JPH04325478A - Method for coating aerated lightweight concrete - Google Patents
Method for coating aerated lightweight concreteInfo
- Publication number
- JPH04325478A JPH04325478A JP9406791A JP9406791A JPH04325478A JP H04325478 A JPH04325478 A JP H04325478A JP 9406791 A JP9406791 A JP 9406791A JP 9406791 A JP9406791 A JP 9406791A JP H04325478 A JPH04325478 A JP H04325478A
- Authority
- JP
- Japan
- Prior art keywords
- alc
- coating
- board
- synthetic resin
- unevenness
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims description 11
- 238000000576 coating method Methods 0.000 title abstract description 16
- 239000011248 coating agent Substances 0.000 title abstract description 11
- 239000000463 material Substances 0.000 claims abstract description 50
- 239000000839 emulsion Substances 0.000 claims abstract description 15
- 229920003002 synthetic resin Polymers 0.000 claims abstract description 15
- 239000000057 synthetic resin Substances 0.000 claims abstract description 15
- 238000005507 spraying Methods 0.000 claims description 12
- 238000010422 painting Methods 0.000 claims description 4
- 210000002268 wool Anatomy 0.000 abstract description 3
- 101100323029 Neurospora crassa (strain ATCC 24698 / 74-OR23-1A / CBS 708.71 / DSM 1257 / FGSC 987) alc-1 gene Proteins 0.000 abstract 1
- 230000002950 deficient Effects 0.000 abstract 1
- 230000000717 retained effect Effects 0.000 abstract 1
- 239000000758 substrate Substances 0.000 abstract 1
- 238000010790 dilution Methods 0.000 description 7
- 239000012895 dilution Substances 0.000 description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 5
- 239000000203 mixture Substances 0.000 description 4
- 238000005422 blasting Methods 0.000 description 3
- 238000010409 ironing Methods 0.000 description 3
- 238000004078 waterproofing Methods 0.000 description 3
- 241000951471 Citrus junos Species 0.000 description 2
- 238000007664 blowing Methods 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000035515 penetration Effects 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 239000004568 cement Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 239000005002 finish coating Substances 0.000 description 1
- 238000005201 scrubbing Methods 0.000 description 1
- 238000007592 spray painting technique Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Landscapes
- Aftertreatments Of Artificial And Natural Stones (AREA)
Abstract
Description
【0001】0001
【産業上の利用分野】本発明は、軽量気泡コンクリート
(以下ALCと略す)板表面に地肌を露出して凹凸のあ
る粗面が部分的に存在することにより模様が形成されて
いるALC板(以下ショットブラストALC板という)
に使用される塗装方法に関する。[Industrial Application Field] The present invention relates to an ALC board (hereinafter abbreviated as ALC) in which a pattern is formed by exposing the surface of the lightweight aerated concrete (hereinafter referred to as ALC) board and partially having an uneven rough surface. (hereinafter referred to as shot blast ALC board)
Concerning the coating method used for.
【0002】0002
【従来の技術】従来、ALC板表面への吹き付け塗装と
しては、例えばJASS23吹き付け工事の合成樹脂エ
ルマジョン系複層模様吹き付け仕上げに記載されている
ように、吹き付け機械器具を用いての下塗り、主材吹き
、仕上げ材塗りの3工程もしくは主材吹き後凸部処理を
加えた4工程で構成されたものが知られている。[Prior Art] Conventionally, spray painting on the surface of an ALC board includes undercoating using a spraying machine, main coating, as described in JASS23 spraying work for synthetic resin Elmageon multi-layer pattern spray finishing. It is known that the method consists of three steps: wood blowing and finishing material application, or four steps including convex part treatment after blowing the main material.
