JPH04237569A - Welded joint efficiency lowering preventing method - Google Patents
Welded joint efficiency lowering preventing methodInfo
- Publication number
- JPH04237569A JPH04237569A JP2058091A JP2058091A JPH04237569A JP H04237569 A JPH04237569 A JP H04237569A JP 2058091 A JP2058091 A JP 2058091A JP 2058091 A JP2058091 A JP 2058091A JP H04237569 A JPH04237569 A JP H04237569A
- Authority
- JP
- Japan
- Prior art keywords
- welded
- welding
- heat
- weld
- affected zone
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000000034 method Methods 0.000 title claims description 11
- 238000003466 welding Methods 0.000 claims abstract description 24
- 239000000463 material Substances 0.000 claims abstract description 8
- 230000007423 decrease Effects 0.000 claims description 14
- 239000002184 metal Substances 0.000 abstract description 9
- 229910052751 metal Inorganic materials 0.000 abstract description 9
- 239000010953 base metal Substances 0.000 abstract description 4
- 230000032683 aging Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 2
- 239000013585 weight reducing agent Substances 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
Abstract
Description
【0001】0001
【産業上の利用分野】本発明は、高強度材の溶接熱影響
部の強度低下防止対策に好適な溶接継手効率低下防止方
法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for preventing a decrease in the efficiency of a welded joint, which is suitable for preventing a decrease in the strength of a weld heat-affected zone of high-strength materials.
【0002】0002
【従来の技術】宇宙ロケットチャンバーにおいては、図
4(A)正面図及び(B)部分断面図に示すように、ま
ず直径1.5 〜2.5 m,板厚5〜6mmの複数の
単胴1は、ローラーで曲げ加工され長手溶接4された後
、母材及び溶接部の強度の改善をはかるための溶体化熱
処理によって生じた歪を、プレスにて修正加工され製作
される。次にこの単胴1同士は順次円周溶接3されて溶
接金属部5と熱影響部6を形成し、長さ4〜5mの円筒
に製作されるが、溶体化熱処理は施工されない。[Prior Art] In a space rocket chamber, as shown in the front view of FIG. The shell 1 is produced by bending with rollers and longitudinal welding 4, and then using a press to correct distortions caused by solution heat treatment to improve the strength of the base metal and the welded portion. Next, these single shells 1 are sequentially circumferentially welded 3 to form a welded metal part 5 and a heat affected zone 6, and a cylinder with a length of 4 to 5 m is manufactured, but no solution heat treatment is performed.
【0003】これは溶体化温度が約810〜830℃と
高温であることと、円筒チャンバーが大径,薄肉,長尺
であることのため、熱処理後のチャンバーの変形が大き
く、歪修正も不可能であり製品寸法保証ができないから
である。このため円周溶接3の部分は溶接後、480〜
500℃の時効処理のみで製作される。[0003] This is because the solution temperature is as high as about 810 to 830°C, and the cylindrical chamber is large in diameter, thin, and long, so the chamber deforms greatly after heat treatment, making distortion correction impossible. This is because product dimensions cannot be guaranteed. Therefore, after welding, the circumferential weld 3 part is 480 ~
Manufactured using only 500℃ aging treatment.
【0004】従って円周TIG溶接された溶接部断面の
かたさ分布は図4(C)に示す通りであり、溶接後溶体
化熱処理を施工せずに時効処理のみでは、熱影響部6は
単胴1及び溶接金属部5に比べて著しくかたさが低下し
継手効率が悪い。そのため溶接部は板厚過剰設計となり
、経済性,軽量化性,信頼性に悪影響を及ぼしている。Therefore, the hardness distribution in the cross section of the circumferential TIG welded part is as shown in FIG. Compared to No. 1 and Weld Metal Part No. 5, the hardness is significantly lower and the joint efficiency is poor. As a result, the welded parts are designed to be overly thick, which has a negative impact on economy, weight reduction, and reliability.
【0005】[0005]
【発明が解決しようとする課題】本発明は、このような
事情に鑑みて提案されたもので、母材の継手効率が低下
する熱影響部を強度が低下しない肉盛金属内に収め、継
手効率を向上することができる溶接継手効率低下防止方
法を提供することを目的とする。[Problems to be Solved by the Invention] The present invention has been proposed in view of the above circumstances, and it is an object of the present invention to accommodate the heat-affected zone of the base material, which reduces the joint efficiency, in a built-up metal that does not reduce the strength of the joint. It is an object of the present invention to provide a method for preventing a decrease in welded joint efficiency, which can improve efficiency.
