JPH04171384A - Composite layer rubber hose - Google Patents

Composite layer rubber hose

Info

Publication number
JPH04171384A
JPH04171384A JP29630590A JP29630590A JPH04171384A JP H04171384 A JPH04171384 A JP H04171384A JP 29630590 A JP29630590 A JP 29630590A JP 29630590 A JP29630590 A JP 29630590A JP H04171384 A JPH04171384 A JP H04171384A
Authority
JP
Japan
Prior art keywords
rubber
layer
acrylic
vulcanizate
rubber layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP29630590A
Other languages
Japanese (ja)
Inventor
Tomoaki Okita
智昭 沖田
Masayoshi Ichikawa
市川 昌好
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyoda Gosei Co Ltd
Original Assignee
Toyoda Gosei Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyoda Gosei Co Ltd filed Critical Toyoda Gosei Co Ltd
Priority to JP29630590A priority Critical patent/JPH04171384A/en
Publication of JPH04171384A publication Critical patent/JPH04171384A/en
Pending legal-status Critical Current

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Abstract

PURPOSE:To achieve the high between-layer adhesiveness by forming a rubber layer interposed between a rubber layer of acrylic group rubber and a fluorinated vinylidene resin and a rubber layer of epichlorohydrine rubber vulcanizate from an acrylic rubber vulcanizate and using the vulcanization system of dithiocarbamic acid zinc salt and dithiocarbamic acid ferric salt system, in a rubber hose consisting of the above-described both rubber layers. CONSTITUTION:An inner surface rubber layer 1 is made of a blend rubber vulcanizate of acrylic rubber and fluorinated vinylidene resin, and an outer surface rubber layer 3 is made of a rubber vulcanizate of epichlorohydrine rubber. An interposed layer between the above-described both layers is made of acrylic rubber, and the vulcanization system for the acrylic rubber is the common used system of dithiocarbamic acid zinc salt and dithiocarbamic acid ferric salt. The blend substance contains acrylic rubber and fluorinated vinylidene resin, and the weight mixing ratio for the former/latter is 95/5-40/60. Accordingly, the sufficient between-layer adhesiveness permitting the installation at the part where vibration is applied on an automile, etc., is provided, and the high gasoline deterioration resistance and high abrasion resistance can be provided.

Description

【発明の詳細な説明】 〈産業上の利用分野〉 本発明は、ゴムホースに関する。特に、燃料ホースに適
用した場合好適な発明である。
DETAILED DESCRIPTION OF THE INVENTION <Industrial Application Field> The present invention relates to a rubber hose. This invention is particularly suitable when applied to fuel hoses.

以下の説明で配合単位は、特にことわらない限り、重量
単位である。
In the following description, the compounding unit is a weight unit unless otherwise specified.

〈従来の技術〉 ここでは、燃料ホースを例に採り説明をするがこれに限
られるものではない。
<Prior Art> Here, explanation will be given using a fuel hose as an example, but the invention is not limited to this.

上記タイプの燃料ホースとして、例えば、時開−昭62
−51439号公報で提案されているものがある゛(第
2図参照)。
As the above type of fuel hose, for example,
There is one proposed in Publication No. 51439 (see Figure 2).

内面ゴム層1と外面ゴム層3と内面ゴム層lと外面ゴム
層3との間に介在する補強層5とからなる構成である。
The structure includes an inner rubber layer 1, an outer rubber layer 3, and a reinforcing layer 5 interposed between the inner rubber layer 1 and the outer rubber layer 3.

そして、耐劣化ガソリン性等の見地から、内面ゴム層l
を、アクリル系ゴムとフッ化ビニリデン樹脂(以下rP
VDFJ )とのブレンド物(以下rAFRJと略す、
)のゴム加硫物で、外面ゴム層3を耐ガス透過性・耐オ
ゾン性等の見地からエピクロロヒドリンゴム(以下単に
「ヒドリンゴム」と称す、)のゴム加硫物で形成した複
層ゴムホースが提案されている。
From the standpoint of deterioration gasoline resistance, etc., the inner rubber layer l
, acrylic rubber and vinylidene fluoride resin (rP
VDFJ) (hereinafter abbreviated as rAFRJ)
), and the outer rubber layer 3 is formed from a rubber vulcanizate of epichlorohydrin rubber (hereinafter simply referred to as "hydrin rubber") from the viewpoint of gas permeability and ozone resistance. is proposed.

