JPH04138251A - Biaxially oriented polyester film - Google Patents

Biaxially oriented polyester film

Info

Publication number
JPH04138251A
JPH04138251A JP26269690A JP26269690A JPH04138251A JP H04138251 A JPH04138251 A JP H04138251A JP 26269690 A JP26269690 A JP 26269690A JP 26269690 A JP26269690 A JP 26269690A JP H04138251 A JPH04138251 A JP H04138251A
Authority
JP
Japan
Prior art keywords
particles
polyester
layer
film
resistance
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP26269690A
Other languages
Japanese (ja)
Other versions
JP2569937B2 (en
Inventor
Koichi Abe
晃一 阿部
Hidesada Okasaka
秀真 岡阪
Katsunori Oshima
大島 桂典
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toray Industries Inc
Original Assignee
Toray Industries Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toray Industries Inc filed Critical Toray Industries Inc
Priority to JP26269690A priority Critical patent/JP2569937B2/en
Publication of JPH04138251A publication Critical patent/JPH04138251A/en
Application granted granted Critical
Publication of JP2569937B2 publication Critical patent/JP2569937B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Laminated Bodies (AREA)
  • Shaping By String And By Release Of Stress In Plastics And The Like (AREA)

Abstract

PURPOSE:To upgrade resistance to shaving and resistance to dubbing by confining the relation between the layer thickness sand average particle diameter and the amount of content therein of polyester containing particles of two kinds or more in a specified range. CONSTITUTION:A layer (layer A) formed with a composition composed of polyester A containing particles of two kinds or more as a main component is laminated on a layer (layer B) composed of polyester B. In that case, the average diameter of particles contained in polyester A is made 0.4-10 times of the thickness of layer A, and the total amount of content of particles in the two layers in polyester A is made 3-50wt.%. The relative standard deviation of grain diameter distribution (standard deviation/average particle diameter) of the particles of two kinds or more in polyester A should be 0.6 or less respectively, particularly the deviation of 0.4 or less, and the particle diameter ratio (length/breadth of particle) should be 1.0-1.3 particles respectively, particularly globular particles are desired. Resistance to shaving and resistance to dubbing are upgraded by the above-mentioned arrangement.

Description

【発明の詳細な説明】 [産業上の利用分野コ 本発明は二軸配向ポリエステルフィルムに関するもので
ある。
DETAILED DESCRIPTION OF THE INVENTION [Industrial Field of Application] The present invention relates to biaxially oriented polyester films.

[従来の技術] 二軸配向ポリエステルフィルムとしては、ポリエステル
であるポリエステルにコロイド状シリカに起因する実質
的に球形のシリカ粒子を含有せしめたフィルムが知られ
ている(たとえば特開昭59−171623号公報)。
[Prior Art] As a biaxially oriented polyester film, a film in which substantially spherical silica particles derived from colloidal silica are contained in polyester is known (for example, Japanese Patent Application Laid-Open No. 171623/1983). Public bulletin).

[発明が解決しようとする課題] しかし、上記従来の二軸配向ポリエステルフィルムは、
フィルムの加工工程、たとえば包装用途における印刷工
程、磁気媒体用途における磁性層塗布・カレンダー工程
あるいは感熱転写用途における感熱転写層塗布などの工
程速度の増大にともない、接触するロールによってフィ
ルム表面が削られて発生した粉が、工程上、製品性能上
の問題となってきている。
[Problem to be solved by the invention] However, the above conventional biaxially oriented polyester film has the following problems:
As process speeds increase in film processing processes, such as the printing process in packaging applications, the magnetic layer coating/calendering process in magnetic media applications, or the thermal transfer layer coating in thermal transfer applications, the film surface is scraped by the contacting rolls. The generated powder is becoming a problem in terms of process and product performance.

さらに、フィルムの主要な用途であるビデオテープは、
最近、ソフト用(制作された映像作品をパッケージ媒体
に記録固定、複製・増製したもの)に用いられるケース
が多く、この場合、上記従来のビデオテープでは、「映
像作品を録画する工程」でマスターテープから高速でダ
ビング(記録複写)する時のS/N (シグナル/ノイ
ズ比、画質のパラメータ)の低下が大きく画質が悪くな
るという問題点も出てきている。
Furthermore, videotape, which is the main use of film,
Recently, there are many cases where it is used for software (recording, fixing, copying, and increasing the produced video work on package media), and in this case, the conventional videotape mentioned above is used in the "process of recording the video work". Another problem has arisen in that when dubbing (recording and copying) from a master tape at high speeds, the S/N (signal/noise ratio, image quality parameter) is greatly reduced, resulting in poor image quality.

本発明はかかる問題点を改善し、表面が削られに<<(
以下耐削れ性良好という)、かつ、ダビングによる画質
(S/N)の低下が少ない(以下耐ダビング性という)
フィルムを提供することを目的とする。
The present invention improves this problem and prevents the surface from being scraped.
(hereinafter referred to as "good scratch resistance"), and there is little deterioration in image quality (S/N) due to dubbing (hereinafter referred to as "dubbing resistance")
The purpose is to provide film.

[課題を解決するための手段] 本発明は上記目的を達成するために、2種類以上の粒子
を含有するポリエステルAを主成分とする組成物よりな
る層(A層)をポリエステルBよりなる層(B層)の少
なくとも片面に積層してなるフィルムであって、ポリエ
ステルAに含有される粒子の平均粒径がA層の厚さの0
.4〜10倍、かつ、A層中の粒子の総含有量が3〜5
0重量%であることを特徴とする二軸配向ポリエステル
フィルムとしたものである。
[Means for Solving the Problems] In order to achieve the above object, the present invention replaces a layer (A layer) made of a composition mainly composed of polyester A containing two or more types of particles with a layer made of polyester B. A film laminated on at least one side of (layer B), wherein the average particle diameter of the particles contained in polyester A is 0% of the thickness of layer A.
.. 4 to 10 times, and the total content of particles in layer A is 3 to 5
This is a biaxially oriented polyester film characterized in that the content is 0% by weight.

本発明を構成するポリエステルAは特に限定されないが
、エチレンテレフタレート、エチレンα。
Polyester A constituting the present invention is not particularly limited, but includes ethylene terephthalate and ethylene α.

β−ビス(2−クロルフェノキシ)エタン−4,41−
ジカルボキシレート、エチレン2.6−ナフタレート単
位等から選ばれた少なくとも一種の構造単位を主要構成
成分とする場合に耐削れ性、耐ダビング性がより一層良
好となるので望ましい。また、本発明を構成するポリエ
ステルAは結晶性である場合に耐削れ性、耐ダビング性
がより一層良好となるのできわめて望ましい。ここでい
う結晶性とはいわゆる非晶質ではないことを示すもので
あり、定量的には示差走査熱量計の測定で冷結晶化温度
TCCが検出され、かつ結晶化パラメータΔTcgが1
50℃以下のものである。さらに、示差走査熱量計で測
定された融解熱(融解エンタルピー変化)が7.5ca
l/g以上の結晶性を示す場合に耐削れ性、耐ダビング
性がより一層良好となるのできわめて望ましい。なお、
本発明を阻害しない範囲内で、2種以上のポリエステル
を混合しても良いし、共重合ポリマを用いても良い。
β-bis(2-chlorophenoxy)ethane-4,41-
It is preferable that at least one structural unit selected from dicarboxylate, ethylene 2,6-naphthalate units, etc. be used as the main constituent, since the abrasion resistance and dabbing resistance will be even better. Further, it is extremely desirable that the polyester A constituting the present invention is crystalline, since this provides even better abrasion resistance and dubbing resistance. Crystallinity here indicates that it is not so-called amorphous, and quantitatively it means that the cold crystallization temperature TCC is detected by measurement with a differential scanning calorimeter, and the crystallization parameter ΔTcg is 1.
The temperature is 50°C or less. Furthermore, the heat of fusion (change in enthalpy of fusion) measured with a differential scanning calorimeter was 7.5 ca.
When the crystallinity is 1/g or more, it is extremely desirable because the abrasion resistance and dubbing resistance become even better. In addition,
Two or more types of polyesters may be mixed or a copolymer may be used within a range that does not impede the present invention.