【0003】一方、ALC板に投射材を投射して投射面
を凹部としたALC板も知られており、投射材の径を大
きくすればするほど投射されたALC板の面が粗面にな
り、その粗面の凹凸が大きくなることが知られている。
このような大きな径の投射材は、いわゆるショットブラ
スト法で投射されるので、本発明では、ALC板表面に
地肌を露出して凹凸のある粗面が部分的に存在すること
にり模様が形成されているALC板を以下ショットブラ
ストALC板という。このようなショットブラストAL
C板は、地肌を露出した粗面にも凹凸を有しているので
、投射加工部と非加工部とがはっきり区別されるととも
に天然石調の模様となるので意匠性が優れた製品となる
ことが知られている。[0003] On the other hand, an ALC board is also known in which a projection material is projected onto the ALC board and the projection surface is made into a concave portion.The larger the diameter of the projection material, the rougher the surface of the ALC board is. It is known that the roughness of the rough surface increases. Since such a large-diameter projection material is projected by the so-called shot blasting method, in the present invention, the pattern is formed by exposing the background on the ALC board surface and partially having an uneven rough surface. The ALC board that is used is hereinafter referred to as a shot blast ALC board. Shot blast AL like this
Since the C board has irregularities on the exposed rough surface, the projection processed area and the non-processed area are clearly distinguished, and the pattern resembles natural stone, resulting in a product with excellent design. It has been known.
【0004】0004
【発明が解決しようとする課題】しかしながら、ショッ
トブラストALC板に、前記JASS23吹き付け工事
の合成樹脂エルマジョン系複層模様吹き付け仕上げを吹
き付けのみで施工した場合、ALC板表面に地肌を露出
して凹凸のある粗面を有するため、仕上げ塗り材表面に
ピンホール状の貫通孔が生じ、防水上及び意匠上の問題
となるという不都合があった。本発明は、従来のこのよ
うな不都合を無くすことを目的とする。[Problems to be Solved by the Invention] However, when the synthetic resin Elmajon multi-layer pattern spray finish of the JASS23 spraying work is applied to shot blast ALC boards only by spraying, the surface of the ALC board is exposed and unevenness occurs. Because of the rough surface, pinhole-like through holes are formed on the surface of the finishing coating material, which poses problems in terms of waterproofing and design. The present invention aims to eliminate such conventional disadvantages.
【0005】[0005]
【課題を解決するための手段】本発明は、ALC板表面
に地肌を露出して凹凸を有する粗面が部分的に存在する
ことにより模様が形成されているALC板の表面に合成
樹脂エルマジョン系下塗り材を吹き付けた後、その表面
をしごくことにより、地肌に形成されている気泡に合成
樹脂エルマジョン系下塗り材を充填するとともに、凹凸
を残存させることを特徴とするALC板の塗装方法であ
る。[Means for Solving the Problems] The present invention provides synthetic resin elmage on the surface of an ALC board in which a pattern is formed by partially exposing the surface of the ALC board and having a rough surface with unevenness. A method for painting ALC boards, which is characterized by filling the air bubbles formed on the surface with the synthetic resin Elmajon base coat material and leaving unevenness by squeezing the surface after spraying the base coat material. be.
【0006】本発明の下塗り材としては、合成樹脂エマ
ルジョン系、例えばアクリルエマルジョン系が使用され
、この下塗り材は、予め希釈したほうがALC板表面の
地肌を露出して凹凸を有する粗面に形成された孔への充
填が十分であるという点で好ましい。希釈水の割合は、
仕上げ塗り材の下塗り材により異なるが、合成樹脂エマ
ルジョン系複層仕上げ塗り材を従来の平滑な表面のAL
C板に用いるときは、下塗り材の希釈水が7〜12%で
あるのに対して、本発明では、希釈水を13〜20%、
好ましくは15%とすることが更に好結果を呼ぶ。
下塗り材と混合攪拌する希釈水の割合が少ないと、AL
C表面の地肌を露出して凹凸を有する粗面に形成された
孔への下塗り材の充填が不十分になることがある。また
希釈が大きいと、ショットブラストALC表面に形成し
た凹凸を塗りつぶしてしまい平滑にしてしまうおそれが
ある。例えば、図3や図4等に示した断面のような状態
になるおそれがある。[0006] As the undercoat material of the present invention, a synthetic resin emulsion type, for example, an acrylic emulsion type is used, and when this undercoat material is diluted in advance, it exposes the bare surface of the ALC board surface and forms a rough surface with unevenness. This is preferable in that the pores are sufficiently filled. The proportion of dilution water is
Although it differs depending on the undercoat material used for the finishing coat, synthetic resin emulsion-based multi-layer finishing coats can be used for conventional AL with a smooth surface.