【0006】[0006]
【課題を解決するための手段】そのために本発明は、被
溶接材の溶接部分に予め肉盛溶接したうえ同肉盛溶接部
に開先を形成した後、上記溶接部分の熱影響部を肉盛溶
接部内に収めてTIG溶接することを特徴とする。[Means for Solving the Problems] In order to solve the problem, the present invention provides a method for overlaying a welded part of a material to be welded in advance, forming a groove in the overlaying welding part, and then overlaying the heat-affected zone of the welded part. It is characterized by TIG welding within the weld area.
【0007】[0007]
【作用】本発明溶接継手効率低下防止方法においては、
TIG溶接で軟化,強度低下が起こる熱影響部を肉盛溶
接金属内に存在せしめ、被溶接材の母材に熱影響部を存
在させないように溶接した後時効処理を行うことにより
、継手効率が向上する。[Function] In the method for preventing reduction in welded joint efficiency of the present invention,
The heat-affected zone, which softens and decreases in strength during TIG welding, is present in the build-up weld metal, and by performing aging treatment after welding so that the heat-affected zone does not exist in the base metal of the welded material, the joint efficiency can be improved. improves.
【0008】[0008]
【実施例】本発明溶接継手効率低下防止方法を宇宙ロケ
ットチャンバーの溶接継手に適用した一実施例を図面に
ついて説明すると、図1は本方法の効率低下防止処理要
領を工程順に(I) ,(II) , (III)と示
す断面図、図2は溶接部の温度分布の線図、図3は溶接
部のかたさ分布の線図である。[Example] An example in which the method for preventing a decrease in efficiency of a welded joint according to the present invention is applied to a welded joint in a space rocket chamber will be explained with reference to the drawings. 2 is a diagram of the temperature distribution of the welded part, and FIG. 3 is a diagram of the hardness distribution of the welded part.
【0009】まず図1(I) において、単胴1の円周
方向に予め時効処理だけでも強度が低下しない材料を肉
盛溶接7した後、単胴1同士をそれぞれ溶体化熱処理し
て熱影響部6の軟化,強度低下を防止する。First, in FIG. 1(I), after overlay welding 7 in the circumferential direction of the single shell 1 with a material whose strength does not decrease even with aging treatment, the single shells 1 are each subjected to solution heat treatment to remove heat effects. This prevents softening and strength reduction of portion 6.
【0010】次に図1(II)において、肉盛溶接7部
に円周溶接用の開先8を成形する。なお肉盛溶接7部の
幅Wは単胴1の板厚,開先形状に合わせて決められるも
ので、図1(III) に示すように、円周TIG溶接
により溶接金属部5を形成したときに、熱影響部6が肉
盛溶接7部の範囲内に入る寸法とする。Next, in FIG. 1 (II), a groove 8 for circumferential welding is formed in the overlay weld 7 portion. The width W of the overlay weld 7 is determined according to the plate thickness and groove shape of the single shell 1, and as shown in Figure 1 (III), the weld metal part 5 is formed by circumferential TIG welding. In some cases, the heat affected zone 6 is dimensioned to fall within the range of the overlay weld 7.
【0011】かくして形成される溶接部について、各位
置における温度分布を示すと図2の通りとなり、軟化,
強度低下を起こす熱影響部6の温度Ac1以上は、溶体
化処理なしで時効処理だけでも強度が低下しない肉盛溶
接7部の温度範囲内にする。またこのようにして施工さ
れた円周TIG溶接継手の時効後のかたさ分布を示すと
、図3の通りとなり、熱影響部6に軟化は認められず充
分な強度を有することがわかる。[0011] The temperature distribution at each position of the welded part thus formed is shown in Figure 2, showing that softening,
The temperature Ac1 or higher of the heat-affected zone 6, which causes a decrease in strength, is within the temperature range of the overlay weld 7, where the strength does not decrease even with aging treatment alone without solution treatment. Further, the hardness distribution after aging of the circumferential TIG welded joint constructed in this way is shown in FIG. 3, and it can be seen that there is no softening in the heat affected zone 6 and that the joint has sufficient strength.
【0012】以上のように、この方法によれば、溶接継
手効率は改善され、従って溶接材料が減少しロケットの
経済性,軽量化性,信頼性が向上する。As described above, according to this method, the efficiency of welded joints is improved, the amount of welding material is reduced, and the economy, weight reduction, and reliability of the rocket are improved.