本発明のポリエステルA層には2種類以上の異なる粒子
が、合わせてA層の総重量に対して、3〜50重量%、
好ましくは3〜20重量%、さらに好ましくは3〜15
重量%含有されていることが必要である。粒子が1種類
である場合には、耐削れ性が不良となるので好ましくな
い。また粒子の含有量が上記の範囲より小さくても、逆
に大きくても、耐削れ性、耐ダビング性が不良となるの
で好ましくない。
The polyester A layer of the present invention contains two or more different types of particles in a total amount of 3 to 50% by weight based on the total weight of the A layer.
Preferably 3-20% by weight, more preferably 3-15%
It is necessary that the content be % by weight. If there is only one type of particle, the abrasion resistance will be poor, which is not preferable. Furthermore, if the content of the particles is smaller than the above-mentioned range or conversely larger than the above range, the abrasion resistance and dubbing resistance will be poor, which is not preferable.

また本発明のポリエステルAに含有される全粒子につい
て、その平均粒径はA層の厚さの0. 4〜10倍、好
ましくは0.5〜9倍、さらに好ましくは1.1〜5倍
の範囲であることが必要である。平均粒径が上記の範囲
より小さいと耐削れ性、耐ダビング性が不良となり、逆
に大きいと耐削れ性が不良となるので好ましくない。
In addition, the average particle size of all particles contained in polyester A of the present invention is 0.0 mm of the thickness of layer A. It needs to be in the range of 4 to 10 times, preferably 0.5 to 9 times, more preferably 1.1 to 5 times. If the average particle size is smaller than the above range, the abrasion resistance and dubbing resistance will be poor, whereas if it is larger, the abrasion resistance will be poor, which is not preferable.

本発明のポリエステルA層の2種類以上の粒子は、粒径
分布の相対標準偏差(標準偏差/平均粒径)がそれぞれ
0.6以下、特に0.4以下の場合に耐削れ性、耐ダビ
ング性がより一層良好となるので望ましい。
The two or more types of particles in the polyester A layer of the present invention have abrasion resistance and dubbing resistance when the relative standard deviation (standard deviation/average particle size) of the particle size distribution is 0.6 or less, particularly 0.4 or less. This is desirable because the properties are even better.

本発明のポリエステルA層の2種類以上の粒子は、粒径
比(粒子の長径/短径)がそれぞれ1゜0〜1.3の粒
子、特に、球形状の粒子の場合に耐削れ性がより一層良
好となるので望ましい。
The two or more types of particles in the polyester A layer of the present invention each have a particle size ratio (longer axis/breadth axis) of 1°0 to 1.3, particularly spherical particles, which have good abrasion resistance. This is desirable because it provides even better results.

本発明のポリエステルA層の粒子の種類は特に限定され
ないが、上記の好ましい粒子特性を満足するにはアルミ
ナ珪酸塩、1次粒子が凝集した状態のシリカ、内部析出
粒子などは好ましくなく、コロイダルシリカに起因する
実質的に球形のシリカ粒子、架橋高分子による粒子(た
とえば架橋ジビニルベンゼン、架橋ポリスチレン)等が
特に好ましいが、その他の粒子、例えば炭酸カルシウム
、二酸化チタン、アルミナ等の粒子でもA層の厚さと平
均粒径の適切なコントロールにより十分使いこなせるも
のである。
The type of particles in the polyester A layer of the present invention is not particularly limited, but in order to satisfy the above preferable particle characteristics, alumina silicate, silica in a state where primary particles are aggregated, internally precipitated particles, etc. are not preferable, and colloidal silica is not preferable. Particularly preferred are substantially spherical silica particles caused by silica particles, particles made of crosslinked polymers (for example, crosslinked divinylbenzene, crosslinked polystyrene), etc., but other particles such as calcium carbonate, titanium dioxide, alumina, etc. can also be used in the A layer. It can be fully used by properly controlling the thickness and average particle size.

またポリエステルA層の2種以上の粒子の平均粒径の差
が062μm以下、特に、0.1μm以下の場合に耐削
れ性、耐ダビング性がより一層良好となるので望ましい
Further, it is preferable that the difference in average particle size between the two or more types of particles in the polyester A layer is 062 μm or less, particularly 0.1 μm or less, since the abrasion resistance and dubbing resistance will be even better.

またポリエステルA層の2種類以上の粒子の平均粒径は
特に限定されないが、いずれの粒子もその平均粒径が0
゜02〜1μm、特に、0.03〜0.8μmの場合に
耐削れ性、耐ダビング性がより一層良好となるので望ま
しい。
Furthermore, the average particle size of the two or more types of particles in the polyester A layer is not particularly limited, but any particle has an average particle size of 0.
A thickness of 0.02 to 1 .mu.m, particularly 0.03 to 0.8 .mu.m, is preferable because the abrasion resistance and dubbing resistance are even better.

本発明フィルムのA層は上記ポリエステルと粒子からな
る組成物を主要成分とするが、本発明の目的を阻害しな
い範囲内で、他種ポリマをブレンドしてもよいし、また
酸化防止剤、熱安定剤、滑剤、紫外線吸収剤、帯電防止
剤などの有機添加剤が通常添加される程度添加さ、れて
いてもよい。
The A layer of the film of the present invention has the above-mentioned polyester and particles as its main component, but other types of polymers may be blended within the range that does not impede the purpose of the present invention. Organic additives such as stabilizers, lubricants, ultraviolet absorbers, and antistatic agents may be added to the extent that they are normally added.

本発明フィルムのB層を構成するポリエステルBはポリ
エステルAと同種でも異種でも良いが、ポリエステルB
も結晶性ポリマが望ましく、特に、結晶性パラメータΔ
Tcgが20〜100℃の範囲の場合に、耐ダビング性
がより一層良好となるので望ましい。具体例として、エ
チレンテレフタレート、エチレンα、β−ビス(2−ク
ロルフェノキシ)エタン−4,4′−ジカルボキシレー
ト、エチレン2,6−ナフタレート単位から選ばれた少
なくとも一種の構造単位を主要構成成分とする場合に耐
ダビング性か特に良好となるので望ましい。ただし、本
発明を阻害しない範囲内、望ましい結晶性を損なわない
範囲内で、好ましくは5モル%以内であれば他成分が共
重合されていてもよい。
The polyester B constituting the B layer of the film of the present invention may be the same or different from the polyester A, but the polyester B
Crystalline polymers are also desirable, especially crystallinity parameter Δ
When Tcg is in the range of 20 to 100°C, it is desirable because the dubbing resistance becomes even better. As a specific example, at least one structural unit selected from ethylene terephthalate, ethylene α, β-bis(2-chlorophenoxy)ethane-4,4′-dicarboxylate, and ethylene 2,6-naphthalate unit is the main constituent. This is desirable because it provides particularly good dubbing resistance. However, other components may be copolymerized within a range that does not impede the present invention, within a range that does not impair desirable crystallinity, and preferably within 5 mol%.

