JPH0419818A - Grinding device for manufacture of magnetic recording medium - Google Patents
Grinding device for manufacture of magnetic recording mediumInfo
- Publication number
- JPH0419818A JPH0419818A JP12184190A JP12184190A JPH0419818A JP H0419818 A JPH0419818 A JP H0419818A JP 12184190 A JP12184190 A JP 12184190A JP 12184190 A JP12184190 A JP 12184190A JP H0419818 A JPH0419818 A JP H0419818A
- Authority
- JP
- Japan
- Prior art keywords
- substrate
- pressing roll
- magnetic recording
- recording medium
- tape
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 14
- 238000003825 pressing Methods 0.000 claims abstract description 58
- 239000000758 substrate Substances 0.000 claims abstract description 41
- 238000005498 polishing Methods 0.000 claims description 35
- 229920001875 Ebonite Polymers 0.000 abstract description 3
- 230000002159 abnormal effect Effects 0.000 description 10
- 238000000034 method Methods 0.000 description 8
- 238000009826 distribution Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 230000003746 surface roughness Effects 0.000 description 4
- 239000010409 thin film Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 239000010408 film Substances 0.000 description 3
- 238000001179 sorption measurement Methods 0.000 description 2
- WVQBLGZPHOPPFO-LBPRGKRZSA-N (S)-metolachlor Chemical compound CCC1=CC=CC(C)=C1N([C@@H](C)COC)C(=O)CCl WVQBLGZPHOPPFO-LBPRGKRZSA-N 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 239000013013 elastic material Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 238000007517 polishing process Methods 0.000 description 1
- 230000001902 propagating effect Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000002747 voluntary effect Effects 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Landscapes
- Manufacturing Of Magnetic Record Carriers (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
この発明は、磁気記録媒体の製造に用いる研磨装置に関
するものである。DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a polishing apparatus used for manufacturing magnetic recording media.
近年、固定磁気ディスク装置はその記憶容量増大を図る
ために、従来の所謂塗布型媒体に代わりスパッタリング
法やめっき法により、磁性記録層を設けた連続薄膜磁気
記録媒体を搭載したものか多くなりつつある。In recent years, in order to increase the storage capacity of fixed magnetic disk drives, more and more fixed magnetic disk drives are equipped with continuous thin-film magnetic recording media that have a magnetic recording layer formed using sputtering or plating methods instead of conventional so-called coated media. be.
連続薄膜磁気記録媒体は、その特徴として極めて優れた
表面精度を有する。現在の固定磁気ディスク装置の多く
は、その起動停止時にヘットと磁気記録媒体か接触する
コンタクトスタートストップ方式(C5S方式)を採用
しているか、優れた表面精度を有する連続薄膜磁気記録
媒体とやはり高い表面精度を有する磁気ヘットとか接触
すると互いに吸着して離れないという問題か生しる。Continuous thin film magnetic recording media are characterized by extremely excellent surface precision. Many of the current fixed magnetic disk drives either use the contact start/stop method (C5S method) in which the head and magnetic recording medium come into contact when starting or stopping, or they use continuous thin film magnetic recording media with excellent surface precision. If magnetic heads with surface precision come into contact, a problem arises in that they attract each other and do not separate.