When used for C board, the dilution water of the undercoat material is 7 to 12%, whereas in the present invention, the dilution water is 13 to 20%,
Preferably, a setting of 15% brings about even better results. If the ratio of dilution water mixed and stirred with the undercoat material is small,
The undercoat material may not be sufficiently filled into the holes formed in the rough surface that exposes the surface of the C surface and has irregularities. Furthermore, if the dilution is large, there is a risk that the unevenness formed on the shot blast ALC surface will be filled in and smoothed out. For example, there is a possibility that the cross-sectional state shown in FIGS. 3, 4, etc. will occur.
【0007】下塗り材の所要量は、仕上げ塗り材の下塗
り材により異なるが、合成樹脂エマルジョン系複層仕上
げ塗り材の場合、ALC板の平滑な表面に用いる吹き付
け所要量でよい。しごきに用いる道具は、ローラーでも
ハケでもよく、ALC表面の地肌を露出して凹凸を有す
る粗面をつぶさずに、且つ地肌に形成された孔に下塗り
材を充填でき、更にALC表面の地肌を露出して凹凸を
有する粗面に添って下塗り材が付着できればどのような
ものでもよい。ローラーとしては一般的にウールローラ
ーが使用される。[0007] The required amount of the undercoat material varies depending on the undercoat material used for the finishing coat material, but in the case of a synthetic resin emulsion-based multilayer finish coat material, the required amount for spraying on the smooth surface of the ALC board may be sufficient. The tool used for scrubbing may be a roller or a brush, and can fill the holes formed in the base with the undercoat material without exposing the base of the ALC surface and crushing the uneven surface, and can further strengthen the base of the ALC surface. Any material may be used as long as the undercoat material can be attached along the exposed rough surface having irregularities. A wool roller is generally used as the roller.
【0008】下塗り材を吹き付けてからしごきをいれる
時間は、遅れると下塗り材が伸びず地肌に形成された孔
への充填が不十分であり、またローラーやハケのしごき
跡が残ってしまう。それゆえ、早ければ早いほうが良く
、好ましくは5分以内にしごきをいれることがのぞまし
い。しごきの回数は、ALC表面の地肌を露出して凹凸
を有する粗面をつぶさずに、且つ地肌に形成された孔に
下塗り材を充填でき、更にALC表面の地肌を露出して
凹凸を有する粗面に添って下塗り材が付着できれば一方
向何回でも良いが、しごきに用いた道具のしごき跡を消
すために、直交する2方向行なうことが望ましい。[0008] If the time between spraying and squeezing the undercoat material is delayed, the undercoat material will not stretch and fill the pores formed in the background insufficiently, and marks from the roller or brush will remain. Therefore, the sooner the better, preferably within 5 minutes. The number of times of ironing is determined so that the undercoating material can be filled into the holes formed in the surface without exposing the rough surface of the ALC surface and crushing the rough surface with unevenness, and furthermore, it can expose the surface of the ALC surface and flatten the rough surface with unevenness. As long as the undercoat material can be applied along the surface, it may be applied as many times in one direction as possible, but it is preferable to apply it in two orthogonal directions to erase the marks from the tools used for ironing.