本発明のB層中にも、本発明の目的を阻害しない範囲内
で、他種ポリマをブレンドしてもよいし、また酸化防止
剤、熱安定剤、滑剤、紫外線吸収剤などの有機添加剤か
通常添加される程度添加されていてもよい。
In the B layer of the present invention, other types of polymers may be blended within a range that does not impede the purpose of the present invention, and organic additives such as antioxidants, heat stabilizers, lubricants, and ultraviolet absorbers may be added. It may also be added to the extent that it is normally added.

本発明のB層中には粒子が含有されている必要はないか
、平均粒径が0.02〜1μmの1種以上の粒子が0.
’OO1〜0.5重量%含有されていると、耐削れ性か
より一層良好となるのみならず、フィルムの巻姿が良好
となるの望ましい。含有する粒子の種類はA層に望まし
く用いられるものを使用することが望ましい。A層とB
層に含有する粒子の種類、大きさは同じでも異なってい
ても良い。
It is not necessary that the B layer of the present invention contains particles, or one or more particles having an average particle size of 0.02 to 1 μm are included.
It is desirable that the content of 1 to 0.5% by weight of 'OO not only improves the abrasion resistance but also improves the winding appearance of the film. It is desirable to use the types of particles that are preferably used in the A layer. A layer and B
The types and sizes of particles contained in the layer may be the same or different.

本発明フィルムは上記組成物を二軸配向せしめたフィル
ムである。−軸あるいは無配向フィルムでは耐削れ性が
不良となるので好ましくない。この配向の程度は特に限
定されないが、高分子の分子配向の程度の目安であるヤ
ング率が長手方向、幅方向ともに350 kg/mm2
以上である場合に耐削れ性がより一層良好となるのでき
わめて望ましい。分子配向の程度の目安であるヤング率
の上限は特に限定されないが、通常、1500kg/m
m2程度が製造上の限界である。
The film of the present invention is a film in which the above composition is biaxially oriented. - Axial or non-oriented films are not preferred because they have poor abrasion resistance. The degree of this orientation is not particularly limited, but the Young's modulus, which is a measure of the degree of molecular orientation of the polymer, is 350 kg/mm2 in both the longitudinal direction and the width direction.
If it is above, the abrasion resistance will be even better, which is extremely desirable. The upper limit of Young's modulus, which is a measure of the degree of molecular orientation, is not particularly limited, but is usually 1500 kg/m
About m2 is the manufacturing limit.

また、本発明フィルムは、ヤング率が上記範囲内であっ
ても、フィルムの厚さ方向の一部分、例えば、表層付近
のポリマ分子の配向が無配向、あるいは、−軸配向にな
っていない、すなわち、厚さ方向の全部分の分子配向が
二軸配向である場合に耐削れ性、耐ダビング性、摩擦係
数がより一層良好となるので特に望ましい。
In addition, even if the Young's modulus of the film of the present invention is within the above range, the orientation of the polymer molecules in a portion of the thickness direction of the film, for example, near the surface layer, is not oriented or is not oriented in the -axis direction, i.e. It is particularly desirable that the molecular orientation in all parts in the thickness direction be biaxial because the abrasion resistance, dubbing resistance, and coefficient of friction will be even better.

特にアツベ屈折率計、レーザーを用いた屈折率計、全反
射レーザーラマン法などによって測定される分子配向か
、表面、裏面ともに二軸配向である場合に耐削れ性、耐
ダビング性がより一層良好となるので特に望ましい。
In particular, the abrasion resistance and dubbing resistance are even better when the molecular orientation is measured using an Atsube refractometer, a laser refractometer, a total internal reflection laser Raman method, or when both the front and back surfaces are biaxially oriented. This is particularly desirable.

さらにポリエステルAが結晶性ポリエステルであり、そ
の表面の全反射ラマン結晶化指数が20cm−’以下、
好ましくは18cm−’以下、さらに17cm−’以下
の場合に耐削れ性、耐ダビング性がより一層良好となる
のできわめて望ましい。
Furthermore, polyester A is a crystalline polyester, and the total reflection Raman crystallization index of its surface is 20 cm-' or less,
Preferably, the thickness is 18 cm-' or less, and more preferably 17 cm-' or less, since the abrasion resistance and dubbing resistance are even better.

本発明フィルムは、ポリエステルA層の表面突起高さが
A層中に含有する粒子の平均粒径の1/3以上、特に1
/(3,5)以上である場合に耐削れ性、耐ダビング性
がより一層良好となるのできわめて望ましい。
In the film of the present invention, the surface protrusion height of the polyester A layer is 1/3 or more of the average particle diameter of the particles contained in the A layer, particularly 1/3 or more,
/(3,5) or more is extremely desirable because the abrasion resistance and dubbing resistance become even better.

また本発明フィルムは、ポリエステルA層の表面突起の
平均高さが20〜800nm、特に、30〜600nm
の範囲である場合に耐削れ性、耐ダビング性がより一層
良好となるのできわめて望ましい。
Further, in the film of the present invention, the average height of the surface projections of the polyester A layer is 20 to 800 nm, particularly 30 to 600 nm.
It is extremely desirable that the abrasion resistance is within this range because the abrasion resistance and dubbing resistance will be even better.

本発明のポリエステルAのフィルムの2次イオンマスス
ペクトルによって測定される表層粒子濃度比は特に限定
されないが、ポリエステルA面の表層粒子濃度比が1/
10以下、特に1150以下である場合に耐削れ性がよ
り一層良好となるので特に望ましい。
The surface layer particle concentration ratio measured by the secondary ion mass spectrum of the polyester A film of the present invention is not particularly limited, but the surface layer particle concentration ratio of the polyester A side is 1/
A value of 10 or less, particularly 1150 or less is particularly desirable because the abrasion resistance becomes even better.

本発明フィルムは、ポリエステルA層の表面の中心線平
均粗さRaと最大高さRtの比、Rt/Raが9.0以
下、特に8.5以下の場合に耐削れ性、耐ダビング性が
より一層良好となるので特に望ましい。
The film of the present invention has excellent abrasion resistance and dubbing resistance when the ratio of the center line average roughness Ra to the maximum height Rt of the surface of the polyester A layer, Rt/Ra, is 9.0 or less, particularly 8.5 or less. This is particularly desirable because it provides even better results.

