JPH04219352A - Transparent heat insulating material - Google Patents

Transparent heat insulating material

Info

Publication number
JPH04219352A
JPH04219352A JP2412148A JP41214890A JPH04219352A JP H04219352 A JPH04219352 A JP H04219352A JP 2412148 A JP2412148 A JP 2412148A JP 41214890 A JP41214890 A JP 41214890A JP H04219352 A JPH04219352 A JP H04219352A
Authority
JP
Japan
Prior art keywords
heat insulating
insulating material
water content
weight
transparent
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2412148A
Other languages
Japanese (ja)
Inventor
Akihiko Sakamoto
明彦 坂本
Takehiro Shibuya
武宏 渋谷
Kiyoshi Kataki
片木 清
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Electric Glass Co Ltd
Original Assignee
Nippon Electric Glass Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Electric Glass Co Ltd filed Critical Nippon Electric Glass Co Ltd
Priority to JP2412148A priority Critical patent/JPH04219352A/en
Publication of JPH04219352A publication Critical patent/JPH04219352A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/069Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of intumescent material

Landscapes

  • Joining Of Glass To Other Materials (AREA)

Abstract

PURPOSE:To improve transparency by blending water glass with silica gel powder having specific average particle size and making a given total silica concentration and water content. CONSTITUTION:Water glass such as Na2SiO3 having a given molar ratio of SiO2/Na2O is blended with silica gel powder having <=50nm average particle size to make 4-37wt.% total SiO2 concentration. Then the blend is sufficiently stirred and adjusted to >=60%, preferably 65-90% water content to give a transparent heat insulating material not evolving a poisonous gas during heating. The transparent heat insulating material 10 is fixed between two transparent crystallized glass plates 13 maintained at a prescribed interval A by spacers 12 by using heat-resistant adhesives 11 to give a transparent heat insulating structure.

Description

【発明の詳細な説明】[Detailed description of the invention]

【0001】0001

【産業上の利用分野】本発明は、ビルや百貨店、スーパ
ー等のように床面積の広い建物において、所定面積ごと
に区画する事により、火災発生時の延焼を最小限度に抑
える耐火壁に使用される透明断熱材に関するものである
[Industrial Application Field] The present invention is used for fireproof walls in buildings with large floor areas such as buildings, department stores, and supermarkets, which minimize the spread of fire in the event of a fire by dividing the area into sections. The present invention relates to transparent heat insulating materials.

【0002】0002

【従来の技術】従来より耐火壁としては、主にコンクリ
ート、鉄、レンガ等の不透明材料が使用されているが、
近年、消火活動のし易さやデザイン等の面から採光性の
ある材料が要求されつつあり、上記した不透明材料に代
わって、複数の板ガラスの間に透明断熱材を挟み込んで
なる透明耐火壁が各種提案されている。
[Prior Art] Conventionally, opaque materials such as concrete, iron, and brick have been mainly used for fireproof walls.
In recent years, there has been a growing demand for materials that let in light from the standpoint of ease of firefighting and design, and instead of the opaque materials mentioned above, various types of transparent fireproof walls made by sandwiching transparent heat insulating material between multiple sheets of glass are being used. Proposed.

【0003】例えば、特開昭58−120548号公報
には、ケイ酸ナトリウムのSiO2 /Na2 Oのモ
ル比が3.7〜3.9の水ガラスからなる透明断熱材を
2枚の板ガラスの間に挟み込んでなる耐火壁が開示され
、また特開平1−264942号公報には、ポリビニル
アルコールの水性ゲルからなる透明断熱材を2枚の板ガ
ラスの間に挟み込んでなる耐火壁が開示されている。
For example, Japanese Patent Application Laid-open No. 58-120548 discloses that a transparent heat insulating material made of water glass having a molar ratio of SiO2/Na2O of sodium silicate of 3.7 to 3.9 is placed between two sheets of glass. JP-A-1-264942 discloses a fireproof wall in which a transparent heat insulating material made of aqueous gel of polyvinyl alcohol is sandwiched between two sheets of glass.

【0004】0004

【発明が解決しようとする課題】しかしながら特開昭5
8−120548号公報の耐火壁は、断熱材の含水率が
低いため、断熱性能が低いと共に密度が高いという問題
を有し、また特開平1−264942号公報の耐火壁は
、断熱材としてポリビニルアルコールのゲルを使用する
ため、加熱時に著しい悪臭と煙を発生するという問題を
有している。
[Problem to be solved by the invention] However, in JP-A No. 5
The fireproof wall disclosed in Japanese Patent Publication No. 8-120548 has a problem of low heat insulation performance and high density due to the low water content of the heat insulating material. Since alcohol gel is used, there is a problem in that it generates a significant odor and smoke when heated.

