JPH04154978A - Surface treating device for aluminum or its alloy - Google Patents
Surface treating device for aluminum or its alloyInfo
- Publication number
- JPH04154978A JPH04154978A JP27409390A JP27409390A JPH04154978A JP H04154978 A JPH04154978 A JP H04154978A JP 27409390 A JP27409390 A JP 27409390A JP 27409390 A JP27409390 A JP 27409390A JP H04154978 A JPH04154978 A JP H04154978A
- Authority
- JP
- Japan
- Prior art keywords
- treatment
- water
- liquid chemicals
- product
- shower
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 9
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 9
- 239000000956 alloy Substances 0.000 title claims description 4
- 229910045601 alloy Inorganic materials 0.000 title claims description 4
- 239000000126 substance Substances 0.000 claims abstract description 34
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 22
- 238000004381 surface treatment Methods 0.000 claims abstract description 10
- 239000008237 rinsing water Substances 0.000 claims 1
- 238000005406 washing Methods 0.000 abstract description 13
- 239000007788 liquid Substances 0.000 abstract description 8
- 238000006243 chemical reaction Methods 0.000 abstract description 7
- MWUXSHHQAYIFBG-UHFFFAOYSA-N Nitric oxide Chemical compound O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 9
- 238000005498 polishing Methods 0.000 description 9
- 238000000034 method Methods 0.000 description 7
- 239000007789 gas Substances 0.000 description 6
- 230000007547 defect Effects 0.000 description 3
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229910017604 nitric acid Inorganic materials 0.000 description 2
- 229910002651 NO3 Inorganic materials 0.000 description 1
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 238000005282 brightening Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000005238 degreasing Methods 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 238000002203 pretreatment Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
Landscapes
- ing And Chemical Polishing (AREA)
Abstract
Description
【発明の詳細な説明】
〔発明の目的〕
(産業上の利用分野)
本発明はアルミニウム又はその合金の表面処理に関する
もので、特に化学研摩処理のように高温薬液を用いて表
面処理する装置に関するものである。[Detailed Description of the Invention] [Object of the Invention] (Industrial Application Field) The present invention relates to surface treatment of aluminum or its alloy, and particularly relates to an apparatus for surface treatment using a high temperature chemical solution such as chemical polishing treatment. It is something.
(従来技術)
アルミニウム又はその合金等を光輝処理するには、従来
よりリン酸を主成分とし、硝酸2〜4%添加した薬液あ
るいは硝酸及び硫酸を数%添加した薬液を用いて実施さ
れるが、充分な光輝性を得るには95℃〜105℃の高
温処理が必要である。(Prior Art) Brightening treatment of aluminum or its alloys has traditionally been carried out using a chemical solution containing phosphoric acid as a main component with 2 to 4% nitric acid added, or a chemical solution containing several percent nitric acid and sulfuric acid. , high-temperature treatment at 95°C to 105°C is required to obtain sufficient glitter.
しかし、薬液が高温であるために薬液中にて処理後に次
の水洗までの空中を移送させる間にも反応が進み、刺激
臭のある窒素酸化物のガス発生とともに製品表面に反応
により生じた塩が乾き、付着して、水洗にては洗浄でき
ない、いわゆる表面焼は不良が発生しやすい。However, due to the high temperature of the chemical solution, the reaction progresses even while the chemical solution is being transported through the air until the next washing with water after treatment, producing nitrogen oxide gas with an irritating odor and salts formed by the reaction on the surface of the product. Surface burns, which dry and adhere to surfaces and cannot be washed with water, are more likely to cause defects.
そこで、やむを得ず光輝性を一部犠牲にして80℃〜9
0℃まで薬液温度を下げたり、水洗までの移送スピード
を特別に早くして対応しているが、その速度アップにも
限界があり小物製品(全長50cm以下)しか化学研摩
処理できないとされていた。Therefore, we had no choice but to sacrifice some of the brightness to achieve a temperature of 80°C to 9°C.