本発明フィルムは、ポリエステルA層の表面の粗大突起
数H1が200個/200cm2以下、特に100個/
200cm2以下の場合に耐削れ性、耐ダビング性がよ
り一層良好となるので特に望ましい。
In the film of the present invention, the number H1 of coarse protrusions on the surface of the polyester A layer is 200 pieces/200 cm2 or less, particularly 100 pieces/200 cm2 or less.
A thickness of 200 cm 2 or less is particularly desirable because the abrasion resistance and dubbing resistance become even better.

次に本発明フィルムの製造方法について説明する。Next, a method for producing the film of the present invention will be explained.

まず、ポリエステルAに2種以上の粒子を含有せしめる
方法としては、ポリエステルの重合工程で2種以上の粒
子を含有せしめる方法、粒子を実質的に含有しないポリ
エステルをあらかじめ重合しておきそこに粒子をベント
式二軸混練機等を用いて2種以上の粒子を練り込む方法
、あるいは、上記いずれかの方法で別々に粒子を含有す
るポリエステルを作成したのちこれらを混合する方法等
特に限定されないが、粒子を重合工程で含有せしめた後
、このポリエステルに他種の粒子をベント式二軸混練機
等を用いて2種以上の粒子を練り込む方法が耐削れ性を
特に良好とするのに有効である。
First, methods for making polyester A contain two or more types of particles include a method in which two or more types of particles are made to be included in the polyester polymerization process, and a method in which polyester containing substantially no particles is polymerized in advance and particles are added thereto. There are no particular limitations, such as a method of kneading two or more types of particles using a vented twin-screw kneader or the like, or a method of preparing polyester containing particles separately by any of the above methods and then mixing them. A method of kneading two or more types of particles into the polyester using a vented twin-screw kneader or the like after incorporating the particles in the polymerization process is effective for making the abrasion resistance particularly good. be.

かくして、2種以上の粒子を含有するポリエステルAの
ペレットを、必要に応じて、実質的に粒子を含有しない
ポリエステルAで希釈し、乾燥したのち、公知の溶融押
出機1に供給し、ポリエステルB (A、Bは同種、異
種どちらでもよい)を押出機2に供給し、2または3層
のマニホールドまたは合流ブロックを用いて、ポリエス
テルAをポリエステルBの少なくとも片面に積層し、ス
リット状の口金から2または3層のシートを押し出し、
キャスティングロールで冷却して未延伸フィルムを作る
。この場合、合流断面が矩形の合流ブロックを用いて積
層する方法が、本発明の平均粒径と厚さの関係を得るの
に有効である。
Thus, pellets of polyester A containing two or more types of particles are diluted with polyester A that does not contain substantially any particles as needed, dried, and then fed to a known melt extruder 1 to form polyester B. (A and B may be of the same type or different types) are supplied to the extruder 2, and using a two or three layer manifold or merging block, polyester A is laminated on at least one side of polyester B, and then the polyester A is laminated on at least one side of polyester B, and then Extrude 2 or 3 layers of sheet,
It is cooled with a casting roll to form an unstretched film. In this case, a method of stacking layers using merging blocks having a rectangular merging cross section is effective in obtaining the relationship between average grain size and thickness of the present invention.

次にこの未延伸フィルムを二軸延伸し、二軸配向せしめ
る。延伸方法としては、逐次二軸延伸法または同時二軸
延伸法を用いることができる。ただし、最初に長手方向
、次に幅方向の延伸を行なう逐次二軸延伸法を用い、長
手方向の延伸を3段階以上に分けて、総組延伸倍率を3
.5〜6.5倍で行なう方法は延伸破れなく、本発明範
囲の厚さと平均粒径の関係、含有量、望ましい範囲の配
向状態、表層粒子濃度比のフィルムを得るのに有効であ
る。長手方向延伸温度はポリエステルの種類によって異
なり一概には言えないが、通常、その1段目を50〜1
30℃の範囲が、本発明範囲の厚さと平均粒径の関係、
含有量、望ましい範囲の配向状態、平均突起高さ、表層
粒子濃度比のフィルムを得るのに有効である。長手方向
延伸速度は5000〜50000%/分の範囲が好適で
ある。幅方向の延伸方法としてはステンタを用いる方法
が一般的である。延伸倍率は、3.0〜5゜0倍の範囲
が適当である。幅方向の延伸速度は、1000〜200
00%/分、温度は80〜160℃の範囲が好適である
。また、いったん二軸延伸されたフィルムを少なくとも
一方向にさらに延伸しても良い。次にこの延伸フィルム
を熱処理する。この場合の熱処理温度は170〜200
℃、特に170〜190℃、時間は0.5〜60秒の範
囲が好適である。
Next, this unstretched film is biaxially stretched and biaxially oriented. As the stretching method, a sequential biaxial stretching method or a simultaneous biaxial stretching method can be used. However, by using a sequential biaxial stretching method that first stretches in the longitudinal direction and then in the width direction, the stretching in the longitudinal direction is divided into three or more stages, and the total stretching ratio is 3.
.. A method performed at a stretching ratio of 5 to 6.5 times is effective for obtaining a film without tearing due to stretching and having a relationship between thickness and average grain size, a content, an orientation state within a desirable range, and a surface layer particle concentration ratio within the range of the present invention. The stretching temperature in the longitudinal direction varies depending on the type of polyester and cannot be generalized, but usually the first stage is 50 to 1
The range of 30°C is the relationship between the thickness and average particle size within the range of the present invention,
It is effective in obtaining a film having a desired content, orientation state, average protrusion height, and surface layer particle concentration ratio. The longitudinal stretching speed is preferably in the range of 5,000 to 50,000%/min. A common method for stretching in the width direction is to use a stenter. The appropriate stretching ratio is 3.0 to 5.0 times. The stretching speed in the width direction is 1000 to 200
00%/min and the temperature is preferably in the range of 80 to 160°C. Furthermore, the biaxially stretched film may be further stretched in at least one direction. Next, this stretched film is heat treated. The heat treatment temperature in this case is 170-200
C., particularly 170 to 190.degree. C., and a time period of 0.5 to 60 seconds is suitable.

[作用] 本発明は含有する粒子を2種類以上とした上で高濃度に
含有せしめ、かつ、平均粒径と層厚さの関係を特定範囲
としたので、突起高さを均一にでき、かつ、粒子の凝集
による粗大突起が少なくできた結果、本発明の効果が得
られたものと推定される。
[Function] The present invention contains two or more types of particles at a high concentration, and sets the relationship between the average particle diameter and layer thickness within a specific range, so that the protrusion height can be made uniform, and It is presumed that the effects of the present invention were obtained as a result of fewer coarse protrusions due to particle aggregation.

[物性の測定方法ならびに効果の評価方法]本発明の特
性値の測定方法並びに効果の評価方法は次の通りである
[Method of Measuring Physical Properties and Evaluating Effects] The methods of measuring the characteristic values and evaluating the effects of the present invention are as follows.