【0005】本発明は、上記事情に鑑みなされたもので
あり、高い断熱性能を有し、加熱時に有毒ガスを発生す
ることがなく、しかも密度が小さいため、複数枚の板ガ
ラスの間に挟み込んで大型の耐火壁を作製しても、比較
的軽量となる透明断熱材を提供することを目的とする。
The present invention was developed in view of the above circumstances, and has high heat insulation performance, does not generate toxic gas when heated, and has a low density, so it can be sandwiched between multiple sheets of glass. The purpose of the present invention is to provide a transparent heat insulating material that is relatively lightweight even when a large fireproof wall is manufactured.

【0006】[0006]

【課題を解決するための手段】本発明の透明断熱材は、
水ガラスと、平均粒径が50nm以下のシリカからなり
、全シリカ濃度が4〜37重量%、含水率が60重量%
以上であることを特徴とする。
[Means for solving the problems] The transparent heat insulating material of the present invention is
Consists of water glass and silica with an average particle size of 50 nm or less, with a total silica concentration of 4 to 37% by weight and a water content of 60% by weight.
It is characterized by the above.

【0007】この種の断熱材は、加熱されても沸騰した
り、流出しないように硬化していることが要求され、本
発明におけるシリカは、断熱材を硬化させるためのネッ
トワークを形成する成分として作用する。すなわちシリ
カの使用形態、混合割合、粒径を適宜選択することによ
って水ガラスを所望の硬さのゲルに変化させることが可
能となる。さらにシリカは、水ガラスが加熱された時の
発泡状態をコントロールする作用も有しており、混合割
合を適宜選択することによって所望の発泡状態にするこ
とが可能となる。シリカは、微粒子状のシリカゲルまた
はコロイド状の水性ゾルのいずれの形態でも使用可能で
ある。
[0007] This type of heat insulating material is required to be hardened so that it will not boil or flow out even when heated, and silica in the present invention is used as a component that forms a network for hardening the heat insulating material. act. That is, by appropriately selecting the usage form, mixing ratio, and particle size of silica, it is possible to change water glass into a gel of desired hardness. Furthermore, silica also has the effect of controlling the foaming state when water glass is heated, and by appropriately selecting the mixing ratio, it is possible to achieve a desired foaming state. Silica can be used in the form of either particulate silica gel or colloidal aqueous sol.

【0008】本発明における透明断熱材の含水率は、シ
リカの混合割合及び粒径で決定されるものであり、その
値を60重量%以上にした理由は、60重量%以下では
、水の蒸発が少ないため、熱エネルギーの消費量が少な
くなり、十分な断熱性能が得られないこと、密度が大き
くなるために耐火壁の重量が大きくなりやすいこと、シ
リカとの混合時に硬化が速くなるために透明度が低下し
やすいこと等の問題が生じるからである。含水率の好ま
しい値は、65〜90重量%である。
[0008] The moisture content of the transparent heat insulating material in the present invention is determined by the mixing ratio of silica and the particle size. , the amount of thermal energy consumed is low, and sufficient insulation performance cannot be obtained; the weight of the fireproof wall tends to be large due to the increased density; and the curing is faster when mixed with silica. This is because problems such as easy reduction in transparency arise. A preferred value for the water content is 65 to 90% by weight.

【0009】本発明における水ガラスとしては、ケイ酸
ナトリウム、ケイ酸カリウムが適している。
[0009] As the water glass in the present invention, sodium silicate and potassium silicate are suitable.

【0010】0010

【作用】本発明の透明断熱材は、シリカが水ガラス中に
溶解したり、あるいはその表面のSi−OH基が水ガラ
ス中のSi−OH基と反応してSi−O−Siのネット
ワークを作ることによって、ゲル化するために流動性が
低下し、加熱されても高い粘度を維持するため沸騰の危
険性がなくなる。しかしながら平均粒径が50nm以上
のシリカを使用すると、比表面積が小さくなるため、溶
解速度が低下すると共にその表面のSi−OH基のSi
−O−Siネットワーク形成が不充分となる。全シリカ
濃度が4重量%以下の場合は、透明断熱材がネットワー
クが充分発達しないためゲル化せず、一方37重量%以
上の場合は、透明体が得られなくなる。
[Function] In the transparent heat insulating material of the present invention, silica dissolves in water glass, or Si-OH groups on its surface react with Si-OH groups in water glass to form a Si-O-Si network. This reduces fluidity due to gelation and maintains high viscosity even when heated, eliminating the risk of boiling. However, when silica with an average particle size of 50 nm or more is used, the specific surface area becomes small, so the dissolution rate decreases and the Si-OH groups on the surface
-O-Si network formation becomes insufficient. If the total silica concentration is less than 4% by weight, the network of the transparent heat insulating material will not be sufficiently developed and it will not gel, while if it is more than 37% by weight, a transparent body will not be obtained.

