である。
Water absorption (JIS P8140)
0.1g/m2 Water repellency (
JIS P8137) R1
0 Oil resistance (JIS P8146)
20h or more Moisture permeability (J
IS Z0208) 30g
/m2・24h or less Blocking resistance (J
IS Z1515) Composite paper obtained at 50°C or higher has water and oil resistance equivalent to or better than vinylidene chloride-processed paper and polyethylene-processed paper, and is a biodegradable material suitable for food packaging materials, etc. .

【0017】[実施例2]コート量43.6g/m2の
ボール紙クラフト紙を用いて実施例1と全く同様に処理
したところ同様の形状の加工紙が得られた。
[Example 2] A cardboard kraft paper with a coating amount of 43.6 g/m 2 was treated in exactly the same manner as in Example 1, and a processed paper having the same shape was obtained.

【0018】[実施例3]5%ポリ乳酸/塩化メチレン
溶液を和紙(20cm×30cm)に含浸させ、室温に
て風乾した。(コート量46.6g/m2)。得られた
複合紙は吸水量0.1g/m2、耐油性20h以上であ
った。
[Example 3] Japanese paper (20 cm x 30 cm) was impregnated with a 5% polylactic acid/methylene chloride solution and air-dried at room temperature. (Coating amount: 46.6 g/m2). The resulting composite paper had a water absorption of 0.1 g/m2 and an oil resistance of 20 hours or more.

【0019】[0019]

【発明の効果】本発明の複合材料は耐水性、耐油性等の
物性が高く、かつ生分解性に優れている。このため、使
用後破棄されると土中、水中の微生物の働きにより自然
界で生分解され環境を汚染しない。本発明の複合材料は
特に食品包装紙、食品包装容器、医療用包装材料などと
して好ましい。
[Effects of the Invention] The composite material of the present invention has high physical properties such as water resistance and oil resistance, and is excellent in biodegradability. Therefore, when discarded after use, it is biodegraded in nature by the action of microorganisms in the soil and water, and does not pollute the environment. The composite material of the present invention is particularly preferred as food wrapping paper, food packaging containers, medical packaging materials, and the like.

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】  植物性繊維を含有する基材の表面にポ
リ乳酸またはその誘導体を被覆した生分解性複合材料。
1. A biodegradable composite material comprising a base material containing vegetable fibers coated with polylactic acid or a derivative thereof.
【請求項2】  請求項1記載の生分解性複合材料を用
いた包装容器。
2. A packaging container using the biodegradable composite material according to claim 1.
【請求項3】  植物性繊維を含有する基材の表面にポ
リ乳酸またはその誘導体を溶融して被覆層を設けること
を特徴とする生分解性複合材料の製造法。
3. A method for producing a biodegradable composite material, which comprises providing a coating layer by melting polylactic acid or a derivative thereof on the surface of a base material containing vegetable fibers.
JP13575491A 1991-05-10 1991-05-10 Biodegradable composite material and manufacturing method thereof Expired - Lifetime JP2513091B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP13575491A JP2513091B2 (en) 1991-05-10 1991-05-10 Biodegradable composite material and manufacturing method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP13575491A JP2513091B2 (en) 1991-05-10 1991-05-10 Biodegradable composite material and manufacturing method thereof

Publications (2)

Publication Number Publication Date
JPH04334448A true JPH04334448A (en) 1992-11-20
JP2513091B2 JP2513091B2 (en) 1996-07-03

Family

ID=15159086

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
JP (1) JP2513091B2 (en)

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WO1996025855A1 (en) * 1995-02-24 1996-08-29 Ecological Chemical Products Company Composition and method for packaging moisture-containing foodstuffs
JPH08252895A (en) * 1995-03-16 1996-10-01 Mitsubishi Plastics Ind Ltd Decomposable laminated material
WO2001049584A1 (en) * 2000-01-06 2001-07-12 Yamanaka Ind. Co. Ltd. Antibacterial/biodegradable extraction vessel
WO2001051545A1 (en) * 2000-01-12 2001-07-19 Mitsubishi Plastics Inc. Biodegradable film and box having window with film
JP2003212270A (en) * 2002-10-30 2003-07-30 Mitsubishi Plastics Ind Ltd Container for seeing through contents
EP1483975A1 (en) * 2003-06-05 2004-12-08 PURAC Biochem BV Antimicrobial composition comprising a mixture of lactic acid or a derivative thereof and an inorganic acid
JP2006001651A (en) * 2005-08-12 2006-01-05 Mitsubishi Plastics Ind Ltd Compound natural material container
JP2006104622A (en) * 2004-10-07 2006-04-20 Miyoshi Oil & Fat Co Ltd Recycled paper
US7132490B2 (en) 2002-03-29 2006-11-07 Mitshi Chemicals, Inc. Lactic acid-based resin composition
US7727568B2 (en) 2003-06-05 2010-06-01 Purac Biochem B.V. Antimicrobial composition comprising a mixture of lactic acid or a derivative thereof and an inorganic acid
EP2450487A1 (en) * 2010-11-05 2012-05-09 Arjowiggins Palalda SAS Biodegradable sterilization wrap
WO2013182757A1 (en) * 2012-06-08 2013-12-12 Upm-Kymmene Corporation A method and a system for manufacturing packaging material, as well as packaging material and a package
JP2014531485A (en) * 2011-09-18 2014-11-27 バイオ プラズマー リミテッド Biodegradable composition and use thereof
CN106336633A (en) * 2016-08-19 2017-01-18 王胜利 Mushroom package bag
WO2020025473A1 (en) * 2018-07-31 2020-02-06 Sig Technology Ag Flat composite, in particular for producing dimensionally stable food containers, containing an outer polymer layer with a polyester
WO2020081477A1 (en) * 2018-10-15 2020-04-23 Danimer Bioplastics, Inc. Biopolymer coated fiber food service items
US11730156B2 (en) * 2018-04-06 2023-08-22 Loren James Wilcox Renewable natural fiber fishing line

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