(1)粒子の平均粒径 フィルムからポリエステルをプラズマ低温灰化処理法(
たとえばヤマト科学製PR−503型)で除去し粒子を
露出させる。処理条件はポリエステルは灰化されるが粒
子はダメージを受けない条件を選択する。これをSEM
(走査型電子顕微鏡)で観察し、粒子の画像(粒子によ
ってできる光の濃淡)をイメージアナライザー(たとえ
ばケンブリッジインストルメント酸QTM900)に結
び付け、観察箇所を変えて粒子数5000個以上で次の
数値処理を行ない、それによって求めた数平均径りを平
均粒径とする。
(1) Polyester is removed from a film of average particle size by plasma low-temperature ashing process (
For example, the particles are removed using a printer (Model PR-503 manufactured by Yamato Kagaku Co., Ltd.) to expose the particles. The processing conditions are selected so that the polyester is incinerated but the particles are not damaged. This is an SEM
(scanning electron microscope) and connect the image of the particles (shading of light created by the particles) to an image analyzer (for example, Cambridge Instrument Acid QTM900), change the observation location, and perform the next numerical processing when the number of particles is 5000 or more. The number average diameter obtained thereby is taken as the average particle diameter.

D=ΣDi/N ここで、Diは粒子の円相半径、Nは個数である。D=ΣDi/N Here, Di is the circular radius of the particle, and N is the number of particles.

(2)粒子の含有量 ポリエステルは溶解し粒子は溶解させない溶媒を選択し
、粒子をポリエステルから遠心分離し、粒子の全体重量
に対する比率(重量%)をもって粒子含有量とする。場
合によっては赤外分光法の併用も有効である。
(2) Particle content A solvent is selected that dissolves the polyester but does not dissolve the particles, centrifuges the particles from the polyester, and defines the particle content as the ratio (% by weight) to the total weight of the particles. In some cases, infrared spectroscopy may also be effective.

(3)結晶化パラメータΔTCg、融解熱パーキンエル
マー社製のDSC(示差走査熱量計)■型を用いて測定
した。DSCの測定条件は次の通りである。すなわち、
試料10mgをDSC装置にセットし、300°Cの温
度で5分間溶融した後、液体窒素中に急冷する。この急
冷試料を10℃/分で昇温し、ガラス転移点Tgを検知
する。
(3) Crystallization parameter ΔTCg, heat of fusion was measured using a DSC (differential scanning calorimeter) type II manufactured by PerkinElmer. The DSC measurement conditions are as follows. That is,
10 mg of the sample is set in a DSC device, melted at a temperature of 300°C for 5 minutes, and then rapidly cooled in liquid nitrogen. This rapidly cooled sample is heated at a rate of 10° C./min, and the glass transition point Tg is detected.

さらに昇温を続け、ガラス状態からの結晶化発熱ピーク
温度をもって冷結晶化温度TCCとした。
The temperature was further increased, and the exothermic peak temperature of crystallization from the glass state was defined as the cold crystallization temperature TCC.

さらに昇温を続け、融解ピークから融解熱を求めた。こ
こでTccとTgO差(Tcc−Tg)を結晶化パラメ
ータΔTcgと定義する。
The temperature was further increased, and the heat of fusion was determined from the melting peak. Here, the difference between Tcc and TgO (Tcc-Tg) is defined as a crystallization parameter ΔTcg.

(4)表面の分子配向(屈折率) ナトリウムD線(589nm)を光源として、アツベ屈
折率計を用いて測定した。マウント液にはヨウ化メチレ
ンを用い、25℃、65%RHにて測定した。ポリマの
二軸配向性は長手方向、幅方向、厚さ方向の屈折率をN
l 、N2 、N3とした時、(NI  N2)の絶対
値が0.07以下、かつ、N3 / [(Nl 十N2
 )/2]が0.95以下であることをひとつの基準と
できる。また、レーザー型屈折率計を用いて屈折率を測
定しても良い。さらに、この方法では測定が難しい場合
は全反射レーザーラマン法を用いることもできる。
(4) Surface molecular orientation (refractive index) Measured using an Atsube refractometer using sodium D line (589 nm) as a light source. Methylene iodide was used as the mounting solution, and the measurement was performed at 25° C. and 65% RH. The biaxial orientation of the polymer has a refractive index of N in the longitudinal direction, width direction, and thickness direction.
When l , N2 and N3, the absolute value of (NI N2) is 0.07 or less, and N3 / [(Nl +N2
)/2] is 0.95 or less. Alternatively, the refractive index may be measured using a laser refractometer. Furthermore, if measurement is difficult with this method, total internal reflection laser Raman method can also be used.

レーザー全反射ラマンの測定は、Jobin−Yvon
社製Ramanor U −1000ラマンシステムに
より、全反射ラマンスペクトルを測定し、例えばPET
の場合では、1615cm−’(ベンゼン環の骨格振動
)と1730cm−’(カルボニル基の伸縮振動)のバ
ンド強度比の偏光測定比(YY/XX比など。
Laser total internal reflection Raman measurement is performed by Jobin-Yvon
The total reflection Raman spectrum was measured using a Ramanor U-1000 Raman system manufactured by
In the case of , the polarization measurement ratio (YY/XX ratio, etc.) of the band intensity ratio of 1615 cm-' (skeletal vibration of benzene ring) and 1730 cm-' (stretching vibration of carbonyl group).

ここでYY:レーザーの偏光方向をYにしてYに対して
平行なうマン光検出、xX:レーザーの偏光方向をXに
してXに対して平行なうマン光検出)が分子配向と対応
することを利用できる。ポリマの二軸配向性はラマン測
定から得られたパラメータを長手方向、幅方向の屈折率
に換算して、その絶対値、差などから判定できる。この
場合の測定条件は次のとおりである。
Here, YY: detection of Mann light parallel to Y with the polarization direction of the laser set to Y; xX: detection of Mann light parallel to X with the polarization direction of the laser set to X) corresponds to molecular orientation. Available. The biaxial orientation of a polymer can be determined by converting the parameters obtained from Raman measurement into refractive indices in the longitudinal direction and width direction, and based on their absolute values, differences, etc. The measurement conditions in this case are as follows.

■光源 アルゴンイオンレーザ−(5145人)■試料のセツテ
ィング フィルム表面を全反射プリズムに圧着させ、レーザのプ
リズムへの入射角(フィルム厚さ方向との角度)は60
°とした。
■Light source Argon ion laser (5145 people) ■Setting the sample The surface of the film is pressed against a total reflection prism, and the incident angle of the laser to the prism (angle with the film thickness direction) is 60
°.

■検出器 PM : RCA3]034/Photon Coun
ting 5ysle+n(Ha+namatsu C
l230)  (supply 1600V)■測定条
件 5LIT        l000μmLASER、]
00rnW GATE TIME     ]、0secSCAN 
5PEED     12cm−1/minSAMPL
ING INTERVAL 0.2cmREPEAT 
TIME    6 (5)全反射ラマン結晶化指数 Jobin−Yvon社製Ramanor U−100
0ラマンシステムにより、全反射ラマンスペクトルを測
定し、カルボニル基の伸縮振動である1 730cm−
’の半価幅をもって表面の全反射ラマン結晶化指数とし
た。測定条件は次のとおりである。測定深さは、表面か
ら500〜1000オングストロ一ム程度である。
■Detector PM: RCA3]034/Photon Coun
ting 5ysle+n(Ha+namatsu C
l230) (supply 1600V) ■Measurement conditions 5LIT l000μm LASER,]
00rnW GATE TIME], 0secSCAN
5PEED 12cm-1/min SAMPL
ING INTERVAL 0.2cmREPEAT
TIME 6 (5) Total reflection Raman crystallization index Ramanor U-100 manufactured by Jobin-Yvon
The total reflection Raman spectrum was measured using a 0 Raman system, and 1 730 cm - which is the stretching vibration of the carbonyl group.
The half-value width of ' was taken as the total reflection Raman crystallization index of the surface. The measurement conditions are as follows. The measurement depth is about 500 to 1000 angstroms from the surface.

