JPH0428675B2 - - Google Patents

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Publication number
JPH0428675B2
JPH0428675B2 JP58172880A JP17288083A JPH0428675B2 JP H0428675 B2 JPH0428675 B2 JP H0428675B2 JP 58172880 A JP58172880 A JP 58172880A JP 17288083 A JP17288083 A JP 17288083A JP H0428675 B2 JPH0428675 B2 JP H0428675B2
Authority
JP
Japan
Prior art keywords
fertilizer
dissolved
weight
binder
granular
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP58172880A
Other languages
Japanese (ja)
Other versions
JPS6065785A (en
Inventor
Hidekazu Ikeda
Takashi Fukuzawa
Tadaaki Saito
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Daiya Kemikaru Kk
NIPPON KAGAKU KOGYO KK
Original Assignee
Daiya Kemikaru Kk
NIPPON KAGAKU KOGYO KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Daiya Kemikaru Kk, NIPPON KAGAKU KOGYO KK filed Critical Daiya Kemikaru Kk
Priority to JP17288083A priority Critical patent/JPS6065785A/en
Publication of JPS6065785A publication Critical patent/JPS6065785A/en
Publication of JPH0428675B2 publication Critical patent/JPH0428675B2/ja
Granted legal-status Critical Current

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Description

【発明の詳細な説明】[Detailed description of the invention]

