JPH04301408A - Molding die of concrete or other cement component - Google Patents
Molding die of concrete or other cement componentInfo
- Publication number
- JPH04301408A JPH04301408A JP32339891A JP32339891A JPH04301408A JP H04301408 A JPH04301408 A JP H04301408A JP 32339891 A JP32339891 A JP 32339891A JP 32339891 A JP32339891 A JP 32339891A JP H04301408 A JPH04301408 A JP H04301408A
- Authority
- JP
- Japan
- Prior art keywords
- mold
- concrete
- forming
- heating element
- component
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000465 moulding Methods 0.000 title abstract description 3
- 239000004568 cement Substances 0.000 title 1
- 238000010438 heat treatment Methods 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 3
- 239000000523 sample Substances 0.000 claims 1
- 238000005485 electric heating Methods 0.000 abstract description 5
- 239000004020 conductor Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/40—Moulds; Cores; Mandrels characterised by means for modifying the properties of the moulding material
- B28B7/42—Moulds; Cores; Mandrels characterised by means for modifying the properties of the moulding material for heating or cooling, e.g. steam jackets, by means of treating agents acting directly on the moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/087—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0029—Moulds or moulding surfaces not covered by B28B7/0058 - B28B7/36 and B28B7/40 - B28B7/465, e.g. moulds assembled from several parts
- B28B7/0035—Moulds characterised by the way in which the sidewalls of the mould and the moulded article move with respect to each other during demoulding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/34—Moulds, cores, or mandrels of special material, e.g. destructible materials
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
- Lining And Supports For Tunnels (AREA)
- Moulds, Cores, Or Mandrels (AREA)
Abstract
Description
【０００１】本発明は、コンクリート又は他のセメント
質成分を成形するための型に関する。本発明は、専らと
いうわけではないが、特に、アーチ形のコンクリートト
ンネル覆工セグメントに応用することができる。コンク
リートトンネル覆工セグメントの成形においては、作業
日毎に一つの型から１以上の成形品を得るのが普通であ
る。場合によって、原理的には、スチール型を使用する
場合に（コンクリート型の場合にも）、製作者は、成形
コンクリートの固化を補助するために、スチームチャン
バーを使用することにより、一つの成形品を４乃至５時
間毎に得ることができる。型をチャンバーに入れるか、
又はチャンバーを型に被せる。しかる後、所要の時間内
に型から取り出すのに十分な強度をコンクリートに与え
るため、チャンバーをスチームで満たす。The present invention relates to molds for forming concrete or other cementitious components. The invention is particularly, but not exclusively, applicable to arch-shaped concrete tunnel lining segments. In the molding of concrete tunnel lining segments, it is common to obtain one or more molded parts from one mold each working day. In some cases, in principle, when using steel molds (and also in the case of concrete molds), the fabricator can create a single molded part by using a steam chamber to assist in the solidification of the molded concrete. can be obtained every 4 to 5 hours. Place the mold in the chamber or
Or cover the chamber with the mold. The chamber is then filled with steam to give the concrete sufficient strength to remove it from the mold within the required time.
【０００２】この方法は、非常に役に立ち、所望の結果
をもたらすが、使用するエネルギーの面からすると費用
がかかり、型をスチームチャンバーに対して出し入れす
ること、又はスチームチャンバーを型まで移し型から移
すことによって余計な手間がかかり；スチームの凝縮に
より濡れて厄介であり；スチームプラントそれ自体が比
較的高価で、補修を必要とする。Although this method is very useful and provides the desired results, it is expensive in terms of the energy used and requires the transfer of the mold to and from the steam chamber, or the transfer of the steam chamber to and from the mold. This requires extra effort; steam condensation is wet and messy; the steam plant itself is relatively expensive and requires repair.