■光源 アルゴンイオンレーザ−(5145A)■試料のセツテ
ィング レーザー偏光方向(S偏光)とフィルム長手方向が平行
となるようにフィルム表面を全反射プリズムに圧着させ
、レーザのプリズムへの入射角(フィルム厚さ方向との
角度)は60°とした。
■Light source: Argon ion laser (5145A) ■Setting the sample Press the film surface onto a total reflection prism so that the laser polarization direction (S polarization) and the film longitudinal direction are parallel. The angle with respect to the thickness direction) was 60°.

■検出器 PM : RCA31034/Photon Coun
ting Systemfllamamalsu C1
230)  (supply 1600V)■測定条件 5LIT        ]000μmLASERl口
OmW GATE TIME     1.0secSC八N 
 5PEED         12cm−’/min
SAMPLING  INTERVAL  O,2cm
  −’REPEAT  TIME      6(6
)表面突起の平均高さ 2検出器力式の走査型電子顕微鏡[ESM〜3200、
エリオニクス(株)製コと断面測定装置[PMS−1、
エリオニクス(株)製]においてフィルム表面の平坦面
の高さを0として走査した時の突起の高さ測定値を画像
処理装置[IBAS2000、カールツアイス(株)製
]に送り、画像処理装置上にフィルム表面突起画像を再
構築する。次に、この表面突起画像で突起部分を2値化
して得られた個々の突起の面積から円相光径を求めこれ
をその突起の平均径とする。また、この2値化された個
々の突起部分の中で最も高い値をその突起の高さとし、
これを個々の突起について求める。この測定を場所をか
えて500回繰返し、突起個数を求め、測定された全突
起についてその高さの平均値を平均高さとした。また個
々の突起の高さデータをもとに、高さ分布の標準偏差を
求めた。また走査型電子顕微鏡の倍率は、1000〜8
000倍の間の値を選択する。なお、場合によっては、
高精度光干渉式3次元表面解析装置(WYKO社製TO
PO−3D、対物レンズ:40〜200倍、高解像度カ
メラ使用が有効)を用いて得られる高さ情報を上記SE
Mの値に読み替えて用いてもよい。
■Detector PM: RCA31034/Photon Coun
ting System C1
230) (supply 1600V) ■Measurement conditions 5LIT ] 000μm LASERl OmW GATE TIME 1.0secSC8N
5PEED 12cm-'/min
SAMPLING INTERVAL O, 2cm
-'REPEAT TIME 6 (6
) Average height of surface protrusions 2-detector power type scanning electron microscope [ESM~3200,
Co., Ltd. manufactured by Elionix Co., Ltd. and cross-section measuring device [PMS-1,
The measured height of the protrusions is sent to the image processing device [IBAS2000, manufactured by Carl Zeiss Co., Ltd.] when the height of the flat surface of the film is set to 0. Reconstruct the film surface projection image. Next, the circular diameter is determined from the area of each protrusion obtained by binarizing the protrusion portion using this surface protrusion image, and this is taken as the average diameter of the protrusion. Also, the highest value among these binarized individual protrusions is the height of the protrusion,
This is determined for each protrusion. This measurement was repeated 500 times at different locations to determine the number of protrusions, and the average value of the heights of all the measured protrusions was taken as the average height. Furthermore, the standard deviation of the height distribution was determined based on the height data of each protrusion. Furthermore, the magnification of a scanning electron microscope is 1000 to 8
Select a value between 000 times. In addition, in some cases,
High-precision optical interference type three-dimensional surface analysis device (TO manufactured by WYKO)
The height information obtained using PO-3D, objective lens: 40 to 200 times, effective use of high resolution camera) is
It may be used instead of the value of M.

(7)中心線平均表面粗さRa、最大高さRt小坂研究
所製の高精度薄膜段差測定器ET−10を用いて測定し
た。条件は下記のとおりであり、20回の測定の平均値
をもって値とした。
(7) Centerline average surface roughness Ra, maximum height Rt Measured using a high precision thin film step measuring instrument ET-10 manufactured by Kosaka Institute. The conditions were as follows, and the average value of 20 measurements was taken as the value.

・触針先端半径:0.5μm ・触針荷重  : 5mg ・測定長   :1mm ・カットオフ値:0.08mm なお、Ra、Rtの定義は、たとえば、奈良治部著「表
面粗さの測定・評価法」 (総合技術センター 198
3)に示されているものである。
・Stylus tip radius: 0.5 μm ・Stylus load: 5 mg ・Measurement length: 1 mm ・Cutoff value: 0.08 mm The definitions of Ra and Rt can be found, for example, in “Measurement of Surface Roughness” by Jibu Nara. Evaluation Method” (General Technology Center 198
3).

(8)ヤング率 ] T 5−Z−1702に規定された方法にしたがっ
て、インストロンタイプの引っ張り試験機を用いて、2
5℃、65%RHにて測定した。
(8) Young's modulus] According to the method specified in T5-Z-1702, using an Instron type tensile tester,
Measurement was performed at 5° C. and 65% RH.

(9)表層粒子濃度比 2次イオンマススペクトル(SIMS)を用いて、フィ
ルム中の粒子に起因する元素の内のもつきも高濃度の元
素とポリエステルの炭素元素の濃度比を粒子濃度とし、
厚さ方向の分析を行なう。
(9) Surface layer particle concentration ratio Using secondary ion mass spectrometry (SIMS), the concentration ratio of the element with high concentration of elements caused by particles in the film and the carbon element of the polyester is defined as the particle concentration,
Perform analysis in the thickness direction.

S IMSによって測定される最表層粒子濃度(深さ0
の点)における粒子濃度Aとさらに深さ方向の分析を続
けて得られる最高濃度Bの比、A/Bを表層濃度比と定
義した。測定装置、条件は下記のとおりである。測定装
置、条件は下記のとおりである。
Surface particle concentration measured by SIMS (depth 0
The ratio of the particle concentration A at point ) to the maximum concentration B obtained by further analysis in the depth direction, A/B, was defined as the surface layer concentration ratio. The measuring device and conditions are as follows. The measuring device and conditions are as follows.