【0011】また本発明の透明断熱材は、全て無機物か
ら構成されるため、加熱されても水蒸気以外は、何も放
出せず、完全に無害である。
Furthermore, since the transparent heat insulating material of the present invention is entirely composed of inorganic materials, it does not emit anything except water vapor even when heated, and is completely harmless.

【0012】0012

【実施例】以下、本発明の透明断熱材を実施例及び比較
例に基づいて詳細に説明する。
[Examples] Hereinafter, the transparent heat insulating material of the present invention will be explained in detail based on Examples and Comparative Examples.

【0013】実施例1 ケイ酸ナトリウムのSiO2 /Na2 Oのモル比が
3.4の水ガラスに、平均粒径が7nmのシリカゲル粉
末を全シリカ濃度が13.5重量%になるように混合し
、さらに含水率が85重量%になるように水分を調節後
、充分に攪拌することによって断熱材を作製した。
Example 1 Silica gel powder with an average particle size of 7 nm was mixed with water glass having a molar ratio of SiO2/Na2O of sodium silicate of 3.4 so that the total silica concentration was 13.5% by weight. After adjusting the water content so that the water content was 85% by weight, the mixture was thoroughly stirred to produce a heat insulating material.

【0014】実施例2 ケイ酸ナトリウムのSiO2 /Na2 Oのモル比が
2.1の水ガラスに、平均粒径が7nmのシリカゲル粉
末を全シリカ濃度が25重量%になるように混合し、さ
らに含水率が70重量%になるように水分を調節後、充
分に攪拌することによって断熱材を作製した。
Example 2 Silica gel powder with an average particle size of 7 nm was mixed with water glass having a molar ratio of SiO2/Na2O of sodium silicate of 2.1 so that the total silica concentration was 25% by weight, and then After adjusting the water content so that the water content was 70% by weight, the mixture was sufficiently stirred to produce a heat insulating material.

【0015】実施例3 ケイ酸ナトリウムのSiO2 /Na2 Oのモル比が
4.0の水ガラスに、平均粒径が45nmのシリカゲル
粉末を全シリカ濃度が31重量%になるように混合し、
さらに含水率が65重量%になるように水分を調節後、
充分に攪拌することによって断熱材を作製した。
Example 3 Silica gel powder with an average particle size of 45 nm was mixed with water glass having a molar ratio of SiO2/Na2O of sodium silicate of 4.0 so that the total silica concentration was 31% by weight.
Furthermore, after adjusting the water content so that the water content is 65% by weight,
A heat insulating material was produced by stirring thoroughly.

【0016】実施例4 ケイ酸カリウムのSiO2 /K2 Oのモル比が3.
4の水ガラスに、平均粒径が20nmのシリカゲル粉末
を全シリカ濃度が10重量%になるように混合し、さら
に含水率が88重量%になるように水分を調節後、充分
に攪拌することによって断熱材を作製した。
Example 4 Potassium silicate has a molar ratio of SiO2/K2O of 3.
Mix silica gel powder with an average particle size of 20 nm into the water glass in step 4 so that the total silica concentration is 10% by weight, further adjust the water content so that the water content is 88% by weight, and stir thoroughly. A heat insulating material was produced using the following method.

【0017】実施例5 ケイ酸カリウムのSiO2 /K2 Oのモル比が4.
0の水ガラスに、平均粒径が7nmのシリカゲル粉末を
全シリカ濃度が23重量%になるように混合し、さらに
含水率が72重量%になるように水分を調節後、充分に
攪拌することによって断熱材を作製した。
Example 5 Potassium silicate has a molar ratio of SiO2/K2O of 4.
Mix silica gel powder with an average particle size of 7 nm in 0.0 water glass so that the total silica concentration is 23% by weight, further adjust the water content so that the water content is 72% by weight, and stir thoroughly. A heat insulating material was produced using the following method.