【0013】[0013]
【発明の効果】要するに本発明によれば、被溶接材の溶
接部分に予め肉盛溶接したうえ同肉盛溶接部に開先を形
成した後、上記溶接部分の熱影響部を肉盛溶接部内に収
めてTIG溶接することにより、母材の継手効率が低下
する熱影響部を強度が低下しない肉盛金属内に収め、継
手効率を向上することができる溶接継手効率低下防止方
法を得るから、本発明は産業上極めて有益なものである
。[Effects of the Invention] In short, according to the present invention, after overlay welding is performed on the welded part of the workpiece in advance and a groove is formed in the overlay welded part, the heat affected zone of the welded part is inserted into the overlay welded part. By performing TIG welding in the welded joint, the heat-affected zone where the joint efficiency of the base metal decreases is contained within the overlay metal where the strength does not decrease, thereby obtaining a method for preventing a decrease in welded joint efficiency that can improve the joint efficiency. The present invention is extremely useful industrially.
【図1】本発明溶接継手効率低下防止方法を宇宙ロケッ
トチャンバーの溶接継手に適用した一実施例における効
率低下防止処理要領を、工程順に(I),(II),(
III)と示す断面図である。FIG. 1 shows the procedure for preventing efficiency decline in an embodiment in which the method for preventing decline in efficiency of welded joints of the present invention is applied to welded joints in space rocket chambers, in the order of steps (I), (II), (
It is a sectional view shown as III).
【図2】溶接部の温度分布の線図である。FIG. 2 is a diagram of temperature distribution in a welded part.
【図3】溶接部のかたさ分布の線図である。FIG. 3 is a diagram of hardness distribution of a welded part.
【図4】公知の宇宙ロケットチャンバーを示し、同図(
A)は正面図、同図(B)は同図(A)のB部の断面図
、同図(C)は溶接部のかたさ分布の線図である。FIG. 4 shows a known space rocket chamber;
A) is a front view, (B) is a sectional view of section B in (A), and (C) is a diagram of the hardness distribution of the welded part.
1 単胴 3 円周溶接 4 長手溶接 5 溶接金属部 6 熱影響部 7 肉盛溶接 8 開先 1 Single body 3 Circumferential welding 4 Longitudinal welding 5 Welded metal part 6 Heat affected zone 7 Overlay welding 8 Bevel
Claims (1)
たうえ同肉盛溶接部に開先を形成した後、上記溶接部分
の熱影響部を肉盛溶接部内に収めてTIG溶接すること
を特徴とする溶接継手効率低下防止方法。[Claim 1] After overlaying the welding part of the material to be welded in advance and forming a groove in the overlaying welding part, the heat-affected zone of the welding part is contained within the overlaying welding part and TIG welding is performed. A method for preventing a decrease in welded joint efficiency, which is characterized by:
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2058091A JPH04237569A (en) | 1991-01-21 | 1991-01-21 | Welded joint efficiency lowering preventing method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2058091A JPH04237569A (en) | 1991-01-21 | 1991-01-21 | Welded joint efficiency lowering preventing method |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH04237569A true JPH04237569A (en) | 1992-08-26 |
Family
ID=12031154
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2058091A Withdrawn JPH04237569A (en) | 1991-01-21 | 1991-01-21 | Welded joint efficiency lowering preventing method |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH04237569A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2009039734A (en) * | 2007-08-07 | 2009-02-26 | Hitachi-Ge Nuclear Energy Ltd | Build-up welding method of piping |
JP2012030237A (en) * | 2010-07-29 | 2012-02-16 | Hitachi-Ge Nuclear Energy Ltd | Welded joint structure of structural member and welding method used for the same |
-
1991
- 1991-01-21 JP JP2058091A patent/JPH04237569A/en not_active Withdrawn
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2009039734A (en) * | 2007-08-07 | 2009-02-26 | Hitachi-Ge Nuclear Energy Ltd | Build-up welding method of piping |
JP2012030237A (en) * | 2010-07-29 | 2012-02-16 | Hitachi-Ge Nuclear Energy Ltd | Welded joint structure of structural member and welding method used for the same |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
A300 | Application deemed to be withdrawn because no request for examination was validly filed |
Free format text: JAPANESE INTERMEDIATE CODE: A300 Effective date: 19980514 |