【0009】尚、下塗り材として合成樹脂エマルジョン
系以外のものを使用すると、本発明の効果は得られない
。例えば、セメント系の下塗り材では、吹き付け機械器
具を用いてALC板表面に厚く吹きつける事によって防
水性を確保するため、ALC板の地肌に形成された孔へ
の下塗り材の充填が十分でないばかりか、ALC表面の
地肌を露出して凹凸を有する粗面をつぶしてしまうとい
う欠点がみられる。[0009] If a material other than a synthetic resin emulsion type is used as the undercoat material, the effects of the present invention cannot be obtained. For example, with cement-based undercoat materials, waterproofing is ensured by spraying a thick layer onto the surface of the ALC board using a spraying machine, so the undercoat material may not be sufficiently filled into the holes formed in the surface of the ALC board. On the other hand, there is a drawback that the rough surface having irregularities is crushed by exposing the background of the ALC surface.
【0010】0010
【実施例】以下、図面を参照し実施例により本発明を説
明する。図1は、ALC板表面に地肌を露出して凹凸の
ある粗面に本発明の塗装方法を施した後の状況を示す要
部断面図であり、図2は本発明を施す前のALC板表面
に地肌を露出して凹凸のある粗面の状況を示す要部断面
図である。DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be explained below by way of examples with reference to the drawings. FIG. 1 is a cross-sectional view of the main part showing the situation after applying the coating method of the present invention to a rough surface with exposed roughness on the surface of the ALC board, and FIG. 2 is a sectional view of the main part of the ALC board before applying the present invention. FIG. 3 is a cross-sectional view of a main part showing a rough surface with an uneven surface with exposed background.
【0011】実施例で用いた仕上げ塗り材は、アクリル
エマルジョン系仕上げ塗り材である。
1.下塗り工程
下塗り材としてアクリルエマルジョン系を使用し、希釈
水15%を下塗り材と混合攪拌したものを、口径6mm
のリシンガンを用いて空気圧力5Kg/m2 にて1.
4Kg/m2 の量を地肌を露出して凹凸を有する粗面
がある図2のショットプラストALC板表面に吹き付け
た直後に、ローラーを用いて吹き付けた面を1回しごき
、そのしごきとほぼ直交する方向に更にしごきをいれた
。
2.中塗り工程
中塗り工程は、ALC板の平滑な表面と同様にして行な
った。The finishing coating material used in the examples is an acrylic emulsion finishing coating material. 1. Undercoating process: Use an acrylic emulsion as the undercoat material, mix and stir 15% diluted water with the undercoat material, and apply the mixture to a diameter of 6 mm.
1. At an air pressure of 5 kg/m2 using a reshin gun.
Immediately after spraying an amount of 4 kg/m2 onto the surface of the Shotplast ALC board shown in Figure 2, which has a rough surface with unevenness with the bare skin exposed, use a roller to stroke the sprayed surface once, almost perpendicular to the stroke. I squeezed her further in the direction. 2. Intermediate coating process The intermediate coating process was performed in the same manner as for the smooth surface of the ALC board.
【0012】即ち、中塗り材としてアクリルエマルジョ
ン系を使用し、希釈水8%を中塗り材と混合攪拌したも
のを、口径6mmのリシンガンを用いて空気圧力7Kg
/m2 にて0.8Kg/m2 の量を、しごきをいれ
た後の下塗り材の上にゆず肌模様で玉吹きを行なった。
玉吹きの模様はどのようなものでも良いが、好ましくは
凹凸の少ないものが望ましい。
3.上塗り工程
上塗り工程は、ALC表面に地肌を露出して凹凸を有す
る粗面がないものと同様にして行なった。That is, an acrylic emulsion system was used as the intermediate coating material, and 8% dilution water was mixed and stirred with the intermediate coating material, and the mixture was heated to an air pressure of 7 kg using a 6 mm diameter reshin gun.