【0018】実施例6 ケイ酸ナトリウムのSiO2 /K2 Oのモル比が4
.0の水ガラスに、平均粒径が16nmの水性シリカゾ
ルを全シリカ濃度が20重量%になるように混合し、さ
らに含水率が75重量%になるように水分を調節後、充
分に攪拌することによって断熱材を作製した。
Example 6 The molar ratio of SiO2/K2O in sodium silicate was 4.
.. Mix an aqueous silica sol with an average particle size of 16 nm in 0.0 water glass so that the total silica concentration is 20% by weight, further adjust the water content so that the water content is 75% by weight, and stir thoroughly. A heat insulating material was produced using the following method.

【0019】実施例7 ケイ酸カリウムのSiO2 /K2 Oのモル比が3.
4の水ガラスに、平均粒径が10nmの水性シリカゾル
を全シリカ濃度が7重量%になるように混合し、さらに
含水率が92重量%になるように水分を調節後、充分に
攪拌することによって断熱材を作製した。
Example 7 Potassium silicate has a molar ratio of SiO2/K2O of 3.
Mix an aqueous silica sol with an average particle size of 10 nm into the water glass from step 4 so that the total silica concentration is 7% by weight, and then adjust the water content so that the water content is 92% by weight, and then stir thoroughly. A heat insulating material was produced using the following method.

【0020】比較例1 ケイ酸ナトリウムのSiO2 /Na2 Oのモル比が
2.1の水ガラスに、平均粒径が7nmのシリカゲル粉
末を全シリカ濃度が40重量%になるように混合し、さ
らに含水率が50重量%になるように水分を調節後、充
分に攪拌することによって断熱材を作製した。
Comparative Example 1 Silica gel powder with an average particle size of 7 nm was mixed with water glass having a molar ratio of SiO2/Na2O of sodium silicate of 2.1 so that the total silica concentration was 40% by weight, and then After adjusting the water content so that the water content was 50% by weight, the mixture was sufficiently stirred to produce a heat insulating material.

【0021】比較例2 ケイ酸カリウムのSiO2 /K2 Oのモル比が3.
4の水ガラスに、平均粒径が90nmのシリカゲル粉末
を全シリカ濃度が25重量%になるように混合し、さら
に含水率が60重量%になるように水分を調節後、充分
に攪拌することによって断熱材を作製した。
Comparative Example 2 Potassium silicate had a molar ratio of SiO2/K2O of 3.
Mix silica gel powder with an average particle size of 90 nm into the water glass in Step 4 so that the total silica concentration is 25% by weight, further adjust the water content so that the water content is 60% by weight, and then stir thoroughly. A heat insulating material was produced using the following method.

【0022】比較例3 ケイ酸ナトリウムのSiO2 /Na2 Oのモル比が
3.7の水ガラスに、グリセリンを6重量%混合し、充
分に攪拌した後、含水率が25重量%になるように水分
を調節することによって断熱材を作製した。
Comparative Example 3 6% by weight of glycerin was mixed into water glass with a molar ratio of SiO2/Na2O of sodium silicate of 3.7, and after thorough stirring, the water content was adjusted to 25% by weight. The insulation material was made by controlling the moisture content.

【0023】比較例4 ポリビニルアルコール100重量部に、グルタルジアル
デヒドを0.8重量部、CaCl2 を570重量部混
合し、含水率が80重量%になるように水分を調節後、
充分に攪拌することによって断熱材を作製した。
Comparative Example 4 0.8 parts by weight of glutardialdehyde and 570 parts by weight of CaCl2 were mixed with 100 parts by weight of polyvinyl alcohol, and after adjusting the water content so that the water content was 80% by weight,
A heat insulating material was produced by stirring thoroughly.

【0024】以上の実施例及び比較例の断熱材の密度を
測定すると共に外観の観察を行い、その結果を表1に示
した。
The densities of the heat insulating materials of the above Examples and Comparative Examples were measured and the appearance was observed, and the results are shown in Table 1.

【0025】さらに図1に示すように、各断熱材10を
耐熱接着剤11、11を用いてスペーサ12、12によ
り対向間隔Aを20mmに設定して保持した厚さBが5
mmの2枚の透明結晶化ガラス板(ファイアライト:日
本電気硝子(株) 製)13、13間に設けることによ
って加熱試験体を作製し、それらを面加熱式電気ヒータ
ーにセットし、透明結晶化ガラス板13、13の一方側
から建設省告示第1125号に定められた標準加熱曲線
に従って加熱しながら、加熱開始後1時間経過した時点
での非加熱側の透明結晶化ガラス板13の温度(非加熱
側温度)を測定し、また加熱に伴う断熱材の流動性、有
害ガスの発生の有無を観察した結果を表1に示した。
Furthermore, as shown in FIG. 1, each heat insulating material 10 is held by spacers 12, 12 using heat-resistant adhesives 11, 11, with the opposing distance A set to 20 mm, so that the thickness B is 5 mm.
A heated test specimen was prepared by placing it between two transparent crystallized glass plates (Firelight: manufactured by Nippon Electric Glass Co., Ltd.) 13, 13 mm in diameter, and set in a surface heating type electric heater. While heating from one side of the crystallized glass plates 13, 13 according to the standard heating curve specified in Ministry of Construction Notification No. 1125, the temperature of the transparent crystallized glass plate 13 on the non-heated side after 1 hour has passed from the start of heating. Table 1 shows the results of measuring the temperature on the non-heated side and observing the fluidity of the heat insulating material and the presence or absence of generation of harmful gases during heating.

