CN105235052B - A kind of method for repairing air entrained concrete sheet material defect - Google Patents

A kind of method for repairing air entrained concrete sheet material defect Download PDF

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Publication number
CN105235052B
CN105235052B CN201510611111.0A CN201510611111A CN105235052B CN 105235052 B CN105235052 B CN 105235052B CN 201510611111 A CN201510611111 A CN 201510611111A CN 105235052 B CN105235052 B CN 105235052B
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CN
China
Prior art keywords
repairing
air entrained
entrained concrete
framed
sheet material
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CN201510611111.0A
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Chinese (zh)
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CN105235052A (en
Inventor
张美霞
张慧月
何俊廷
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Taiyuan Iron and Steel Group Co Ltd
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Taiyuan Iron and Steel Group Co Ltd
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Publication of CN105235052A publication Critical patent/CN105235052A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/29Producing shaped prefabricated articles from the material by profiling or strickling the material in open moulds or on moulding surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/04Producing shaped prefabricated articles from the material by tamping or ramming
    • B28B1/045Producing shaped prefabricated articles from the material by tamping or ramming combined with vibrating or jolting

Abstract

Present invention design air entrained concrete field, specifically a kind of method for repairing air entrained concrete sheet material defect.A kind of method for repairing air entrained concrete sheet material defect, the cross sectional area for the air entrained concrete sheet material defect for needing to repair is polished using sand paper, the air entrained concrete sheet material repaired by needs is horizontal positioned, 108 glue are uniformly smeared at the position for needing to repair, and will repair the bottom at the framed position for being placed on and needing to repair;Water will be added in land plaster and cement admixture stirring, after well mixed, immediately by material pour into repairing it is framed in be poured after be stripped after 7 10 minutes, 108 glue are smeared in patched surface of position, and with material scraping plate the air entrained concrete fragment that leaves of being polished in step 1 worn into powder and be uniformly applied to and smear the surfaces of 108 glue, make the color of patched surface of position and not patched surface of position solid colour.