An amount of 0.8 kg/m2 was applied to the base coat material after ironing in a yuzu skin pattern. The tama-buki pattern may be of any type, but preferably one with few irregularities. 3. Topcoating process The topcoating process was carried out in the same way as when the ALC surface had no rough surface with exposed background and unevenness.
【0013】即ち、上塗り材としてアクリルエマルジョ
ン系を使用し、希釈水20%を上塗り材と混合攪拌した
ものを、エアレスの吹き付け機械器具を用いて空気圧力
130Kg/m2 にて0.4Kg/m2 の量を、ゆ
ず肌模様で玉吹きを行なった中塗り材の上に2回塗りし
た。
本実施例で得られた製品は、防水上優れた性能を有する
。該製品の表面にインクを塗布した後、切断しインクの
浸透状況を確認したところ浸透は見られなかった。しか
し、しごきをいれなかったものは、地肌に形成された気
泡からのインクの浸透が見られた。又、本実施例で得ら
れた製品は、パネル表面の気泡、あばたの露出がなく、
凹凸が明確であるため意匠的にも優れている。That is, an acrylic emulsion system is used as the topcoat material, and 20% dilution water is mixed and stirred with the topcoat material, and the mixture is sprayed with an air pressure of 130Kg/m2 using an airless spraying machine at an air pressure of 0.4Kg/m2. The same amount was applied twice on top of the intermediate coating material, which had been embossed with a yuzu skin pattern. The product obtained in this example has excellent waterproof performance. After applying the ink to the surface of the product, the product was cut and the penetration status of the ink was checked, and no penetration was observed. However, on the items that were not rubbed, the ink penetrated through air bubbles formed on the skin. Additionally, the product obtained in this example had no exposed air bubbles or pockmarks on the panel surface.
The design is also excellent because the unevenness is clear.
【0014】[0014]
【発明の効果】対象とするALC板はショットブラスト
法によって表面にあばたなどが存在するが、本発明によ
れば、ショットブラストALC板の塗装下塗り工程にお
いて、ALC板の表面に希釈した合成樹脂エマルジョン
系下塗り材を吹き付け、その後にウールローラー又はハ
ケを用いてしごきをいれることにより、地肌に形成され
た気泡に合成樹脂エマルジョン系下塗り材を充填し、シ
ョットブラスト法によって表面に露出したあばた、粗面
から仕上げ塗り材表面に至る貫通孔のような欠陥部を無
くし、防水上、意匠上の問題となる点を排除することが
できる。それとともに、ショットブラストALC板表面
に形成した凹凸を塗装後も残存させることが可能となり
、ショットブラストALC板が有する優れた意匠性を損
なうことがない。Effects of the Invention: The target ALC board has pockmarks on the surface due to the shot blasting method, but according to the present invention, in the painting and undercoating process of the shot blast ALC board, diluted synthetic resin emulsion is applied to the surface of the ALC board. The synthetic resin emulsion base coat is sprayed and then rubbed with a wool roller or brush to fill the air bubbles formed on the skin with the synthetic resin emulsion base coat, and the shot blasting method is used to remove pockmarks and rough surfaces exposed on the surface. It is possible to eliminate defects such as through holes that extend from the finish to the surface of the finish coating material, and eliminate problems in terms of waterproofing and design. At the same time, it is possible to make the unevenness formed on the surface of the shot blast ALC board remain even after painting, without impairing the excellent design of the shot blast ALC board.
【図1】ALC板表面に地肌を露出して凹凸のある粗面
に本発明の塗装方法を施した後の状況を示す要部断面図
。FIG. 1 is a cross-sectional view of a main part showing the situation after applying the coating method of the present invention to a rough surface with exposed roughness on the surface of an ALC board.
【図2】本発明による塗装を行なう前のALC板表面に
地肌を露出して凹凸のある粗面の状況を示す要部断面図
。FIG. 2 is a cross-sectional view of a main part showing a rough surface with an exposed surface and unevenness on the surface of an ALC board before being coated according to the present invention.