【0026】[0026]

【表1】[Table 1]

【0027】表から明らかなように比較例1の断熱材は
、含水率が低いために密度が大きく、且つ硬化が速すぎ
て透明なゲルが得られず、比較例2の断熱材は、シリカ
の粒径が大きいために透明のゲルが得られず、加熱によ
って沸騰、突沸し、非常に危険であると共に断熱材が流
出して断熱効果がなくなった。また比較例3の断熱材は
、含水率が低すぎて断熱性が悪く、比較例4では有機物
の燃焼により著しい煙、悪臭が発生した。
As is clear from the table, the heat insulating material of Comparative Example 1 has a high density due to its low water content and hardens too quickly to form a transparent gel, and the heat insulating material of Comparative Example 2 is made of silica. Due to the large particle size of the gel, it was not possible to obtain a transparent gel, which caused boiling and bumping when heated, which was extremely dangerous, and caused the insulation material to flow out and lose its insulation effect. Further, the heat insulating material of Comparative Example 3 had a water content that was too low and had poor heat insulating properties, and in Comparative Example 4, significant smoke and bad odor were generated due to combustion of organic matter.

【0028】一方、実施例の断熱材は、何れも密度が小
さく、透明なゲルが得られ、さらにこれらのゲルは、加
熱時に良好な断熱性を示し、加熱により発生したガスは
、水蒸気のみであって全く無害であった。
On the other hand, the heat insulating materials of the examples all have low density and transparent gels, and furthermore, these gels exhibit good heat insulating properties when heated, and the gas generated by heating is only water vapor. It was completely harmless.

【0029】[0029]

【発明の効果】以上のように本発明の透明断熱材は、高
い透明度と耐熱性能を有し、加熱時に有毒ガスを発生す
ることがなく、しかも密度が小さいために板ガラスを使
用した耐火壁の断熱材として好適である。
Effects of the Invention As described above, the transparent heat insulating material of the present invention has high transparency and heat resistance, does not generate toxic gas when heated, and has a low density, so it is suitable for fireproof walls using plate glass. Suitable as a heat insulating material.

【図面の簡単な説明】[Brief explanation of the drawing]

【図1】加熱試験体の縦断面図である。FIG. 1 is a longitudinal cross-sectional view of a heated test specimen.

【符号の説明】[Explanation of symbols]

10  断熱材 11  耐熱接着剤 12  スペーサ 13  透明結晶化ガラス 10 Insulation material 11 Heat-resistant adhesive 12 Spacer 13 Transparent crystallized glass

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】  水ガラスと平均粒径が50nm以下の
シリカからなり、全シリカ濃度が4〜37重量%、含水
率が60重量%以上であることを特徴とする透明断熱材
1. A transparent heat insulating material comprising water glass and silica having an average particle size of 50 nm or less, having a total silica concentration of 4 to 37% by weight and a water content of 60% by weight or more.
JP2412148A 1990-12-18 1990-12-18 Transparent heat insulating material Pending JPH04219352A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2412148A JPH04219352A (en) 1990-12-18 1990-12-18 Transparent heat insulating material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2412148A JPH04219352A (en) 1990-12-18 1990-12-18 Transparent heat insulating material

Publications (1)

Publication Number Publication Date
JPH04219352A true JPH04219352A (en) 1992-08-10

Family

ID=18521025

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2412148A Pending JPH04219352A (en) 1990-12-18 1990-12-18 Transparent heat insulating material

Country Status (1)

Country Link
JP (1) JPH04219352A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2150404B1 (en) 2007-05-25 2017-06-21 AGC Glass Europe Fireproof glazing

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2150404B1 (en) 2007-05-25 2017-06-21 AGC Glass Europe Fireproof glazing
EP2150404B2 (en) 2007-05-25 2020-01-01 AGC Glass Europe Fireproof glazing

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