Measures have been taken to reduce the temperature of the chemical solution to 0°C and to speed up the transfer to washing with water, but there is a limit to increasing the speed, and only small items (total length of 50 cm or less) can be chemically polished. .
(発明が解決すべき問題点)
前述のように化学研摩処理等のように高温薬液処理する
表面処理方法において、高温薬液処理後に直ちに水洗す
る方法及び窒素酸化物等のガス飛散を防止する方法を提
供することにある。(Problems to be Solved by the Invention) As mentioned above, in surface treatment methods that involve high-temperature chemical treatment such as chemical polishing, there is a method for immediately rinsing with water after high-temperature chemical treatment and a method for preventing gases such as nitrogen oxides from scattering. It is about providing.
(問題点を解決するための手段)
本発明において上記問題点を解決するために講じた手段
は、高温処理槽上に開閉自在の上蓋を設け、その上部に
てシャワー水洗できる装置を設けたものである。(Means for Solving the Problems) The means taken in the present invention to solve the above problems is to provide a top lid that can be opened and closed over the high temperature treatment tank, and a device that allows shower washing on top of the lid. It is.
ここでシャワー水洗装置は被処理製品搬送機と一体構造
とし、被処理製品が処理薬液中から上昇した状態にて当
該製品を囲むようにフードを設けたものである。Here, the shower washing device has an integral structure with the product conveyor and is provided with a hood so as to surround the product when the product is raised from the processing chemical solution.
また処理槽上の上蓋は被処理製品を薬液処理中は開いて
いて、被処理製品が上昇後に直ちに閉じるようにしたも
のである。Further, the upper lid on the treatment tank is open while the product to be treated is being treated with the chemical solution, and is closed immediately after the product to be treated rises.
上蓋の開閉信号は搬送プログラムより受けるか、被処理
製品位置リミットスイッチ等、通常行われる手段でよく
、また開閉機構もエアーアクチュエター、電気モーター
等、通常の手段でよい。The opening/closing signal for the top cover may be received from a conveyance program or by a conventional means such as a limit switch for the position of the product to be processed, and the opening/closing mechanism may be a conventional means such as an air actuator or an electric motor.
シャワー水洗装置は被処理製品の搬送機とともに通常は
水洗水が出ない状態で通常実施される脱脂処理等の前処
理工程を搬送機として作動しているが、化学研摩等の高
温薬液処理槽より被処理製品を上昇させる時にのみ一定
時間シャワー装置が作動するものである。The shower rinsing device operates together with a conveyor for the products to be processed, and performs pre-treatment processes such as degreasing, which are normally carried out without washing water. The shower device operates for a certain period of time only when the product to be treated is raised.
この移動式シャワー装置には曲げ自在式ゴムホース等に
て水が供給され、通水の作動の大切は電磁弁等により搬
送機プログラムの信号を受けて行われる。Water is supplied to this mobile shower device through a bendable rubber hose, etc., and water flow is activated by a solenoid valve or the like in response to a signal from a conveyor program.
(作用)
シャワー水洗装置が被処理製品搬送機と一体構造となっ
ているので、所定の処理槽から被処理製品を上昇後、直
ちにシャワー水洗が可能となり、空気中にて薬品と反応
して表面不良欠陥の発生を防止することができる。(Function) Since the shower rinsing device is integrated with the product conveyor, it is possible to immediately wash the product in the shower after lifting it from the designated treatment tank, and the product reacts with chemicals in the air and the surface It is possible to prevent the occurrence of defective defects.
この際に囲いフードが設けられているのでシャワー水洗
水の飛散が防止できるとともに、被処理製品表面で薬液
反応により発生する窒素酸化物のガスをシャワー水洗水
に吸収させることができる。At this time, since an enclosing hood is provided, it is possible to prevent the shower washing water from scattering, and the nitrogen oxide gas generated by the chemical reaction on the surface of the product to be treated can be absorbed into the shower washing water.