Description

A kind of method for repairing air entrained concrete sheet material defect
Technical field
Present invention design air entrained concrete field, specifically a kind of method for repairing air entrained concrete sheet material defect.
Background technology
Air entrained concrete sheet material is a kind of new green wall material, and it has fire resistance rating high, and sound-proofing is good, construction Speed is fast, the excellent feature of thermal and insulating performance, progressively starts to substitute autoclave aerated concrete building block as building packing material.Its It can also be applied to the exterior wall of building.
Air-entrained concrete building block be by reinforcing bar and slurry by pouring into a mould, resting, cutting, steam-cured four procedure is prepared 's.Because the expansion coefficient difference of the coefficient of expansion and Aerated Concrete base substrate of reinforcing bar is big(0.8 × 10-5m, 1.2 × 10-5m), cause For sheet material during steam-cured, internal stress causes micro-crack, and the crackle more than 1mm occurs in surface when serious.These micro-cracks and The big crackle on surface easily easily causes coming off for concrete base substrate in the handling process.Once sheet material defect, slight will can lack Damage Partial Resection, remainder sale;Seriously monoblock sheet material will be caused to discard.Contain reinforcing bar in sheet material, production cost is 400 Member/side.Once cutting is discarded, cost allowance is serious.
The content of the invention
The technical problems to be solved by the invention are:How the air entrained concrete sheet material that has defect is repaired.
The technical solution adopted in the present invention is:A kind of method for repairing air entrained concrete sheet material defect, according to following Step is carried out:
Step 1: the cross sectional area for the air entrained concrete sheet material defect for needing to repair is polished using sand paper, ensure Smooth surface, no projection;
It is Step 2: the air entrained concrete sheet material repaired of needs by step 1 processing is horizontal positioned, it is necessary to repair 108 glue are uniformly smeared at position, will repair the bottom at the framed position for being placed on and needing to repair;
Step 3: by land plaster mass percent account for 60 ~ 80% land plaster and cement admixture stirring in add water, water Quality for land plaster and cement admixture gross mass 50-60%, after being well mixed, immediately by material pour into repairing it is framed in And vibrated, while it is framed to rap repairing, and stomata is discharged, keeps material to be higher by repairing plane 1- where aerated concrete panel 2 centimetres, pour into the framed middle interlude of repairing to material after material is well mixed and be no more than five minutes, vibrating to finish to be higher by adds The material of repairing plane scrapes off where gas concrete slab;
Step 4: being stripped after being poured rear 7-10 minutes, 108 glue are smeared in patched surface of position, and use scraper The air entrained concrete fragment that leaves of being polished in step 1 is worn into powder and is uniformly applied to by plate smears the surfaces of 108 glue, makes repairing The color for the surface of position crossed and not patched surface of position solid colour.
As a kind of preferred embodiment:The framed angle mould frame and two pieces of planks made including three pieces of planks of repairing in step 2 The rib of making is framed, and angle mould frame is used to repair corner defect, and rib is framed to be used to repair seamed edge defect.
The beneficial effects of the invention are as follows:This patent realizes the timely repairing of the apparent defect of air entrained concrete sheet material, improves The qualification rate of sheet material, reduce the rejection number of sheet material, greatly promote the economic benefit of enterprise.
Brief description of the drawings
Fig. 1 is present invention repairing corner defect schematic diagram;
Fig. 2 is present invention repairing seamed edge defect schematic diagram;
Fig. 3 is angle mould mount structure schematic diagram;
Fig. 4 is rib mold frame structure schematic diagram;
Wherein, 1, need the air entrained concrete sheet material repaired, 2, repairing it is framed, 3, the cross sectional area of defect.
Embodiment
Embodiment 1
As shown in Figure 1, it is necessary to repairing defect cross sectional area for corner defect, it is necessary to previously prepared angle mould frame, angle mould Frame is as shown in Figure 3.
Clear up damaged area;The cross sectional area of defect is polished in advance using sand paper, ensures smooth surface, no projection.
Preparation before repairing, the use of embrace car sheet material is placed on into height is 10mm, length 600mm, width 200mm Two pieces of planks on, the spacing of two planks is placed according to the length of sheet material.It will be repaired such as figure 1 above framed(Angle mould frame angle)It is placed on The position of defect(Corner).
Prepare material for repairing;Building gypsum plaster:425 cement;Two kinds of raw materials are according to land plaster 70%(Mass percent):425 water Mud 30%(Mass percent)Ratio manually quickly stirred, mixing time 1min, add water be dry material gross weight 55%, stir Mix 30s.Repaired immediately.Defect repairing must be finished in 5min, preparing material every time can only use instantly.
The performance requirement of building gypsum plaster is:Presetting period 4-8min, final setting time exist in 10-16min, rupture strength 2.0MPa, compression strength 4.0MPa.Presetting period often reduces 1min, and the addition of cement reduces 5 ~ 10% by 40%, and cement is minimum Addition content must not be less than 20%.
The air entrained concrete fragment that polishing leaves is worn into powder, by discarded air-entrained concrete building block or can also be added Gas concrete plate end portion, is crushed, wears into powder, it is desirable to which fineness is in 10-15%(The screen over-size of 0.08mm square holes), Regulation for material for repairing color.
Repaired:On defect section, 108 glue are uniformly smeared.It is framed that the material being stirred is quickly poured into repairing(Angle It is framed)In, while rap framed, stomata is discharged.Material should be higher by framed 2cm, vibrate 15 using a diameter of 10mm iron staff Under, make slurry filling closely knit.Vibrate and finish, struck off the unnecessary material of top layer with material scraping plate.
The rear 10min demouldings are poured, in the glue of surface smear 108 of material for repairing after the demoulding, and are mixed aerating with material scraping plate Coagulate native crushed material and be uniformly applied to surface, make the color of material for repairing consistent with sheet material intrinsic colour.
Sheet material after repairing is positioned over outdoor can entrucking roping after 24 hours.Prevent from being moistened by rain in 24 hours.
Embodiment 2
As shown in Figure 2, it is necessary to the cross sectional area of the defect of repairing be rib portion defect, it is necessary to previously prepared rib is framed, rib mould Frame is as shown in Figure 4.
Clear up damaged area;The cross sectional area of defect is polished in advance using sand paper, ensures smooth surface, no projection.
Preparation before repairing, the use of embrace car sheet material is placed on into height is 10mm, length 600mm, width 200mm Two pieces of planks on, the spacing of two planks is placed according to the length of sheet material.It will be repaired such as figure 2 above framed(The framed angle of rib)It is placed on The position of defect(Corner).
Prepare material for repairing;Building gypsum plaster:425 cement;Two kinds of raw materials are according to land plaster 75%(Mass percent):425 water Mud 25%(Mass percent)Ratio manually quickly stirred, mixing time 1min, add water be dry material gross weight 58%, stir Mix 30s.Repaired immediately.Defect repairing must be finished in 5min, preparing material every time can only use instantly.
The performance requirement of building gypsum plaster is:Presetting period 4-8min, final setting time exist in 10-16min, rupture strength 2.0MPa, compression strength 4.0MPa.Presetting period often reduces 1min, and the addition of cement reduces 5 ~ 10% by 40%, and cement is minimum Addition content must not be less than 20%.
The air entrained concrete fragment that polishing leaves is worn into powder, by discarded air-entrained concrete building block or can also be added Gas concrete plate end portion, is crushed, wears into powder, it is desirable to which fineness is in 10-15%(The screen over-size of 0.08mm square holes), Regulation for material for repairing color.
Repaired:On defect section, 108 glue are uniformly smeared.It is framed that the material being stirred is quickly poured into repairing(Rib It is framed)In, while rap framed, stomata is discharged.Material should be higher by framed 2cm, vibrate 15 using a diameter of 10mm iron staff Under, make slurry filling closely knit.Vibrate and finish, struck off the unnecessary material of top layer with material scraping plate.
The rear 10min demouldings are poured, in the glue of surface smear 108 of material for repairing after the demoulding, and are mixed aerating with material scraping plate Coagulate native crushed material and be uniformly applied to surface, make the color of material for repairing consistent with sheet material intrinsic colour.
Sheet material after repairing is positioned over outdoor can entrucking roping after 24 hours.Prevent from being moistened by rain in 24 hours.