この吸着問題を回避するために、例えば、特開昭63−
197030号公報に示されているように基板にテクス
チャリング加工と呼ばれるテープ研磨加工を施した後、
その上に連続薄膜磁気記録媒体を形成して表面に微細な
凸凹を設け、吸着現象の回避を行っている。第13図は
テクスチャリング加工に用いられた磁気記録媒体の製造
用研磨装置の模式正面図、第14図はその装置のテープ
押し付けロールの斜視図である。図において、+11は
回転可能な取り付け台(8)に取り付けられた円盤状の
基板、(2)は研磨テープ、(3)は研磨テープ(2)
を基板(1)に押し付ける押し付けロールで、硬質ゴム
や硬質ウレタン等の弾性体から成る。(4)は押し付け
ロール(3)に荷重を与えるアーム、(5)は押し付け
ロール(3)の回転中心軸、(6)は研磨テープ(2)
の巻き取りロールである。矢印a及びbはそれぞれ巻き
取りロール(6)及び取り付け台(8)の回転方向を示
す。In order to avoid this adsorption problem, for example,
After applying a tape polishing process called texturing process to the substrate as shown in Japanese Patent No. 197030,
A continuous thin-film magnetic recording medium is formed on top of this, and fine irregularities are provided on the surface to avoid the adsorption phenomenon. FIG. 13 is a schematic front view of a polishing apparatus for producing a magnetic recording medium used for texturing processing, and FIG. 14 is a perspective view of a tape pressing roll of the apparatus. In the figure, +11 is a disk-shaped substrate attached to a rotatable mounting base (8), (2) is a polishing tape, and (3) is a polishing tape (2).
A pressing roll that presses the substrate (1) against the substrate (1), and is made of an elastic material such as hard rubber or hard urethane. (4) is the arm that applies a load to the pressing roll (3), (5) is the rotation center axis of the pressing roll (3), and (6) is the polishing tape (2).
This is a take-up roll. Arrows a and b indicate the direction of rotation of the take-up roll (6) and the mounting base (8), respectively.
次に動作について説明する、研磨テープ(2)を押し付
けロール(3)で基板(1)の半径方向に押し付けた後
、巻き取りロール(6)を図中矢印aの方向に回転させ
て研磨テープ(2)を巻き取りながら、基板(1)を図
中矢印すの方向に回転させて基板(1)表面を粗化する
。この時の押し付けロール(3)の押し付け圧力は押し
付けロール(3)の幅方向に対して、第15図に示すよ
うに両端か大きく中央で小さ(なる。その為に、基板(
1)表面の加工の不均一性か生し、磁気記録媒体表面に
多くの異常突起を形成してしまう。Next, the operation will be explained. After pressing the polishing tape (2) in the radial direction of the substrate (1) with the pressing roll (3), the take-up roll (6) is rotated in the direction of arrow a in the figure, and the polishing tape is While winding up the substrate (2), the substrate (1) is rotated in the direction of the arrow in the figure to roughen the surface of the substrate (1). At this time, the pressing pressure of the pressing roll (3) in the width direction of the pressing roll (3) is large at both ends and small at the center (as shown in FIG. 15).
1) Many abnormal protrusions are formed on the surface of the magnetic recording medium due to non-uniform surface processing.
これは磁気ヘットの低浮上化を阻害する要因となり、高
記録密度を目指す現在の固定磁気ディスク装置のノステ
ム設計に大きな制約を付与することとなる。また、この
ような加工の不均一性は磁気ヘット及び磁気記録媒体の
摺動特性をも悪化させ、固定磁気ディスク装置の信頼性
確保を難しいものとしている。そのために基板(1)上
に磁性膜もしくは保護膜形成後に膜の異常突起を除去す
るために、第13図と同様の研磨装置とより細かい研磨
テープを用いてバニツンユ加工を施すか、テクスチャリ
ング加工の場合と同様に加工の不均一性か生しる。This becomes a factor that inhibits the reduction of the flying height of the magnetic head, and imposes a major restriction on the design of current fixed magnetic disk drives aiming at high recording density. In addition, such non-uniformity in processing also deteriorates the sliding characteristics of the magnetic head and magnetic recording medium, making it difficult to ensure the reliability of fixed magnetic disk drives. For this purpose, after forming a magnetic film or a protective film on the substrate (1), in order to remove abnormal protrusions on the film, a burnishing process is performed using a polishing device similar to that shown in Fig. 13 and a finer polishing tape, or a texturing process is performed. As in the case of , non-uniformity of processing occurs.