〈発明が解決しようどする課題〉 しかし、昨今、燃料ホースの高性能化の要求に伴ない、
上記内面ゴム層(APR層)1と外面ゴム層(ヒドリン
ゴム層)3との各ゴム加硫物の間により高い接着性が要
求されるようになってきた特に、内面ゴム層1、補強層
5、外面ゴム層3を略同時的にかつ連続的に同一部位で
成形するような連続成形法で成形するような場合(特開
昭51−100161号公報等参照)、接着剤を介在さ
せずに、加硫接着だけで一体化する必要があり、内面ゴ
ム層と外面ゴム層との間に高度の接着性を得がたかった
<Problems to be solved by the invention> However, with the recent demand for higher performance fuel hoses,
Higher adhesion has become required between the rubber vulcanizates of the inner rubber layer (APR layer) 1 and the outer rubber layer (hydrin rubber layer) 3, especially the inner rubber layer 1 and the reinforcing layer 5. When the outer rubber layer 3 is molded by a continuous molding method in which the outer rubber layer 3 is molded substantially simultaneously and continuously at the same location (see Japanese Patent Application Laid-Open No. 100161/1989, etc.), it is possible to mold the outer rubber layer 3 without using an adhesive. , it was necessary to integrate them only by vulcanization adhesion, and it was difficult to obtain a high degree of adhesion between the inner rubber layer and the outer rubber layer.

〈課題を解決するための手段〉 そこで、ヒドリンゴム加硫物とAPR加硫物の双方に良
好な密着性を有する介在層を形成する材料を模索して、
特定加硫系のアクリルゴムで当該介在層を形成すればよ
いことを見出し、下記構成の複層ゴムホースに想到した
<Means for solving the problem> Therefore, we searched for a material that forms an intervening layer that has good adhesion to both the hydrin rubber vulcanizate and the APR vulcanizate.
We discovered that the intervening layer could be formed from a specific vulcanized acrylic rubber, and came up with a multilayer rubber hose with the following configuration.

APR層とヒドリンゴム層とを具備するゴムホースにお
いて、これらの両層の間に介在層が、アクリルゴムで形
成され、該アクリルゴムの加硫系がジチオカルバミン酸
亜鉛(以下「PZ」と略す、)とジチオカルバミン酸第
二鉄(以下r ”I’ T FEJ)の併用系である、
ことを特徴とする。
In a rubber hose comprising an APR layer and a hydrin rubber layer, an intervening layer between these two layers is formed of acrylic rubber, and the vulcanization system of the acrylic rubber is zinc dithiocarbamate (hereinafter abbreviated as "PZ"). It is a combination system of ferric dithiocarbamate (hereinafter referred to as "I' T FEJ"),
It is characterized by

く手段の詳細な説明〉 (1)本発明の複層ゴムホースは、ヒドリンゴムヒドリ
ンゴム層とAPRゴム層とを具備するものならば、特に
限定されないが、例えば、燃料ホースに適用する場合、
従来と同様内面ゴム層1、補強層5及び外面ゴム層3と
を具備するが、さらに、本発明では、内面ゴム層1と外
面ゴム層3との間に実質的に両層を介在する中間ゴム層
7を具備する。なお、補強層5は、通常、合成繊維糸で
スパイラルにより形成され網目は粗である。
Detailed Description of Means for Carrying Out the Effects> (1) The multilayer rubber hose of the present invention is not particularly limited as long as it includes a hydrin rubber layer and an APR rubber layer, but for example, when applied to a fuel hose,
Although the inner rubber layer 1, the reinforcing layer 5, and the outer rubber layer 3 are provided as in the conventional case, the present invention further includes an intermediate layer between the inner rubber layer 1 and the outer rubber layer 3, which substantially interposes both layers. A rubber layer 7 is provided. Note that the reinforcing layer 5 is usually formed of synthetic fiber yarn in a spiral manner and has a coarse mesh.