Claims (2)

  1. A kind of 1. method for repairing air entrained concrete sheet material defect, it is characterised in that carried out according to the steps:
    Step 1: the cross sectional area for the air entrained concrete sheet material defect for needing to repair is polished using sand paper, ensure surface Smoothly, no projection;
    Step 2: the air entrained concrete sheet material that the needs by step 1 processing are repaired is horizontal positioned, it is necessary to the position of repairing 108 glue are uniformly smeared, the bottom at the framed position for being placed on and needing to repair will be repaired;
    Step 3: by land plaster mass percent account for 60 ~ 80% land plaster and cement admixture stirring in add water, the matter of water Measure the 50-60% for land plaster and cement admixture gross mass, be well mixed after, immediately by material pour into repairing it is framed in go forward side by side Row vibrates, while it is framed to rap repairing, and stomata is discharged, keeps material to be higher by 1-2 lis of plane of repairing where aerated concrete panel Rice, pour into the framed middle interlude of repairing to material after material is well mixed and be no more than five minutes, vibrate and finish and will be higher by aerating The material of repairing plane scrapes off where concrete slab;
    Step 4: being stripped after being poured rear 7-10 minutes, 108 glue are smeared in patched surface of position, and will with material scraping plate The air entrained concrete fragment left of being polished in step 1 wears into powder and is uniformly applied to the surface for smearing 108 glue, makes patched The color of surface of position and not patched surface of position solid colour.
  2. A kind of 2. method for repairing air entrained concrete sheet material defect according to claim 1, it is characterised in that:In step 2 The framed angle mould frame made including three pieces of planks of repairing and the rib that makes of two pieces of planks it is framed, angle mould frame, which is used to repairing corner, to be lacked Damage, the framed right angle collapsing frame of rib are used to repair seamed edge defect.
CN201510611111.0A 2015-09-24 2015-09-24 A kind of method for repairing air entrained concrete sheet material defect Active CN105235052B (en)

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CN105235052B true CN105235052B (en) 2017-12-01

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105859234A (en) * 2016-03-30 2016-08-17 四川华西绿舍建材有限公司 Rapid repair mortar and repair process special for autoclaved aerated concrete slab
CN112248198A (en) * 2020-09-28 2021-01-22 吴秋敏 Aerated concrete block forming treatment system
CN113336512A (en) * 2021-06-18 2021-09-03 太原钢铁(集团)有限公司 Gypsum-based anti-cracking mortar for aerated concrete slabs and preparation method thereof

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04325478A (en) * 1991-04-24 1992-11-13 Asahi Chem Ind Co Ltd Method for coating aerated lightweight concrete
JPH05319876A (en) * 1992-05-22 1993-12-03 Asahi Chem Ind Co Ltd Method for recycling aerated lightweight concrete and material for recycle
CN101913819A (en) * 2010-09-21 2010-12-15 夏凤君 Anti-leakage repair-enhanced building coating
CN201695548U (en) * 2010-06-30 2011-01-05 中国京冶工程技术有限公司 Large steam lightweight aerated concrete panel
CN102535733A (en) * 2012-01-16 2012-07-04 上海富春建业科技股份有限公司 Method for repairing autoclaved aerated concrete defected sheet material
CN103590619A (en) * 2013-11-29 2014-02-19 天津住宅集团建设工程总承包有限公司 Construction method for repairing old brick wall
CN103951340A (en) * 2014-04-11 2014-07-30 天津天筑建材有限公司 Repair mortar specially used for low-density autoclaved aerated concrete slabs
CN104926258A (en) * 2015-06-26 2015-09-23 山东天玉墙体材料有限公司 Autoclaved aerated concrete plate repairing agent

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04325478A (en) * 1991-04-24 1992-11-13 Asahi Chem Ind Co Ltd Method for coating aerated lightweight concrete
JPH05319876A (en) * 1992-05-22 1993-12-03 Asahi Chem Ind Co Ltd Method for recycling aerated lightweight concrete and material for recycle
CN201695548U (en) * 2010-06-30 2011-01-05 中国京冶工程技术有限公司 Large steam lightweight aerated concrete panel
CN101913819A (en) * 2010-09-21 2010-12-15 夏凤君 Anti-leakage repair-enhanced building coating
CN102535733A (en) * 2012-01-16 2012-07-04 上海富春建业科技股份有限公司 Method for repairing autoclaved aerated concrete defected sheet material
CN103590619A (en) * 2013-11-29 2014-02-19 天津住宅集团建设工程总承包有限公司 Construction method for repairing old brick wall
CN103951340A (en) * 2014-04-11 2014-07-30 天津天筑建材有限公司 Repair mortar specially used for low-density autoclaved aerated concrete slabs
CN104926258A (en) * 2015-06-26 2015-09-23 山东天玉墙体材料有限公司 Autoclaved aerated concrete plate repairing agent

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