従来の磁気記録媒体の製造用研磨装置は以上のように構
成されているので、基板又はその上に設すられた記録用
磁性層の表面に研磨テープを均一な力で押し付けること
か困歎て、磁気記録媒体表面に多くの異常突起か生しる
という問題点かあった。この発明は上記のような課題を
解決するためになされたもので、基板又はその上に設け
られた記録用磁性層の表面を均一に研磨することのでき
る磁気記録媒体の製造用研磨装置を得ることを目的とし
ている。Since the conventional polishing apparatus for manufacturing magnetic recording media is constructed as described above, it is difficult to press the polishing tape with a uniform force onto the surface of the substrate or the recording magnetic layer provided thereon. However, there was a problem in that many abnormal protrusions were formed on the surface of the magnetic recording medium. This invention was made to solve the above-mentioned problems, and provides a polishing device for manufacturing magnetic recording media that can uniformly polish the surface of a substrate or a recording magnetic layer provided thereon. The purpose is to
この発明に係る磁気記録媒体の製造用研磨装置は、押し
付けロールの表面に凸凹を設けたものである。A polishing apparatus for manufacturing a magnetic recording medium according to the present invention has an uneven surface on the surface of a pressing roll.
この発明における磁気記録媒体の製造用研磨装置の押し
付けロールは基板又はその上に設けられた記録用磁性層
の表面に研磨テープを均一な力で押し付ける。The pressing roll of the polishing apparatus for manufacturing magnetic recording media according to the present invention presses the polishing tape against the surface of the substrate or the recording magnetic layer provided thereon with a uniform force.
以下、この発明の一実施例を第1図〜第3図について説
明する。第1図はこの発明による磁気記録媒体の製造用
研磨装置の模式正面図、第2図はこの発明による押し付
けロールの斜視図、第3図は第2図中の■−■部分の一
部断面図である。図において、(1)は基板で、直径3
.5インチのニンケルーリン基板を用いた。(2)は研
磨テープて、粗さ# 3000のアルミナ研磨テープ(
日本ミクロコーティング製)を用いた。(7)は硬質ゴ
ムから成る押し付けロールである。押し付けロール(7
)の表面には、第3図のように等間隔て■字形の溝か設
けである。An embodiment of the present invention will be described below with reference to FIGS. 1 to 3. FIG. 1 is a schematic front view of a polishing apparatus for manufacturing magnetic recording media according to the present invention, FIG. 2 is a perspective view of a pressing roll according to the present invention, and FIG. 3 is a partial cross-section of the section ■-■ in FIG. It is a diagram. In the figure, (1) is the substrate, with a diameter of 3
.. A 5-inch Ninkelurin substrate was used. (2) is the abrasive tape, alumina abrasive tape with a roughness of #3000 (
(manufactured by Nippon Micro Coating) was used. (7) is a pressing roll made of hard rubber. Pressing roll (7
) are provided with ■-shaped grooves at equal intervals as shown in Figure 3.
他の構成部分は従来の装置の対応部分と同しである。The other components are the same as the corresponding parts of conventional devices.