(2)上記内面ゴム層1は、APRゴム加硫物で形成さ
れている。
(2) The inner rubber layer 1 is formed of an APR rubber vulcanizate.

ここでAPRとは、アクリルゴムとPVDFとを含有し
重量混合比が前者/後者=9515〜40/60である
ブレンド物のことである。
APR herein refers to a blend containing acrylic rubber and PVDF and having a weight mixing ratio of the former/latter = 9515 to 40/60.

■上記アクリルゴムには、アクリル酸アルキルエステル
と2−クロロエチルビニルエーテルとの共重合体でrA
CMJの略号で示されるタイプ、および、アクリル酸ア
ルキルエステルとアクリロニトリルとの共重合体でrA
NMJの略号で示されるタイプ、いずれのタイプのもの
も含まれる。
■The above acrylic rubber is a copolymer of acrylic acid alkyl ester and 2-chloroethyl vinyl ether.
The type indicated by the abbreviation CMJ, and the copolymer of acrylic acid alkyl ester and acrylonitrile.
It includes any type indicated by the abbreviation NMJ.

耐寒性の見地からは、ACMが望ましい。From the viewpoint of cold resistance, ACM is preferable.

具体的には、前述の特開昭62−51439号公報に例
示されているもの、即ち、(a)アクリル酸アルキルエ
ステル及び/又はアクルル酸アルコキシ置換アルキルエ
ステル化合物30〜99.9%、(b)架橋性子ツマ−
0,1〜lO%、および、(c)前記(a) 、(b)
と共重合可能な他のエチレン性化合物0〜70%の重量
組成を有するものが使用可能である。上記架橋性モノマ
ーとしては、通常、アリルグリシジルヘーテル等のエポ
キシ基含有エチレン性不飽和化合物を使用する。
Specifically, those exemplified in the above-mentioned JP-A No. 62-51439, namely (a) 30 to 99.9% of an acrylic acid alkyl ester and/or an acrylic acid alkoxy-substituted alkyl ester compound, (b) ) cross-linked polymer
0.1 to 1O%, and (c) the above (a), (b)
It is possible to use compounds having a weight composition of 0 to 70% of other ethylenic compounds copolymerizable with the ethylenic compound. As the crosslinking monomer, an epoxy group-containing ethylenically unsaturated compound such as allyl glycidyl ether is usually used.

■上記PVDFの含量が、5部未満では、耐劣化ガソリ
ン性を得がたく、60部を超えると樹脂的性質が強くな
り望ましくない、望ましいPVDF含量は、10〜40
部である。
■ If the PVDF content is less than 5 parts, it is difficult to obtain anti-aging gasoline properties, and if it exceeds 60 parts, the resin properties become strong, which is undesirable.The desirable PVDF content is 10 to 40 parts.
Department.

(2)外面ゴム層3はヒドリンゴム加硫物で形成されて
いる。
(2) The outer rubber layer 3 is made of hydrin rubber vulcanizate.

上記エビクロロヒドリン系ゴムには、エビクロロヒドリ
ン単独重合体で「CO」の略号で示されるタイプ、エビ
クロロヒドリンとエチレンオキシドとの共重合体で、r
EcOJの略号で示されるタイプ等、汎用のものを使用
可能である。
The above-mentioned shrimp chlorohydrin rubber includes shrimp chlorohydrin homopolymer, which is indicated by the abbreviation "CO," shrimp chlorohydrin and ethylene oxide copolymer, and r
A general-purpose type, such as the type indicated by the abbreviation EcOJ, can be used.

(3)上記介在層がアクリルゴム加硫物で形成されてい
る。
(3) The intervening layer is made of acrylic rubber vulcanizate.

■上記アクリルゴムは、上記内面ゴム層lのブレンドベ
ースに使用したものと同様のものを使用可能である。
(2) The same acrylic rubber as that used for the blend base of the inner rubber layer 1 can be used.