一方、被処理製品が上昇後、直ちに処理槽上に蓋けられ
た上蓋が閉じることにより、囲いフード等を通じて落下
してくる水を上蓋を通じて側溝に流すことにより、薬液
中に落下することがなく、処理液濃度に影響を与えない
。On the other hand, by immediately closing the upper lid on the treatment tank after the product to be treated rises, water that falls through the enclosure hood, etc., is allowed to flow through the upper lid and into the gutter, thereby preventing water from falling into the chemical solution. , does not affect the processing solution concentration.
(実施例)
本発明における具体的な実施例を以下図に基づいて説明
するが、本発明を実施する具体的手段については必要に
応じて慣用手段が選択されるのであって、範囲を限定す
るものではない。(Example) Specific examples of the present invention will be described below based on the drawings, but as for specific means for carrying out the present invention, commonly used means will be selected as necessary, and the scope will be limited. It's not a thing.
走行レール(13)上を表面処理対象製品を搬送する搬
送a(1)が任意に走行する。A conveyor a (1) for conveying a product to be surface treated arbitrarily travels on the traveling rail (13).
搬送機(1)には上昇・下降リフト(2)、シャワー装
置(4)及びフード(3)がそれぞれ設けられている。The conveyor (1) is provided with an ascending/descending lift (2), a shower device (4), and a hood (3).
一方、搬送機の下側には表面処理用の各処理槽が並べて
配置されていて、−列として化学研摩処理槽(6)及び
水洗槽(7)を示す。On the other hand, treatment tanks for surface treatment are arranged side by side on the lower side of the conveyor, and the - column shows a chemical polishing treatment tank (6) and a washing tank (7).
化学研摩処理槽にはリンM65%、硝[4%、残分、水
の割合で化学研摩液が調整され、100℃に加温されて
いる。処理製品(9)を引掛は治具(8)を介して保持
され、通常用いられる方法で脱脂、処理後に化学研摩す
る。その状態を図2に示す。In the chemical polishing treatment tank, a chemical polishing solution was prepared with a ratio of 65% phosphorus M, 4% nitrate, the remainder, and water, and was heated to 100°C. The treated product (9) is held by a jig (8), degreased by a commonly used method, and chemically polished after treatment. The state is shown in FIG.
約60秒化学研摩処理後、上昇・下降リフト(2)によ
り処理製品を上昇させると、直ちに上蓋(5)を開閉装
置(11)により閉じる。After chemical polishing for about 60 seconds, the processed product is raised by the lifting/lowering lift (2), and the upper lid (5) is immediately closed by the opening/closing device (11).
それと同時にシャワー装置(4)により水を噴霧させ、
処理製品に付着している薬品を洗浄する。At the same time, the shower device (4) sprays water,
Clean chemicals adhering to processed products.
処理製品が上昇の際にも高温の処理液により表面で反応
が進みガスが発生しているが、シャワー水によりガスが
吸収されフード(3)を設けであるので、シャワー水と
ともに周囲への飛散が防止される。Even when the treated product rises, the high-temperature treatment liquid causes a reaction on the surface and generates gas, but the gas is absorbed by the shower water and a hood (3) is installed, so it is scattered along with the shower water to the surrounding area. is prevented.
数秒間洗浄後に通常の方法で後工程として陽極酸化を実
施した。After washing for several seconds, anodic oxidation was carried out as a post-process in a conventional manner.
またシャワー水は上蓋(5)を介して水洗槽(7)又は
排水溝等へ導かれるので、化学研摩槽に落下することは
ない。Further, since the shower water is led to the washing tank (7) or the drain through the upper lid (5), it does not fall into the chemical polishing tank.
以上の方法にて処理された製品には化学研摩時の表面焼
けもなく、良好であった。The product treated by the above method had no surface burn during chemical polishing and was in good condition.