次に動作について説明する。研磨テープ(2)を押し付
けロール(7)で基板fl+に押し付け、ロール押し付
け圧力4.0kg、/国、取り付け台(8)の回転数2
00rpm、テープ送り速度10mm / sec 、
加工時間30sec及びオル−ノヨン55rpmの加工
条件で基板1)表面を研磨する。表面粗さRz= 10
0人程度に仕上げられた基板(1)の半径方向の表面粗
さ分布は第4図の実勢のようになる。比較例として従来
の押し付けロールを用いてこの実施例と同様にして加工
した場合の基板表面の粗さ分布を同し第4図に点線で示
す。図より明らかなようにこの一実施例による押し付け
ロール(7)を用いる二とて極めて均一なテクスチャリ
ング加工を実現している。また、第5図及び第6図は、
それぞれ二〇−実施例の押し付けロール(7)によるテ
クスチャリング加工を施した基板(1)表面の半径方向
の一部拡大断面図及び従来の押し付けロールによるもの
である。図から明らかなように、従来の押し付けロール
により加エされた基板表面には多くの異常突起か存在す
るのに対して、この一実施例による押し付けロール(7
)で加工された基板(1)表面には異常突起か観測され
ない。これはこの一実施例の押し付けロール(7)を用
いた場合、溝部の存在により応力の伝播か分断されるこ
とて押し付けロール(7)表面の変形を抑制して、基板
(1)表面の押し付け圧力を第7図に示すように均一な
ものとすることかてきるので、研磨テープ(2)と基板
(1)との均一な接触状態を実現することかできる。一
方、従来の押し付けロールては、接触部表面か押し付け
ロールの幅方向に連続であるため、端部に発生した応力
がロール中心部へと伝播し、押し付けロール表面の形状
か変形してしまう。Next, the operation will be explained. The polishing tape (2) is pressed onto the substrate fl+ with a pressing roll (7), the roll pressing pressure is 4.0 kg, /country, and the rotation speed of the mounting base (8) is 2.
00 rpm, tape feed speed 10 mm/sec,
The surface of the substrate 1) is polished under the processing conditions of a processing time of 30 seconds and a speed of 55 rpm. Surface roughness Rz=10
The surface roughness distribution in the radial direction of the substrate (1) that has been finished to about 0 degrees is as shown in the actual situation in FIG. As a comparative example, the roughness distribution of the substrate surface when processed in the same manner as in this example using a conventional pressing roll is shown in FIG. 4 by dotted lines. As is clear from the figure, extremely uniform texturing is achieved using the pressing roll (7) according to this embodiment. In addition, Figures 5 and 6 are
20-A partially enlarged sectional view in the radial direction of the surface of the substrate (1) subjected to texturing by the pressing roll (7) of Example 20 and a conventional pressing roll, respectively. As is clear from the figure, there are many abnormal protrusions on the surface of the substrate processed by the conventional pressing roll, whereas the pressing roll according to this embodiment (7
) No abnormal protrusions were observed on the surface of the substrate (1). This is because when the pressing roll (7) of this embodiment is used, the presence of the grooves prevents the stress from propagating or breaking, thereby suppressing the deformation of the pressing roll (7) surface and pressing the surface of the substrate (1). Since the pressure can be made uniform as shown in FIG. 7, it is possible to realize a uniform contact state between the polishing tape (2) and the substrate (1). On the other hand, in a conventional pressing roll, since the contact surface is continuous in the width direction of the pressing roll, the stress generated at the end propagates to the center of the roll, deforming the shape of the pressing roll surface.
次にこの一実施例による押し付けロール(7)を備えた
研磨装置でバニッンユ加工した例について説明する。バ
ニッンユ加工はテクスチャリング加工で残存した磁気記
録媒体表面の異常突起を除去する工程である。第8図に
示した異常突起を有する磁気記録媒体をこの一実施例に
よる押し付けロール(7)で研磨した結果を第9図に、
従来の押し付けロールで研磨した結果を第10図に示す
。図から明らかなように、従来の押し付けロールを用い
た場合は、異常突起の除去か不十分てあり、また新たな
異常突起か形成されている。一方、二〇−実施例による
押し付けロール(7)を用いた場合は、完全に異常突起
か除去されている。それぞれの磁気記録媒体についてグ
ライドテストを実施したところ、従来の押し付けロール
を用いた場合の磁気記録媒体では、フライングハイド0
.20μm以下てのヘット浮上はできなかったか、この
一実施例の押し付けロール(7)を用いた場合の磁気記
録媒体では、0.10μmまでのヘッド浮上が可能であ
った。Next, an example in which a burnishing process is performed using a polishing apparatus equipped with a pressing roll (7) according to this embodiment will be explained. Baninyu processing is a process for removing abnormal protrusions on the surface of a magnetic recording medium that remain after texturing processing. The results of polishing the magnetic recording medium having abnormal protrusions shown in FIG. 8 with the pressing roll (7) according to this embodiment are shown in FIG.