■上記アクリルゴム加硫物の加硫系が、ジチオカルバミ
ン酸亜鉛(PZ)とジチオカルバミン酸第二鉄(以下「
TTFE」)の併用系である。それ以外では、充分な本
発明の効果を奏し力≦たl/)。
■The vulcanization system of the above acrylic rubber vulcanizate contains zinc dithiocarbamate (PZ) and ferric dithiocarbamate (hereinafter referred to as "
It is a combined use system of TTFE). Otherwise, the effect of the present invention is sufficient.

■そして上記加硫系におけPzとTTFEとの配合量は
、通常、PZ+TTFE=0.6〜3,0PHR(望ま
しくは1.1〜2.5  P)IR)であり、PZ/T
TFE (重量比)=0.8〜3(望ましくcま1.2
〜l、5)とする。
■The blending amount of Pz and TTFE in the above vulcanization system is usually PZ + TTFE = 0.6 to 3.0 PHR (preferably 1.1 to 2.5 PHR), and PZ/T
TFE (weight ratio) = 0.8 to 3 (preferably c to 1.2
~l, 5).

ここで、PZは加硫剤的作用を担い、TTFEは加硫促
進剤的作用を担う。
Here, PZ acts as a vulcanizing agent, and TTFE acts as a vulcanization accelerator.

■ここで、中間ゴム層7の肉厚は、0.2〜1.0mm
tが望ましい。0.2mm を未満では、充分な接着性
介在層の作用を奏し難く、 1. Omm tまでの肉
厚があれば接着性介在層の作用としては十分である(4
)上記APR、ヒドリンゴム、アクリルゴムの各ゴム成
分には、補強剤(ex、カーボンブラック)、可塑剤、
加工助剤、加硫促進剤、加硫剤、老化防止剤、その他の
副資材を配合し、ロール、バンバリーミキサ−、インタ
ーミキサー等を使用して混練することにより、ゴムホー
ス用材料を調製する。
■Here, the thickness of the intermediate rubber layer 7 is 0.2 to 1.0 mm.
t is desirable. If the thickness is less than 0.2 mm, it is difficult for the adhesive intervening layer to function sufficiently. A wall thickness of up to 0 mm t is sufficient for the adhesive intervening layer (4
) Each rubber component of the above APR, hydrin rubber, and acrylic rubber contains a reinforcing agent (ex, carbon black), a plasticizer,
A material for a rubber hose is prepared by blending processing aids, vulcanization accelerators, vulcanizing agents, anti-aging agents, and other auxiliary materials and kneading using a roll, Banbury mixer, intermixer, etc.

各ゴムホース用材料は、補強層形成装置(例えば、スパ
イラル装置)を挟んで配設された複数台の押出機から押
出されて、又は、前述の補強ホースの連続成形装置を用
いて略同時的に押出されて、複層補強ゴムホースの各層
となる。
The materials for each rubber hose are extruded from a plurality of extruders arranged with a reinforcing layer forming device (for example, a spiral device) in between, or almost simultaneously using the continuous reinforcing hose forming device described above. It is extruded into layers of a multi-layer reinforced rubber hose.

(4)なお、補強層は、通常、レゾルシン・ホルマリン
・ラテックス系の接着剤処理をしたナイロン糸又はポリ
エステル糸を使用し、スパイラル装置でスパイラル層と
して形成する。但し押出連続成形装置を用いるとか補強
層への接着剤処理なしのものも使用できる。
(4) The reinforcing layer is usually formed as a spiral layer using a spiral device using nylon thread or polyester thread treated with a resorcinol/formalin/latex adhesive. However, it is also possible to use a continuous extrusion molding device or to use a reinforcing layer without adhesive treatment.