■ 測定装置 2次イオン質量分析装置(S TMS)西独、^TOM
IK八社製 AへDIDA3000■ 測定条件 1次イオン種 二〇□ 1次イオン加速電圧:12KV 1次イオン電流:200nA ラスター領 域:400μm口 分析領域:ゲート30% 測定真空度: 6. OX 1 (I9TorrE  
−G  U  N:0.5KV−3,0A(10)ポリ
エステルA層の積層厚さ 2次イオン質量分析装置(S IMS)を用いて、表層
から深さ3000nmの範囲のフィルム中の粒子の内も
っとも高濃度の粒子に起因する元素とポリエステルの炭
素元素の濃度比(M九/C1を粒子濃度とし、表面から
深さ3000nmまで厚さ方向の分析を行なう。表層で
は表面という界面のために粒子濃度は低く表面から遠ざ
かるにつれて粒子濃度は高くなる。本発明フィルムの場
合はいったん極大値となった粒子濃度がまた減少し始め
る。この濃度分布曲線をもとに表層粒子濃度かの極大値
の1/2となる深さ(この深さは極大値となる深さより
も深い)を求め、これを積層厚さとした。条件は次の通
り。
■ Measuring device Secondary ion mass spectrometer (STMS) West Germany, ^TOM
DIDA3000 to A manufactured by IK Hachisha ■ Measurement conditions Primary ion species 2〇□ Primary ion acceleration voltage: 12KV Primary ion current: 200nA Raster area: 400μm Mouth analysis area: Gate 30% Measurement vacuum degree: 6. OX 1 (I9TorrE
-GU N: 0.5KV-3,0A (10) Lamination thickness of polyester A layer Using a secondary ion mass spectrometer (SIMS), the particles in the film within a depth of 3000 nm from the surface layer were measured. The concentration ratio of the element originating from the particles with the highest concentration and the carbon element in the polyester (M9/C1 is defined as the particle concentration, and analysis is performed in the thickness direction from the surface to a depth of 3000 nm.In the surface layer, the particles The particle concentration is low and increases as it moves away from the surface.In the case of the film of the present invention, once the particle concentration reaches a maximum value, it begins to decrease again.Based on this concentration distribution curve, the particle concentration in the surface layer is determined to be one of the maximum values. /2 (this depth is deeper than the depth at which the maximum value is reached) was determined, and this was determined as the lamination thickness.The conditions are as follows.

(1)測定装置 2次イオン質量分析装置(SIMS) 西独、ATOMIKA社製 ^−DID^3000(2
)測定条件 1次イオン種 :02 1次イオン加速電圧:12KV 1次イオン電流:200nA ラスター領域:400μm口 分析領域二ゲート30% 測定真空度+ 5.  OX 10−9TorrE−G
UN:0.5KV−3,OA なお、表層から深さ3000nmの範囲にもっとも多く
含有する粒子が有機高分子粒子の場合はS IMSでは
測定が難しいので、表面からエツチングしなからxps
(X線光電子分光法)、IR(赤外分光法)などで上記
同様のデプスプロファイルを測定し積層厚さを求めても
良いし、また、電子顕微鏡等による断面観察で粒子濃度
の変化状態やコントラストの差から界面を認識し積層厚
さを求めることもできる。
(1) Measuring device Secondary ion mass spectrometer (SIMS) Manufactured by ATOMIKA, West Germany ^-DID^3000 (2
) Measurement conditions Primary ion species: 02 Primary ion acceleration voltage: 12KV Primary ion current: 200nA Raster area: 400μm Analysis area 2 gates 30% Measurement vacuum + 5. OX 10-9TorrE-G
UN: 0.5KV-3, OA Note that if the particles that are most abundant in the depth range of 3000 nm from the surface layer are organic polymer particles, it is difficult to measure with SIMS, so do not etch them from the surface.
(X-ray photoelectron spectroscopy), IR (infrared spectroscopy), etc. may be used to measure the depth profile similar to the above to determine the laminated thickness, or cross-sectional observation using an electron microscope etc. may be used to determine the state of change in particle concentration. It is also possible to recognize the interface from the difference in contrast and determine the laminated thickness.

(11)粒径比 上記(1)の測定において個々の粒子の長径の平均値/
短径の平均値の比である。
(11) Particle size ratio In the measurement of (1) above, the average value of the long diameter of each particle /
It is the ratio of the average value of the short axis.

すなわち、下式で求められる。That is, it can be obtained using the following formula.

長径=ΣDli/N 短径=ΣD 2 i / N Dli、 I)!iはそれぞれ個々の粒子の長径(最大
径)、短径(最短径)、Nは総個数である。
Major axis = ΣDli/N Minor axis = ΣD 2 i / N Dli, I)! i is the major axis (maximum diameter) and minor axis (shortest axis) of each individual particle, and N is the total number.

(12)粒径の相対標準偏差 上記(1)の方法で測定された個々の突起径Di1平均
平均径0予 偏差σ(=f(Σ(DI −D) 2/N) ’)を平
均径りで割った値(σ/D)で表わした。
(12) Relative standard deviation of particle size The individual projection diameter Di1 average average diameter 0 preliminary deviation σ (=f(Σ(DI −D) 2/N) ') measured by the method in (1) above is the average diameter It is expressed as the value divided by (σ/D).

(13)表面粗大突起数H1 測定面(100cm2)同士を2枚重ね合わせて静電気
力で密着させる(剛化電圧5.4kV)。
(13) Number of surface coarse protrusions H1 Two measurement surfaces (100 cm2) are stacked and brought into close contact with each other by electrostatic force (stiffening voltage 5.4 kV).

2枚のフィルム間で粗大突起部分の光の干渉によって生
じるニュートン環から粗大突起の高さを判定し、1重環
以上の粗大突起数をHlとした。
The height of the coarse protrusions was determined from the Newtonian rings produced by light interference of the coarse protrusions between the two films, and the number of coarse protrusions with a single ring or more was defined as Hl.

Hlの単位は、1000m2を2枚重ねているため個/
200cm2となる。なお、光源はハロゲンランプに5
64nmのバンドパスフィルターをかけて用いた。
The unit of Hl is 2 sheets of 1000m2, so
It becomes 200cm2. The light source is a halogen lamp.
It was used with a 64 nm bandpass filter.

(14)耐削れ性 幅270mmのフィルムを、金属ロールと弾性ロールか
らなる1段カレンダ装置を用いて、下記条件で処理した
後、弾性ロールに付着した削れ物を純水で水洗し、その
中に含有する3μm以上の削れ粉の個数をカウントする
(He−Neレーザー散乱による粒度分布測定装置使用
)。通過フィルム面積1 m 2あたりに換算した3μ
m以上の削れ粉の個数が100個未満の場合は耐削れ性
良好、100個以上の場合は不良と判定した。
(14) Scraping resistance After processing a film with a width of 270 mm under the following conditions using a one-stage calender device consisting of a metal roll and an elastic roll, the scraped material adhering to the elastic roll was washed with pure water, and the The number of shavings of 3 μm or more contained in the sample was counted (using a particle size distribution measuring device using He-Ne laser scattering). 3 μ converted per 1 m2 of passing film area
When the number of scraping particles of m or more was less than 100 pieces, the scraping resistance was judged to be good, and when it was 100 pieces or more, it was judged as poor.