FIG. 10 shows the results of polishing with a conventional pressing roll. As is clear from the figure, when the conventional pressing roll is used, abnormal protrusions are not sufficiently removed, and new abnormal protrusions are formed. On the other hand, when the pressing roll (7) according to Example 20 was used, the abnormal protrusions were completely removed. A glide test was conducted on each magnetic recording medium, and it was found that the magnetic recording medium using a conventional pressing roll had a flying hide of 0.
.. It was not possible to fly the head up to 20 .mu.m, or it was possible to fly the head up to 0.10 .mu.m in the magnetic recording medium using the pressing roll (7) of this example.
なお、上記一実施例では押し付けロール表面にV字形の
断面形状を有する溝を設けた場合を示したか、第11図
及び第12図に示したような断面形状か凹形成いは円弧
形である溝を設けてもよ(、上記一実施例と同様の効果
を奏する。In addition, in the above-mentioned example, a groove having a V-shaped cross section is provided on the surface of the pressing roll, or a groove having a cross-sectional shape as shown in FIG. 11 and FIG. A certain groove may also be provided (the same effect as in the above embodiment can be achieved).
また、上記第1〜第3の実施例では、凸凹か押し付けロ
ールの周方向に連続した場合を示したか、凸凹か海鳥の
関係にある場合でもよく、上記第1〜第3の実施例と同
様の効果を奏する。Furthermore, in the first to third embodiments described above, the case where the unevenness is continuous in the circumferential direction of the pressing roll is shown, but it is also possible to have a relationship between the unevenness and the seabird, similar to the above first to third embodiments. It has the effect of
以上のように、この発明によれば磁気記録媒体の製造用
研磨装置を、基板又はその上に設けられた記録用磁性層
の表面に接触する研磨テープと、表面に凸凹を有し上記
研磨テープを上記基板又は上記記録用磁性層の表面に押
し付けロールを備えるように構成したのて、基板又はそ
の上に設けられた記録用磁性層の表面を均一に研磨する
ことのできる磁気記録媒体の製造用研磨装置か得られる
効果かある。As described above, according to the present invention, a polishing apparatus for manufacturing a magnetic recording medium is provided that includes a polishing tape that contacts the surface of a substrate or a recording magnetic layer provided thereon, and a polishing tape that has an uneven surface. manufacturing a magnetic recording medium capable of uniformly polishing the surface of the substrate or the recording magnetic layer provided thereon by comprising a pressing roll on the surface of the substrate or the recording magnetic layer; There are some effects that can be obtained with polishing equipment.
第1図はこの発明による磁気記録媒体の製造用研磨装置
の模式正面図、第2図はこの発明による押し付けロール
の斜視図、第3図は第2図中の■■部分の一部断面図、
第4図はこの発明と従来の押し付けロールをそれぞれ用
いてテクスチャリング加工を施した基板の半径方向の表
面粗さ分布を示す図、第5図及び第6図はそれぞれ、こ
の一実施例の押し付けロールによるテクスチャリング加
工を施した基板表面の半径方向の一部拡大断面図及び従
来の押し付けロールによるものの一部拡大断面図、第7
図はこの一実施例の押し付けロールで研磨テープを基板
に押し付けた時の押し付けロール幅方向に対する押し付
け圧力の分布、第8図はバニッシュ加工に用いた磁気記
録媒体表面の一部拡大断面図、第9図及び第10図は第
8図の表面粗さの磁気記録媒体を、この発明の押し付け
ロール及び従来の押し付けロールを用いてバニッシュ加
工した後の表面一部拡大断面図、第11図及び第12図
はこの発明の他の実施例による押し付けロールの一部断
面図、第13図は従来のテクスチャリング加工に用いら
れた磁気記録媒体の製造用研磨装置の模式正面図、第1
4図はその装置の押し付けロールの斜視図、第15図は
従来の押し付けロールで研磨テープを基板に押し付けた
時の押し付けロール輻方向に対する押し付け圧力の分布
を示す図である。 図において、(])は基板、(2)
は研磨テープ、(7)は押し付けロールである。
第1図
a
第3図
第4図
第5図
第6図
第7図
押し付170−ルのl陽春間のイf1五第8因
第9図
第10図
第11図
第12図
第13図
第15図
ナヂしi寸jブロールの’j4.’i同のイf11手
続
補
正
書(自発)
平成 2年
月 日FIG. 1 is a schematic front view of a polishing apparatus for manufacturing magnetic recording media according to the present invention, FIG. 2 is a perspective view of a pressing roll according to the present invention, and FIG. 3 is a partial cross-sectional view of the part ■■ in FIG. ,