本発明においてはシャワー装置と搬送機が一体で動作す
るので、アルミ製品を高温薬液処理した後に直ちに水洗
洗浄することができ、いわゆる薬液による表面焼は不良
を防止でき、しかもフードにより薬液とアルミ製品との
反応によるガス飛散を防止できるという特有の効果が得
られる。In the present invention, the shower device and the conveyor operate as one unit, so aluminum products can be washed with water immediately after being treated with high-temperature chemicals, and defects caused by so-called surface burns caused by chemicals can be prevented. Moreover, the hood allows the chemicals to be removed from the aluminum products. A unique effect can be obtained in that gas scattering due to reaction with can be prevented.
図1はシャワー水洗、洗浄の状態の模式図、図2は薬品
処理による表面処理状態の模式図、図3は上蓋の開閉装
置の例をそれぞれ示す。
1 ・・・ 搬送機
2 ・・・ 上昇・下降リフト
3 ・・・ フード
4 ・・・ シャワー装置
5 ・・・ 上蓋
6 ・・・ 化学研摩処理槽
7 ・・・ 水洗槽
8 ・・・ 処理製品引掛は治具
9 ・・・ 処理製品
10 ・・・ ゴムホース
11 ・・・ 上蓋開閉装置
12 ・・・ 上昇・下降用モーター
13 ・・・ 走行レールFIG. 1 is a schematic diagram of the state of shower flushing and washing, FIG. 2 is a schematic diagram of the surface treatment state by chemical treatment, and FIG. 3 is an example of the top lid opening/closing device. 1 ... Conveyor 2 ... Raising/lowering lift 3 ... Hood 4 ... Shower device 5 ... Top lid 6 ... Chemical polishing treatment tank 7 ... Washing tank 8 ... Processed products The hook is a jig 9...Processed product 10...Rubber hose 11...Top lid opening/closing device 12...Motor for lifting/lowering 13...Travel rail
Claims (1)
被処理製品を表面処理薬液槽から上昇後、直ちにシャワ
ー水洗するためのシャワー装置及びその水洗水を処理槽
内に落下するのを防止するための開閉式上蓋を設けたこ
とを特徴とする表面処理装置。In surface treatment equipment for aluminum or its alloys,
A surface treatment characterized by having a shower device for immediately rinsing a product to be treated with water after being lifted from a surface treatment chemical bath, and an openable top lid for preventing the rinsing water from falling into the treatment bath. Device.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP27409390A JPH04154978A (en) | 1990-10-15 | 1990-10-15 | Surface treating device for aluminum or its alloy |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP27409390A JPH04154978A (en) | 1990-10-15 | 1990-10-15 | Surface treating device for aluminum or its alloy |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH04154978A true JPH04154978A (en) | 1992-05-27 |
Family
ID=17536888
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP27409390A Pending JPH04154978A (en) | 1990-10-15 | 1990-10-15 | Surface treating device for aluminum or its alloy |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH04154978A (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH07316853A (en) * | 1994-05-31 | 1995-12-05 | Nec Corp | Washing treatment device for metallic parts or metallic member |
JP2006517004A (en) * | 2001-08-31 | 2006-07-13 | セミトゥール・インコーポレイテッド | Electrophoretic emulsion deposition apparatus and method |
JP2012170850A (en) * | 2011-02-18 | 2012-09-10 | Mitsubishi Heavy Ind Ltd | Surface treatment facility |
-
1990
- 1990-10-15 JP JP27409390A patent/JPH04154978A/en active Pending
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH07316853A (en) * | 1994-05-31 | 1995-12-05 | Nec Corp | Washing treatment device for metallic parts or metallic member |
JP2006517004A (en) * | 2001-08-31 | 2006-07-13 | セミトゥール・インコーポレイテッド | Electrophoretic emulsion deposition apparatus and method |
JP2012170850A (en) * | 2011-02-18 | 2012-09-10 | Mitsubishi Heavy Ind Ltd | Surface treatment facility |
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