本発明は粒状溶成燐肥の製法に関する。 近年農業の近代化に伴ない施肥の省力化を目的
として数種類の肥料を混じてバルクブレンデイン
グしたものを機械散布する方法が行なわれている
が、これは粒状肥料を対象としたものであつて溶
成燐肥のような所謂細粒肥料には分級が激しく適
用できない。 そこで従来より、溶成燐肥の造粒法がいくつか
試みられておりバインダーとして種々のものが提
案されている。例えばパルプ廃液使用による造
粒・該廃液とベントナイトの混用による造粒、尿
素を用いるもの、ニトロフミン酸を用いるもの、
アルコール醗酵廃液固型分を用いるもの、ベント
ナイトを用いるものなどがある。 ところで、溶成燐肥は水に殆んど溶けないの
で、粒状溶成燐肥は施肥後速やかに崩壊して元の
微粒子になることが必須の条件とされるが、他方
逆にその運搬、貯蔵などに耐えるだけの充分な強
度、適度な見掛比重、発塵のない、しかも手ざわ
り良好な造粒物が要求される。 従来、かかる目的で粉末状溶成燐肥の造粒につ
いては上記の如く、種々知られているが、本発明
者らは先にアルコール醗酵廃液などの主として有
機性の副生物をバインダーとして造粒品を得るこ
とを開発した(特開昭57−149885号公報)。しか
しながら、このような副生物を用いて造粒する場
合、その主産物の生産量に支配され易いので供給
上の安定がなされないのみならず、品質にもバラ
ツキが生じ易い。また加えて、アルコール醗酵廃
液等の副生物は臭気が強く、かつ腐敗してBOD
含有量が高いため、作業環境を悪化するのみなら
ず、BODの除去費用も必要となるなどの欠点が
ある。 本発明者らは上述の問題に鑑み、より工業的に
有利な造粒品を得るべく研究したところ、驚くべ
きことに、硫酸マグネシウムがすぐれたバインダ
ーであることを知見し、本発明を完成した。 すなわち、本発明は、溶成燐肥粉末と結合剤よ
りなる粒状溶成燐肥の製法において、比表面積
500〜3000cm2/g、粒度44μ以下のもの10〜60重
量%の微粉末溶成燐肥100重量部と結合剤として
硫酸マグネシウム含有物1〜7重量部(MgSO4
換算)との配合物に適量の水を加えて造粒し、70
〜120℃で乾燥することを特徴とする、施肥後迅
速崩壊性粒状溶成燐肥の製法にかかるものであ
る。 本発明において適用される溶成燐肥は、一般に
用いられているものとなんら変りなく、これは燐
鉱石と蛇絞岩、かんらん岩またはニツケル精錬な
どの珪酸マグネシウム系鉱物とを所定割合に混合
したものを加熱溶融した後水等で急冷し粉砕した
りして得られるガラス状粉末である。 なおこの場合硼素、マンガン、銅、亜鉛、また
はモリブデン等の微量要素成分を必要に応じて該
溶成燐肥に存在させたものであつてもよい。 溶成燐肥の粒度や比表面積は用いるバインダー
の性質と共に造粒化した場合の物性に著しく影響
を与えるので所定の範囲のものに調整しておくこ
とが必要であるが、本発明においては比表面積と
して500〜3000cm2/g、粒径としては44μ以下が
10〜60%含んでいるものが最も好適であり、この
範囲を外れると水崩壊性と造粒強度とが相矛循す
る特性の要求を満足することは難かしくなる傾向
となる。 次に、本発明において上記粉状溶成燐肥を造粒
するに当つて、硫酸マグネシウム含有物をバイン
ダーとして用いるものであるが、これは工業用硫
酸マグネシウムは勿論、水酸化マグネシウムと硫
酸との反応生成物、マグネシアと硫酸との反応生
成物、蛇絞岩またはかんらん岩と硫酸との反応生
成物等も含まれ、MgSO4を主材とするものであ
るがほかに多少のMgCl2,Mg(OH)2を含んでも
差支えない。 従つて、その性質上多少の未反応マグネシウム
等が混入していても、実質的に硫酸マグネシウム
を含有していれば差支えなく使用することがで
き、また、上記含有物は結晶品または水溶液のい
ずれのものであつてもよい。 粉状溶成燐肥に対する硫酸マグネシウム含有物
の使用量は、製造条件や該含有物の物性によつて
一様でないが、多くの場合溶成燐肥100重量部当
り、MgSO4として1〜7重量部、好ましくは2
〜4重量部の範囲が適当である。 その理由は、1重量部未満では造粒が困難とな
り、他方7重量部より大となると経済的でないば
かりでなく、肥効成分との兼ねあいで不都合が生
じるからである。 本発明に係る粒状溶成燐肥は、上記のような微
粉末溶成燐肥と硫酸マグネシウム含有物との特定
な配合物を温度70〜120℃で造粒乾燥したもので
ある。すなわち、 粒状溶成燐肥に硫酸マグネシ
ウム含有物を用いて造粒するには従来の造粒法を
特に限定なく例えば皿型造粒機、ドラム造粒機ま
たは圧縮成型機(圧ぺん造粒機)などの所望の造
粒機を用いて、適当量の水を添加しながら造粒
し、次いで温度70〜120℃で実質的な脱水物に至
るまで乾燥し、要すれば分級して製品とする。 なお、上記乾燥条件でなければ、下記所定の粒
度の造粒物が歩留まりよく得られないのみなら
ず、造粒物の貯蔵や運搬に耐える強度の造粒物と
ならないからである。 造粒物の大きさは用途によつて一様でないが、
多くの場合0.5〜5mm好ましくは1〜4mmの範囲
が適当であり、この範囲外のものは最初の工程に
戻して再利用する。 かくして本発明によれば従来、粒状にすること
が困難であつた溶成燐肥に可溶性苦土および硫酸
根を付与して所望の大きさの粒子とし、他の肥料
とブレンドして機械散布することができ、しかも
水崩壊性および土中崩壊性良好である溶成燐肥造
粒物を提供することができる。 更に、適度な強度、見掛比重、発塵のない手ざ
わりも良好であると共に有機物をバインダーとし
て使用した造粒品に比べて悪臭防止法、水汚染防
止法、土壌汚染防止法、労働衛生法等の諸法規に
対して何ら問題を生じることなく製造でき、また
使用に当つて安全にとりあつかうことができるの
で、本発明の工業的意義は大きい。 以下、本発明について、実施例をあげて、具体
的に説明する。 実施例 1〜6 表−1に示す粉状溶成燐肥に硫酸マグネシウム
含有物の所定量を添加した混合物を皿型造粒機
(径800mm、深さ100mm、回転数12r.p.m、傾斜角
52゜)に入れ水をスプレーし、粒径が1〜4mm
(望ましくは2〜3mm)となるまで造粒する。こ
れを乾燥し(70〜120℃)水分0.1%以下とする。
このものを冷却後1〜4m/mになるまで整粒
し、この割合を歩留率とし、溶成燐肥造粒物を得
た。このものについて平均圧壊強度、水崩壊性、
土中崩壊性及び肥料公定分析法による化学分析値
の試験結果を表1に示す。
The present invention relates to a method for producing granular dissolved phosphorus fertilizer. In recent years, with the modernization of agriculture, a method of mechanically distributing a bulk blend of several types of fertilizers has been used to save labor in fertilization, but this method is only intended for granular fertilizers. Classification is difficult and cannot be applied to so-called fine grain fertilizers such as dissolved phosphorous fertilizers. Therefore, several methods of granulating melted phosphorous fertilizer have been attempted, and various binders have been proposed. For example, granulation using pulp waste liquid, granulation using mixed waste liquid and bentonite, urea, nitrofumic acid,
There are methods that use the solid content of alcohol fermentation waste liquid and methods that use bentonite. By the way, dissolved phosphorous fertilizer is almost insoluble in water, so it is considered an essential condition for granular dissolved phosphorous fertilizer to quickly disintegrate into its original fine particles after application, but on the other hand, its transport, Granules are required that have sufficient strength to withstand storage, have an appropriate apparent specific gravity, do not generate dust, and have a good texture. Conventionally, various methods of granulating powdered dissolved phosphorus fertilizers for this purpose have been known as described above, but the present inventors first developed a method for granulating them using mainly organic by-products such as alcoholic fermentation waste liquid as a binder. (Japanese Unexamined Patent Publication No. 149885/1985). However, when granulation is performed using such by-products, the production volume of the main product tends to be controlled, so not only is the supply not stable, but the quality is also likely to vary. In addition, by-products such as alcohol fermentation waste have a strong odor and decay, leading to BOD.
Due to its high content, it not only worsens the working environment but also has disadvantages such as the cost of removing BOD. In view of the above problems, the present inventors conducted research to obtain a granulated product that is more industrially advantageous, and surprisingly discovered that magnesium sulfate is an excellent binder, and completed the present invention. . That is, the present invention provides a method for producing granular melted phosphorous fertilizer comprising melted phosphorous fertilizer powder and a binder, in which the specific surface area is
100 parts by weight of 10 to 60% by weight fine powder dissolved phosphorous fertilizer with a particle size of 44μ or less and 1 to 7 parts by weight of magnesium sulfate as a binder (MgSO 4
Add appropriate amount of water to the mixture (converted) and granulate it,