【図3】比較例としてALC表面の地肌を露出して凹凸
のある粗面に形成された孔への下塗り材が未充填な状況
を示す断面図。FIG. 3 is a cross-sectional view showing, as a comparative example, a situation in which holes formed in an uneven rough surface with the bare surface of the ALC surface exposed are not filled with an undercoat material.
【図4】比較例としてALC表面に形成した凹凸が残存
していない状況を示す断面図。FIG. 4 is a cross-sectional view showing a situation where no unevenness formed on the ALC surface remains as a comparative example.
1 地肌を露出して凹凸のある粗面を有するALC板
2 合成樹脂エマルジョン系下塗り材3 中塗り材
4 上塗り材1 ALC board with an exposed surface and a rough surface with unevenness 2 Synthetic resin emulsion base coat material 3 Intermediate coat material 4 Top coat material
Claims (1)
略す)板表面に地肌を露出して凹凸を有する粗面が部分
的に存在することにより模様が形成されているALC板
の表面に合成樹脂エルマジョン系下塗り材を吹き付けた
後、その表面をしごくことにより、地肌に形成されてい
る気泡に合成樹脂エマルジョン系下塗り材を充填すると
ともに、凹凸を残存させることを特徴とするALC板の
塗装方法。Claim 1: Lightweight aerated concrete (hereinafter abbreviated as ALC) A synthetic resin elmudgeon is applied to the surface of an ALC board in which a pattern is formed by the partial presence of a rough surface with unevenness with the bare surface exposed on the board surface. This method of painting an ALC board is characterized by filling air bubbles formed on the surface with a synthetic resin emulsion undercoat material and leaving unevenness by squeezing the surface after spraying the undercoat material.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP09406791A JP3175843B2 (en) | 1991-04-24 | 1991-04-24 | How to paint lightweight cellular concrete |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP09406791A JP3175843B2 (en) | 1991-04-24 | 1991-04-24 | How to paint lightweight cellular concrete |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH04325478A true JPH04325478A (en) | 1992-11-13 |
JP3175843B2 JP3175843B2 (en) | 2001-06-11 |
Family
ID=14100171
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP09406791A Expired - Lifetime JP3175843B2 (en) | 1991-04-24 | 1991-04-24 | How to paint lightweight cellular concrete |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP3175843B2 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2732261A1 (en) * | 1995-04-03 | 1996-10-04 | Roubenne Gerard | Method of changing concrete block appearance to that of stone |
JP2002179480A (en) * | 2000-09-27 | 2002-06-26 | Degussa Ag | Method for manufacturing layer which repels coloring agent, coating material, harmful substance, biological body, oil, water and/or dirt on inorganic supporting body, coating with above property, its use and supporting body coated with the layer |
CN105235052A (en) * | 2015-09-24 | 2016-01-13 | 太原钢铁(集团)有限公司 | Method for repairing defects of aerated concrete panel |
-
1991
- 1991-04-24 JP JP09406791A patent/JP3175843B2/en not_active Expired - Lifetime
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2732261A1 (en) * | 1995-04-03 | 1996-10-04 | Roubenne Gerard | Method of changing concrete block appearance to that of stone |
JP2002179480A (en) * | 2000-09-27 | 2002-06-26 | Degussa Ag | Method for manufacturing layer which repels coloring agent, coating material, harmful substance, biological body, oil, water and/or dirt on inorganic supporting body, coating with above property, its use and supporting body coated with the layer |
CN105235052A (en) * | 2015-09-24 | 2016-01-13 | 太原钢铁(集团)有限公司 | Method for repairing defects of aerated concrete panel |
CN105235052B (en) * | 2015-09-24 | 2017-12-01 | 太原钢铁(集团)有限公司 | A kind of method for repairing air entrained concrete sheet material defect |
Also Published As
Publication number | Publication date |
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JP3175843B2 (en) | 2001-06-11 |
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