〈発明の作用・効果〉 本発明の複層ゴムホースは、AFR層とヒドリンゴム層
とを具備するゴムホースにおいて、これらの両層の間に
介在層が、アクリルゴムで形成され、該アクリルゴムの
加硫系がPZとTTFEとの併用系であることを特徴と
することにより、下記のような作用・効果を奏する。
<Operations and Effects of the Invention> The multilayer rubber hose of the present invention is a rubber hose comprising an AFR layer and a hydrin rubber layer, in which an intervening layer is formed of acrylic rubber between these two layers, and the acrylic rubber is vulcanized. Since the system is characterized by being a combination system of PZ and TTFE, the following actions and effects can be achieved.

AFR層とヒドリンゴム層との開本発明の特定加硫系の
アクリルゴム層を介在させた場合、後述の実施例で示す
如く、該アクリルゴム層はそれぞれAFR層およびヒド
リンゴム層と良好な加硫接着が可能となる。また、本加
硫系のアクリルゴム加硫物は、他の加硫系に比して、糸
劣化促進性が小さい。
When an acrylic rubber layer of the specific vulcanization system of the present invention is interposed between the AFR layer and the hydrin rubber layer, the acrylic rubber layer has good vulcanization adhesion with the AFR layer and the hydrin rubber layer, respectively, as shown in the examples below. becomes possible. Furthermore, the acrylic rubber vulcanizate of this vulcanization system has a lower ability to accelerate yarn deterioration than other vulcanization systems.

従って、自動車のエンジンルーム内等の振動な受ける部
位に繕装可能な層間接着性を充分備え、高度の耐劣化ガ
ソリン性および耐摩耗性を具備する複層ゴムホースを提
供できる。
Therefore, it is possible to provide a multilayer rubber hose that has sufficient interlayer adhesion to be able to be repaired in areas subject to vibration, such as in the engine room of an automobile, and has high deterioration gasoline resistance and abrasion resistance.

また、内面ゴム層、補強層、外面ゴム層を略同時的にか
つ連続的に同一部位で成形するような連続成形法で成形
することも可能となり、高品質の複層ゴムホースを生産
性良好に製造可能となる。
In addition, it is now possible to mold the inner rubber layer, reinforcing layer, and outer rubber layer almost simultaneously and continuously in the same area using a continuous molding method, making it possible to produce high-quality multilayer rubber hoses with good productivity. Manufacturable.

〈試験例〉 以下、本・発明の効果を確認するために行なった試験例
について説明をする。
<Test Examples> Test examples conducted to confirm the effects of the present invention will be explained below.

(1)第1〜4表に示すAPR,ANM−1・2、ヒド
リンゴム、CSMの各ゴム配合物を混線後、カレンダー
リングにより略2mmtのシーティグしたものを所定大
きさ裁断して、APR層/ANM層、ANM層/層上ヒ
ドリンゴム層合せで、積層体を形成し、該積層体を加硫
成形(条件:150℃×60分)後、24h放置した後
、180°剥離試験(引っ張り速度: 50 mm/ 
m1n)を行なった、それらの結果を第5表に示すが、
本発明に使用利用する各層ゴム層の層間接着力は、充分
大きいのに対し、ANMが他の加硫系であるANM−2
層や、C3M層とEC0層の層間接着力が格段に小さい
(1) After mixing each rubber compound of APR, ANM-1/2, hydrin rubber, and CSM shown in Tables 1 to 4, sheeting approximately 2 mmt by calendering was cut into a predetermined size, and the APR layer/ A laminate was formed by combining the ANM layer and the ANM layer/hydrin rubber layer on the layer, and the laminate was vulcanized and molded (conditions: 150°C x 60 minutes), left for 24 hours, and then subjected to a 180° peel test (pulling speed: 50mm/
m1n), and the results are shown in Table 5.
The interlayer adhesion of each rubber layer used in the present invention is sufficiently large, whereas ANM-2, which is a different vulcanization system,
The interlayer adhesion between the C3M layer and the EC0 layer is extremely low.