The present invention relates to a method for producing a granular melted phosphorus fertilizer that disintegrates quickly after application, and is characterized by drying at ~120°C. The melted phosphorus fertilizer applied in the present invention is no different from that commonly used, and is a mixture of phosphate rock and magnesium silicate minerals such as serpentine, peridotite, or smelted nickel in a predetermined ratio. It is a glass-like powder obtained by heating and melting it, then rapidly cooling it with water, etc., and pulverizing it. In this case, trace elements such as boron, manganese, copper, zinc, or molybdenum may be present in the melted phosphorous fertilizer as necessary. The particle size and specific surface area of the dissolved phosphorus fertilizer, together with the properties of the binder used, significantly affect the physical properties when granulated, so it is necessary to adjust them within a predetermined range. The surface area is 500 to 3000cm 2 /g, and the particle size is 44μ or less.
A content of 10 to 60% is most preferable; outside this range, it tends to be difficult to satisfy the requirement for properties in which water disintegration and granulation strength are mutually contradictory. Next, in the present invention, a substance containing magnesium sulfate is used as a binder in granulating the powdered dissolved phosphorus fertilizer, which is not only industrial magnesium sulfate but also a combination of magnesium hydroxide and sulfuric acid. It also includes reaction products, reaction products of magnesia and sulfuric acid, reaction products of serpentine or peridotite and sulfuric acid, etc., and is mainly composed of MgSO 4 but also contains some MgCl 2 , It may contain Mg(OH) 2 . Therefore, even if a certain amount of unreacted magnesium etc. is mixed in due to its nature, it can be used without any problem as long as it substantially contains magnesium sulfate. It may be of. The amount of magnesium sulfate-containing substances used in powdered dissolved phosphorous fertilizer varies depending on manufacturing conditions and the physical properties of the contained material, but in most cases it is 1 to 7 as MgSO 4 per 100 parts by weight of dissolved phosphorous fertilizer. parts by weight, preferably 2
A range of 4 parts by weight is suitable. The reason for this is that if it is less than 1 part by weight, granulation becomes difficult, while if it is more than 7 parts by weight, it is not only uneconomical but also causes problems in terms of balance with the fertilizing ingredients. The granular dissolved phosphorous fertilizer according to the present invention is obtained by granulating and drying a specific blend of the fine powder dissolved phosphorous fertilizer and a substance containing magnesium sulfate as described above at a temperature of 70 to 120°C. In other words, in order to granulate granular dissolved phosphorus fertilizer using a substance containing magnesium sulfate, conventional granulation methods can be used without particular limitation, such as a dish granulator, a drum granulator, or a compression molding machine (press granulator). ), etc., to granulate it while adding an appropriate amount of water, and then dry it at a temperature of 70 to 120°C until it becomes a substantially dehydrated product, and if necessary, classify it to form a product. do. If the drying conditions are not as described above, not only will it not be possible to obtain a granulated product having the following predetermined particle size with a good yield, but also the granulated product will not have the strength to withstand storage and transportation of the granulated product. The size of granules is not uniform depending on the purpose, but
In most cases, a range of 0.5 to 5 mm, preferably 1 to 4 mm is appropriate, and those outside this range are returned to the initial step and reused. Thus, according to the present invention, soluble magnesium and sulfuric acid roots are added to dissolved phosphorus fertilizer, which has conventionally been difficult to make into granules, to form particles of a desired size, which are then blended with other fertilizers and mechanically distributed. Furthermore, it is possible to provide a granulated dissolved phosphorus fertilizer which has good water disintegration properties and soil disintegration properties. Furthermore, it has appropriate strength, apparent specific gravity, and good texture with no dust generation, and is more compliant with the Offensive Odor Prevention Law, Water Pollution Prevention Law, Soil Pollution Prevention Law, Industrial Hygiene Law, etc. compared to granulated products that use organic matter as a binder. The present invention has great industrial significance because it can be manufactured without causing any problems in compliance with the various laws and regulations, and can be handled safely in use. Hereinafter, the present invention will be specifically described with reference to Examples. Examples 1 to 6 A mixture prepared by adding a predetermined amount of a magnesium sulfate-containing substance to the powdered dissolved phosphorous fertilizer shown in Table 1 was prepared using a dish-type granulator (diameter 800 mm, depth 100 mm, rotation speed 12 r.pm, inclination angle
52°) and spray with water until the particle size is 1 to 4 mm.
(preferably 2 to 3 mm). Dry this (70 to 120°C) to reduce the moisture content to 0.1% or less.
After cooling, this material was sized to a particle size of 1 to 4 m/m, and this ratio was taken as the yield rate to obtain a melted phosphorus fertilizer granule. Regarding this product, average crushing strength, water disintegration,
Table 1 shows the test results of soil disintegration and chemical analysis values using the official fertilizer analysis method.