【０００３】本発明は、コンクリート又は他のセメント
質成分を成形するための型であって、型面と、前記面を
加熱し、成分の硬化を加速するように該成分を型内で成
形するために、前記面に隣接して埋め込まれ、前記面を
加熱する電気加熱装置とを有することを特徴とする型を
提供するものである。電気加熱要素を型内に組込むこと
により、湿ったコンクリートの温度を上げて、コンクリ
ートをより速やかに硬化させ、それにより、スチームを
使用した場合と同様の時間で成形したコンクリート成分
を型から取り外すことが可能である。スチームを使用す
るよりも好都合なことは、エネルギーの消費が比較的廉
価であること、型が静止したままなので余分な手間がか
からないことである。スチームが凝縮して作業場に影響
を及ぼす虞がないので、作業条件は比較的清浄に維持さ
れる。配線及び関連する制御装置の費用は、スチームプ
ラント及びスチームチャンバーの費用よりもかなり少な
い。The present invention is a mold for forming concrete or other cementitious components, comprising a mold surface and heating said surface to accelerate the hardening of the component in the mold. and an electric heating device embedded adjacent to the surface to heat the surface. By incorporating electric heating elements into the mold, the temperature of the wet concrete is increased, causing the concrete to harden more quickly, thereby allowing the molded concrete components to be removed from the mold in a similar amount of time as using steam. is possible. Advantages over using steam are that the energy consumption is relatively cheap and that the mold remains stationary so no extra effort is required. Working conditions are maintained relatively clean since there is no risk of steam condensing and affecting the work area. The cost of wiring and associated control equipment is considerably less than the cost of steam plants and steam chambers.
【０００４】本発明は、更に、型に振動を与えて型内の
コンクリート又は他のセメント質の混合物を固化させる
ように型に作用する装置と、振動付与手段を納め、前記
装置が型に作用する位置の周りで型に係合するチャンバ
ーと、振動装置からの騒音が伝わるのを最小にするため
に、チャンバー内に真空を形成する手段とを有すること
を特徴とするコンクリート又は他のセメント質成分の成
形型を提供するものである。The invention further includes a device for acting on the mold to apply vibration to the mold to solidify a concrete or other cementitious mixture within the mold, and means for applying vibration, the device for applying vibration to the mold to solidify the concrete or other cementitious mixture within the mold. concrete or other cementitious material, characterized in that it has a chamber that engages the mold around the location where the vibration is to be carried out, and means for creating a vacuum within the chamber to minimize the transmission of noise from the vibration device. It provides a mold for the ingredients.
【０００５】振動装置をチャンバーに納め、真空ポンプ
により真空を形成することにより、主な騒音源である振
動装置により伝えられる騒音が取り除かれる。以下に、
本発明の具体的実施態様を、添付図面を参照して説明す
る。[0005] By placing the vibrating device in a chamber and creating a vacuum with a vacuum pump, the noise transmitted by the vibrating device, which is the main source of noise, is removed. less than,
Specific embodiments of the invention will be described with reference to the accompanying drawings.
【０００６】[0006]
【実施例】先ず添付図面の図１及び図２を参照すると、
アーチ形のコンクリートトンネル覆工セグメントを形成
するための型のベース１０が示されており、この型は、
その上面に形成された型キャビティ１１を有し、該キャ
ビティリはベース１０の端部１２の間で延びている。キ
ャビティ１１は、端部１２の間を延びて成形すべきセグ
メントの内面を形成する上向きの凸状湾曲型面１３を有
しており、端部１２の内側には、型面１４が形成されて
おり、型面１４は成形すべきセグメントの周端を形成し
ている。[Example] First, referring to FIGS. 1 and 2 of the attached drawings,
A base 10 of a mold for forming an arched concrete tunnel lining segment is shown, the mold comprising:
It has a mold cavity 11 formed in its upper surface, which cavity extends between the ends 12 of the base 10. The cavity 11 has an upwardly convex curved mold surface 13 extending between the ends 12 and forming the inner surface of the segment to be molded, and a mold surface 14 is formed inside the ends 12. The mold surface 14 forms the peripheral edge of the segment to be molded.