(2)また、未処理のPET系ポリエステル糸(初期強
度+3.8kgf)を上記ANM−1・2の各配合処方
の未加硫ゴムシートを挟んで金型で圧縮成形加硫を行な
った後、各層を取り出し、糸強度を測定した。その結果
、本発明に使用するANM−1の場合、3.5 kgf
で変化率−7%であったのに対し、他の加硫系であるA
NM−2の場合、23 kgfであり変化率−39%で
あった。
(2) In addition, untreated PET-based polyester yarn (initial strength + 3.8 kgf) was compressed and vulcanized in a mold with unvulcanized rubber sheets of the above ANM-1 and 2 formulations sandwiched between them. , each layer was taken out and the yarn strength was measured. As a result, in the case of ANM-1 used in the present invention, 3.5 kgf
The change rate was -7% in A, which is another vulcanization system.
In the case of NM-2, it was 23 kgf and the rate of change was -39%.

(3)なお、ANM−1・2の各配合処方のゴム加硫特
性・ゴム加硫物物性について第6表に参考的に記す。
(3) The rubber vulcanization properties and physical properties of the rubber vulcanizate of each compounding formulation of ANM-1 and 2 are listed for reference in Table 6.

第  1  表 二士豆 第  2  表 第  3  表 第  4  表 第  5  表 (接着強さ単位;にgf/254cm)第6表 ANM
:  士
Table 1 Futashizu Table 2 Table 3 Table 4 Table 5 (Adhesive strength unit: gf/254cm) Table 6 ANM
: Master

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本発明を適用可能な燃料ホース(複層ゴムホー
ス)の−例を示す斜視図、 第2図は従来の燃料ホースの一例を示す斜視図である。 l・・・内面ゴム層、 3・・・外面ゴム層、 5・・・補強層、 7・・・中間ゴムJiF(介在層)4 特  許  出  願  人
FIG. 1 is a perspective view showing an example of a fuel hose (multilayer rubber hose) to which the present invention can be applied, and FIG. 2 is a perspective view showing an example of a conventional fuel hose. 1... Inner surface rubber layer, 3... Outer surface rubber layer, 5... Reinforcement layer, 7... Intermediate rubber JiF (intervening layer) 4 Patent applicant

Claims (1)

【特許請求の範囲】  アクリル系ゴムとフッ化ビニリデン樹脂とのブレンド
物の加硫物で形成されるゴム層と、エピクロロヒドリン
ゴム加硫物で形成されるゴム層とを具備するゴムースに
おいて、 これらの両層の間に介在させるゴム層を、アクリルゴム
加硫物で形成し、 該アクリルゴム加硫物の加硫系が、ジチオカルバミン酸
亜鉛(以下「PZ」と略す。)とジチオカルバミン酸第
二鉄(以下「TTFE」)の併用系である、 ことを特徴とする複層ゴムホース。
[Scope of Claims] A rubber mousse comprising a rubber layer formed from a vulcanizate of a blend of acrylic rubber and vinylidene fluoride resin, and a rubber layer formed from an epichlorohydrin rubber vulcanizate, The rubber layer interposed between these two layers is formed of an acrylic rubber vulcanizate, and the vulcanization system of the acrylic rubber vulcanizate contains zinc dithiocarbamate (hereinafter abbreviated as "PZ") and zinc dithiocarbamate. A multilayer rubber hose characterized by being a combination system of diferonite (hereinafter referred to as "TTFE").
JP29630590A 1990-10-31 1990-10-31 Composite layer rubber hose Pending JPH04171384A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP29630590A JPH04171384A (en) 1990-10-31 1990-10-31 Composite layer rubber hose

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP29630590A JPH04171384A (en) 1990-10-31 1990-10-31 Composite layer rubber hose

Publications (1)

Publication Number Publication Date
JPH04171384A true JPH04171384A (en) 1992-06-18

Family

ID=17831832

Family Applications (1)

Application Number Title Priority Date Filing Date
JP29630590A Pending JPH04171384A (en) 1990-10-31 1990-10-31 Composite layer rubber hose

Country Status (1)

Country Link
JP (1) JPH04171384A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104613251A (en) * 2015-01-30 2015-05-13 柳州市二和汽车零部件有限公司 High-pressure rubber pipe

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104613251A (en) * 2015-01-30 2015-05-13 柳州市二和汽车零部件有限公司 High-pressure rubber pipe

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