【表】【table】

【表】【table】

Claims (1)

【特許請求の範囲】[Claims] 1 溶成燐肥粉末と結合剤よりなる粒状溶成燐肥
の製法において、比表面積500〜3000cm2/g、粒
度44μ以下のもの10〜60重量%の微粉末溶成燐肥
100重量部と結合剤として硫酸マグネシウム含有
物1〜7重量部(MgSO4換算)との配合物に適
量の水を加えて造粒し、70〜120℃で乾燥するこ
とを特徴とする、施肥後迅速崩壊性粒状溶成燐肥
の製法。
1. In the method for manufacturing granular dissolved phosphorous fertilizer consisting of dissolved phosphorous fertilizer powder and a binder, fine powder dissolved phosphorous fertilizer with a specific surface area of 500 to 3000 cm 2 /g and a particle size of 44 μ or less is 10 to 60% by weight.
Fertilization, characterized by adding an appropriate amount of water to a blend of 100 parts by weight and 1 to 7 parts by weight (calculated as MgSO4 ) of a substance containing magnesium sulfate as a binder, granulating the mixture, and drying at 70 to 120°C. A method for producing rapidly disintegrating granular dissolved phosphorus fertilizer.
JP17288083A 1983-09-21 1983-09-21 Granular fused phosphate Granted JPS6065785A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP17288083A JPS6065785A (en) 1983-09-21 1983-09-21 Granular fused phosphate

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP17288083A JPS6065785A (en) 1983-09-21 1983-09-21 Granular fused phosphate

Publications (2)

Publication Number Publication Date
JPS6065785A JPS6065785A (en) 1985-04-15
JPH0428675B2 true JPH0428675B2 (en) 1992-05-14

Family

ID=15950020

Family Applications (1)

Application Number Title Priority Date Filing Date
JP17288083A Granted JPS6065785A (en) 1983-09-21 1983-09-21 Granular fused phosphate

Country Status (1)

Country Link
JP (1) JPS6065785A (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5078779A (en) * 1988-12-01 1992-01-07 Martin Marietta Magnesia Specialties Inc. Binder for the granulation of fertilizers such as ammonium sulfate
JPH11343187A (en) * 1998-06-01 1999-12-14 Tosoh Corp Granular magnesium hydroxide fertilizer and its production
FI981490A (en) * 1998-06-29 1999-12-30 Kemira Agro Oy Process for making manure mixtures

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS52117772A (en) * 1976-03-24 1977-10-03 Dan Kakou Kk Additonal granulation of manuring effective minor component in single and compound synthetic fertilizers
JPS5527840A (en) * 1978-08-16 1980-02-28 Hounou Hiriyou Kogyo Kabushiki Manufacture of fused phosphate

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS52117772A (en) * 1976-03-24 1977-10-03 Dan Kakou Kk Additonal granulation of manuring effective minor component in single and compound synthetic fertilizers
JPS5527840A (en) * 1978-08-16 1980-02-28 Hounou Hiriyou Kogyo Kabushiki Manufacture of fused phosphate

Also Published As

Publication number Publication date
JPS6065785A (en) 1985-04-15

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