【０００７】電気加熱要素１５が、ベース１０の本体に
組込まれており、型面１３と平行に型面１３のすぐ下で
ジグザグパターンをなして、狭い間隔を隔てた多数の転
向部を介して、型面１３の全長さに亘って延びている。
同様に、加熱要素は、型の巾を横切るジグザグ経路を辿
ることもできる。加熱要素１５の端は、ベースの中央に
隣接した（又はベースの他の任意の好都合な位置にある
）ベース１０の側壁に組込まれた接続ボックス１６で終
っており、導線１７によって制御ボックス及び電源（図
示せず）に接続されている。サーモスタットユニット１
８が、接続ボックス１６に設けられてベースの最も厚い
部分に突出するとともに、導線１９によって導線に対す
る電源用のサーモスタット制御要素に接続されている。
斯くして、コンクリートセグメントを型内で成形する間
、型面１３を加熱してセグメントの温度を上昇させ、そ
れにより、型内のセグメントの硬化を加速できる。Electric heating elements 15 are incorporated into the body of the base 10 and are heated in a zigzag pattern parallel to and just below the mold surface 13 through a number of closely spaced turns. , extending over the entire length of the mold surface 13. Similarly, the heating elements can follow a zigzag path across the width of the mold. The end of the heating element 15 terminates in a connection box 16 built into the side wall of the base 10 adjacent to the center of the base (or at any other convenient location on the base) and connected by conductors 17 to the control box and power supply. (not shown). Thermostat unit 1
8 is provided in the connection box 16 and projects into the thickest part of the base and is connected by a conductor 19 to a thermostatic control element for the power supply to the conductor. Thus, while forming the concrete segment in the mold, the mold surface 13 can be heated to increase the temperature of the segment, thereby accelerating the hardening of the segment in the mold.
【０００８】図３は、製造場の配置を示しており、多数
の型１０の列が、各列に四つの型を含み、作業場の長さ
に沿って互に平行に設けられている。各列の型は、製造
場の一方の側に沿う共通の制御ボックスに接続されてお
り、制御ボックス２０は全て、共通の電源と連結されて
いる。成形作業においては、標準的な側壁を型に当てが
い、成形すべきセグメントの周方向に延びる側部を画成
し、セグメントの外部凸面を、従来の方法で手ごてによ
って仕上ることが認識されよう。更に、図１に示すよう
に、型の外面を、アーチ形のカバープレート２５により
閉じることができる。各カバープレートは、フレーム部
材２８により間隔を隔てられた内部及び外部プレート２
６、２７を備えた中空構造のものであり、真空源に接続
するため、外面にポート２９が形成されている。カバー
の内部プレート２６には、真空を導入してコンクリート
の表面から空気を抜出すのを補助する多数の孔が形成さ
れ、セグメントの最終表面仕上を改善することができる
。FIG. 3 shows the layout of a manufacturing shop, with a number of rows of molds 10, each row containing four molds, arranged parallel to each other along the length of the workshop. Each row of molds is connected to a common control box along one side of the manufacturing facility, and the control boxes 20 are all connected to a common power source. It will be appreciated that in a forming operation, standard sidewalls are applied to the mold to define the circumferentially extending sides of the segment to be formed, and the external convex surface of the segment is finished by hand troweling in a conventional manner. Good morning. Furthermore, the outer surface of the mold can be closed by an arcuate cover plate 25, as shown in FIG. Each cover plate includes an inner and an outer plate 2 spaced apart by a frame member 28.
6 and 27, and a port 29 is formed on the outer surface for connection to a vacuum source. The inner plate 26 of the cover is formed with a number of holes that assist in introducing a vacuum and extracting air from the surface of the concrete to improve the final surface finish of the segment.