FIG. 4 is a diagram showing the radial surface roughness distribution of a substrate textured using the present invention and a conventional pressing roll, respectively, and FIGS. Partially enlarged cross-sectional view in the radial direction of the substrate surface subjected to texturing processing using a roll, and a partially enlarged cross-sectional view of the substrate surface subjected to texturing processing using a conventional pressing roll, No. 7
The figure shows the distribution of the pressing pressure in the width direction of the pressing roll when the polishing tape is pressed against the substrate using the pressing roll of this embodiment. 9 and 10 are partially enlarged sectional views of the surface of a magnetic recording medium having the surface roughness shown in FIG. 8 after burnishing using the pressing roll of the present invention and the conventional pressing roll, and FIGS. FIG. 12 is a partial sectional view of a pressing roll according to another embodiment of the present invention, FIG. 13 is a schematic front view of a polishing apparatus for manufacturing magnetic recording media used for conventional texturing processing, and FIG.
FIG. 4 is a perspective view of a pressing roll of the device, and FIG. 15 is a diagram showing the distribution of pressing pressure in the pressing roll radius direction when a polishing tape is pressed against a substrate with a conventional pressing roll. In the figure, (]) is the substrate, (2)
(7) is a polishing tape and a pressing roll. Fig. 1 a Fig. 3 Fig. 4 Fig. 5 Fig. 6 Fig. 7 Pressing 170-le l yang spring time f15 8th factor Fig. 9 Fig. 10 Fig. 11 Fig. 12 Fig. 13 Figure 15 Najishi i size j brawl'j4. 'I IF11 Procedural Amendment (Voluntary) Date, Month, 1990
Claims (1)
する研磨テープと、上記研磨テープを上記基板又は上記
記録用磁性層の表面に押し付ける押し付けロールを備え
た磁気記録媒体の製造用研磨装置において、上記押し付
けロールの表面に凸凹を設け上記基板又は上記記録用磁
性層の表面を均一に研磨するようにしたことを特徴とす
る磁気記録媒体の製造用研磨装置。A polishing apparatus for manufacturing a magnetic recording medium, comprising a polishing tape that contacts the surface of a substrate or a recording magnetic layer provided thereon, and a pressing roll that presses the polishing tape against the surface of the substrate or the recording magnetic layer. A polishing apparatus for manufacturing a magnetic recording medium, characterized in that the surface of the pressing roll is provided with irregularities so as to uniformly polish the surface of the substrate or the recording magnetic layer.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP12184190A JPH0419818A (en) | 1990-05-12 | 1990-05-12 | Grinding device for manufacture of magnetic recording medium |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP12184190A JPH0419818A (en) | 1990-05-12 | 1990-05-12 | Grinding device for manufacture of magnetic recording medium |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH0419818A true JPH0419818A (en) | 1992-01-23 |
Family
ID=14821260
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP12184190A Pending JPH0419818A (en) | 1990-05-12 | 1990-05-12 | Grinding device for manufacture of magnetic recording medium |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0419818A (en) |
-
1990
- 1990-05-12 JP JP12184190A patent/JPH0419818A/en active Pending
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