【０００９】型中のコンクリートの固化及びコンクリー
トからの空気の抜出しを補助するために、振動装置３０
が、型の両側の型側部に取り付けられて型を振動させ、
それによりコンクリートを固める。本発明によれば、真
空ボックス３１を、振動装置を覆って型に取り付けて型
を振動装置の周りに係合させ、各ボックスは、真空ポン
プに通じる導管３２を有し、ボックス内に真空を導入す
る。振動操作の間、ボックスから空気を抜出すことによ
り、振動装置からの騒音が伝わるのを最小限にしている
。A vibrating device 30 is used to assist in solidifying the concrete in the mold and removing air from the concrete.
are attached to the sides of the mold on both sides of the mold to vibrate the mold,
This will harden the concrete. According to the invention, a vacuum box 31 is attached to the mold over the vibrating device to engage the mold around the vibrating device, each box having a conduit 32 leading to a vacuum pump to provide a vacuum in the box. Introduce. Air is evacuated from the box during vibration operation to minimize noise transmission from the vibration device.
【図１】アーチ形のコンクリートトンネル覆工セグメン
トを製造するための型の側面図である。1 is a side view of a mold for producing arch-shaped concrete tunnel lining segments; FIG.
【図２】図１に示された型の平面図である。FIG. 2 is a plan view of the mold shown in FIG. 1;
【図３】典型的な型の配置を示す製作場の平面図である
。FIG. 3 is a plan view of a manufacturing shop showing a typical mold arrangement.
１０…型（のベース） １３…型面 １５…電気加熱手段 10...type (base) 13...Mold surface 15...Electric heating means
Claims (8)
を成形するための型であって、型面と、成分の硬化を加
速するように該成分を型内で成形するために、前記面に
隣接して埋め込まれ、前記面を加熱する電気加熱手段と
を有することを特徴とする型。1. A mold for forming concrete or other cementitious components, comprising: a mold surface and an adjacent surface for forming the component within the mold to accelerate hardening of the component; and electrical heating means for heating said surface.
いることを特徴とする請求項１記載の型。2. The mold according to claim 1, wherein the mold is made of concrete.
ート型に組込まれていることを特徴とする請求項２記載
の型。3. A mold according to claim 2, characterized in that the heating element is integrated into the concrete mold adjacent to the mold surface.
経路を前記面の周りに又は前記面を横切って延びている
ことを特徴とする請求項３記載の装置。4. Apparatus according to claim 3, characterized in that the heating element extends around or across the surface of the mold in a zigzag path parallel to said surface.
め込まれたプローブを有するサーモスタット制御要素を
有していることを特徴とする請求項１乃至４の何れか１
項に記載の型。5. The heating element comprises a thermostatic control element having a probe embedded in the mold adjacent to the surface.
Types listed in section.
ントを形成するためのものであり、型は、セグメントの
内面を形成する凸状面を有し、加熱要素は、型面と平行
に型内に配置されていることを特徴とする請求項１乃至
５の何れか１項に記載の装置。6. The mold is for forming an arch-shaped tunnel lining segment, the mold has a convex surface forming an inner surface of the segment, and the heating element is arranged parallel to the mold surface. 6. A device according to any one of claims 1 to 5, characterized in that it is located within.
抜出すため、内側に孔を有するとともに真空源に接続さ
れた型キャビティの上面を覆う単数又は複数の中空な湾
曲プレートが設けられることを特徴とする請求項１乃至
６の何れか１項に記載の装置。7. In order to extract air from the surface of the component being molded, one or more hollow curved plates are provided covering the upper surface of the mold cavity having holes inside and connected to a vacuum source. 7. A device according to any one of claims 1 to 6.
又は他のセメント質の混合物を固化させるように型に作
用する装置と、振動付与手段を納め、前記装置が型に作
用する位置の周りで型に係合するチャンバーと、振動装
置からの騒音が伝わるのを最小にするために、チャンバ
ー内に真空を形成する手段とを有することを特徴とする
コンクリート又は他のセメント質成分の成形型。8. A device comprising: a device for applying vibration to the mold to act on the mold to solidify a concrete or other cementitious mixture within the mold; a mold for concrete or other cementitious components, characterized in that the mold has a chamber that engages the mold at the top and means for creating a vacuum in the chamber to minimize the transmission of noise from the vibrating device. .
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| GB90266313 | 1990-12-07 | ||
| GB909026631A GB9026631D0 (en) | 1990-12-07 | 1990-12-07 | Improvements in or relating to moulds for casting concrete or other cementitious components |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH04301408A true JPH04301408A (en) | 1992-10-26 |
Family
ID=10686639
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP32339891A Pending JPH04301408A (en) | 1990-12-07 | 1991-12-06 | Molding die of concrete or other cement component |
Country Status (7)
| Country | Link |
|---|---|
| EP (1) | EP0490534A3 (en) |
| JP (1) | JPH04301408A (en) |
| CN (1) | CN1063071A (en) |
| AU (1) | AU8832391A (en) |
| CA (1) | CA2057186A1 (en) |
| CS (1) | CS371291A3 (en) |
| GB (1) | GB9026631D0 (en) |
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|---|---|---|---|---|
| JPH10505028A (en) * | 1995-02-09 | 1998-05-19 | イパ − アイソラスト インターナショナル エス．エー． | Manufacturing method of thermal insulation panel for large panel structure |
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| AU702985B2 (en) * | 1992-10-06 | 1999-03-11 | Anchor Wall Systems, Inc. | Mold assembly for composite masonry block |
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| US6113379A (en) * | 1998-07-02 | 2000-09-05 | Anchor Wall Systems, Inc. | Process for producing masonry block with roughened surface |
| FR2956059B1 (en) * | 2010-02-08 | 2012-11-02 | C B E | ASSEMBLY FOR PRESSURIZING GAS SUPPLY OF A SYSTEM COMPRISING A MOLD AND METHOD OF MANUFACTURING A PRODUCT MADE THEREFROM |
| CN111546487A (en) * | 2020-04-21 | 2020-08-18 | 中铁上海工程局集团第五工程有限公司 | Intelligent production and forming equipment for high-speed rail sleeper |
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| US3907951A (en) * | 1971-10-06 | 1975-09-23 | Modular Wall Systems Inc | Method of forming concrete panels using electrically heated mold |
| GB1502291A (en) * | 1974-03-13 | 1978-03-01 | Ito Y | Method and apparatus for manufacturing articles of hydraulic substances |
| US4136849A (en) * | 1975-09-11 | 1979-01-30 | James Carman Abercrombie | Apparatus for manufacturing concrete building sections |
| SU599972A1 (en) * | 1976-11-04 | 1978-04-05 | Конструкторско-Технологическое Бюро С Опытным Производством Института Строительства И Архитектуры Госстроя Белорусской Сср | Vibrated loading device for compacting concrete mixes in a mould |
-
1990
- 1990-12-07 GB GB909026631A patent/GB9026631D0/en active Pending
-
1991
- 1991-11-28 EP EP19910311038 patent/EP0490534A3/en not_active Withdrawn
- 1991-12-02 AU AU88323/91A patent/AU8832391A/en not_active Abandoned
- 1991-12-06 JP JP32339891A patent/JPH04301408A/en active Pending
- 1991-12-06 CS CS913712A patent/CS371291A3/en unknown
- 1991-12-06 CA CA 2057186 patent/CA2057186A1/en not_active Abandoned
- 1991-12-07 CN CN 91111924 patent/CN1063071A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10505028A (en) * | 1995-02-09 | 1998-05-19 | イパ − アイソラスト インターナショナル エス．エー． | Manufacturing method of thermal insulation panel for large panel structure |
Also Published As
| Publication number | Publication date |
|---|---|
| AU8832391A (en) | 1992-06-11 |
| EP0490534A3 (en) | 1992-07-15 |
| EP0490534A2 (en) | 1992-06-17 |
| CA2057186A1 (en) | 1992-06-08 |
| GB9026631D0 (en) | 1991-01-23 |
| CN1063071A (en) | 1992-07-29 |
| CS371291A3 (en) | 1992-12-16 |
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