・延べ走行長  :3000m ・走行速度   :80m/分 ・金属ロール温度:95℃ ・線圧     二200kg/cm (15)耐ダビング性 フィルムに下記組成の磁性塗料をグラビヤロールにより
塗布し、磁気配向させ、乾燥させる。さらに、小型テス
トカレンダー装置(スチールロール/ナイロンロール、
5段)で、温度ニア0℃、線圧:200kg/cmでカ
レンダー処理した後、70℃、48時間キユアリングす
る。上記テープ原反を1/2インチにスリットし、パン
ケーキを作成した。このパンケーキから長さ250mの
長さをVTRカセットに組み込みVTRカセットテープ
とした。
・Total running length: 3000 m ・Travel speed: 80 m/min ・Metal roll temperature: 95°C ・Linear pressure 2200 kg/cm (15) Magnetic paint with the following composition is applied to the dubbing-resistant film using a gravure roll and magnetically oriented. ,dry. In addition, a small test calender device (steel roll/nylon roll,
After calendering at a temperature of near 0°C and a linear pressure of 200 kg/cm, the product was cured at 70°C for 48 hours. The original tape was slit into 1/2 inch pieces to make pancakes. A length of 250 m from this pancake was assembled into a VTR cassette to make a VTR cassette tape.

(磁性塗料の組成) −Co含有酸化鉄(BET値50m2/g):100重
量部 ・エスレックA(種水化学製塩化ビニル/酢酸ビニル共
重合体)         :100重量部ニラポラン
230 (日本ポリウレタン製ポリウレタンエラストマ
)      :10重量部・コロネートしく日本ポリ
ウレタン製ポリイソシアネート)          
  :5重量部・レシチン            =
1重量部・メチルエチルケトン      ニア5重量
部・メチルイソブチルケトン    ニア5重量部・ト
ルエン           ニア5重量部・カーボン
ブラック        :2重量部・ラウリン酸  
       :1.5重量部このテープに家庭用VT
Rを用いてシバツク製のテレビ試験波形発生器(TG7
/U706)により100%クロマ信号を記録し、その
再生信号からシバツク製カラービデオノイズ測定器(9
25D/1)でクロマS/Nを測定しAとした。また上
記と同じ信号を記録したマスターテープのパンケーキを
磁界転写方式のビデオソフト高速プリントシステム(た
とえばソニーマグネスケール■製のスプリンタ)を用い
てAを測定したのと同じ試料テープ(未記録)のパンケ
ーキへダビングした後のテープのクロマS/Nを上記と
同様にして測定し、Bとした。このダビングによるクロ
マS/Nの低下(A−B)が3dB未満の場合は耐ダビ
ング性:優、3dB以上5dB未満の場合は良、5dB
以上は不良と判定した。優が望ましいが、良でも実用的
には使用可能である。
(Composition of magnetic paint) - Co-containing iron oxide (BET value 50 m2/g): 100 parts by weight, S-LEC A (vinyl chloride/vinyl acetate copolymer manufactured by Tanesui Chemical): 100 parts by weight Niraporan 230 (polyurethane manufactured by Nippon Polyurethane) Elastomer): 10 parts by weight, Polyisocyanate manufactured by Coronate Nippon Polyurethane)
: 5 parts by weight lecithin =
1 part by weight Methyl ethyl ketone 5 parts by weight Methyl isobutyl ketone 5 parts by weight Toluene 5 parts by weight Carbon black: 2 parts by weight Lauric acid
: 1.5 parts by weight Add household VT to this tape
Using the Sibaku TV test waveform generator (TG7)
/U706) to record a 100% chroma signal, and from the playback signal, use a Sibaku color video noise measuring device (9).
25D/1), and the chroma S/N was measured as A. In addition, the same sample tape (unrecorded) on which A was measured using a magnetic field transfer type video software high-speed printing system (for example, Sony Magnescale's Sprinter) on the master tape pancake on which the same signal as above was recorded. The chroma S/N of the tape after dubbing it onto pancakes was measured in the same manner as above, and it was designated as B. If the chroma S/N reduction (A-B) due to dubbing is less than 3 dB, dubbing resistance is excellent; if it is 3 dB or more and less than 5 dB, it is good.
The above items were determined to be defective. Excellent is desirable, but good is still usable for practical purposes.

[実施例] 本発明を実施例に基づいて説明する。[Example] The present invention will be explained based on examples.

実施例1〜5、比較例1〜4 粒径の異なるいくつかの種類の粒子(粒子1.3)をエ
チレングリコールにスラリーの形で分散せしめ、テレフ
タル酸ジメチルとエステル交換反応後、重縮合し、該粒
子を所定量含有するポリエチレンテレフタレート(以下
PETと略記する)のチップを作った。このチップをベ
ント式二軸混練押出機に供給し、水に分散せしめた架橋
ジビニルベンゼン粒子(粒子2)をスラリーの形で添加
し、水分をベントで系外に排出しながら該粒子を練り込
み、シリカ粒子と架橋ジビニルベンゼン粒子が共存する
PETのチップを作成した(ポリエステルA組成物)。
Examples 1 to 5, Comparative Examples 1 to 4 Several types of particles (particles 1.3) with different particle sizes were dispersed in ethylene glycol in the form of a slurry, and after transesterification with dimethyl terephthalate, polycondensation was performed. A chip of polyethylene terephthalate (hereinafter abbreviated as PET) containing a predetermined amount of the particles was made. The chips are fed to a vented twin-screw kneading extruder, where cross-linked divinylbenzene particles (particles 2) dispersed in water are added in the form of a slurry, and the particles are kneaded while draining the moisture out of the system through a vent. A PET chip in which silica particles and crosslinked divinylbenzene particles coexist was prepared (polyester A composition).

また、常法によって、実質的に不活性粒子を含有しない
PETを製造し、ポリエステルBとした。
In addition, PET containing substantially no inert particles was produced using a conventional method to obtain polyester B.

これらのポリマをそれぞれ180℃で3時間減圧乾燥(
3Torr) L、それぞれを2台の押出機に供給し2
90℃で溶融し、これらのポリマを、2または3層用の
矩形の合流ブロック(フィードブロック)で合流積層し
、静電印加キャスト法を用いて表面温度30℃のキャス
ティング・ドラムに巻きつけて冷却固化し、2〜3層構
造の未延伸フィルムを作った。この時、それぞれの押出
機の吐出量を調節し総厚さ、ポリエステルA層の厚さを
調節した。この未延伸フィルムを温度80℃にて長手方
向に4.5倍延伸した。この延伸は2組のロールの周速
差で行なった。この−軸延伸フィルムをステンタを用い
て延伸速度2000%/分で100℃で幅方向に4.0
倍延伸し、定長下で、200℃にて5秒間熱処理し、総
厚さ15μmの二軸配向積層ポリエステルフィルムを得
た。これらのフィルムの本発明のパラメータは第1表に
示したとおりであり、本発明のパラメータが範囲内の場
合は、耐削れ性、耐ダビング性ともに優れたフィルムで
あるが、そうでない場合は目的を達し得ないことがわか
る。
These polymers were each dried under reduced pressure at 180°C for 3 hours (
3 Torr) L, each was fed to two extruders and 2
Melted at 90°C, these polymers were confluently laminated in rectangular confluent blocks (feedblocks) for two or three layers and wound onto a casting drum with a surface temperature of 30°C using electrostatic casting. The mixture was cooled and solidified to produce an unstretched film with a 2- to 3-layer structure. At this time, the total thickness and the thickness of the polyester A layer were adjusted by adjusting the discharge amount of each extruder. This unstretched film was stretched 4.5 times in the longitudinal direction at a temperature of 80°C. This stretching was performed using a difference in peripheral speed between two sets of rolls. This -axially stretched film was stretched at a stretching rate of 2000%/min using a stenter at 100°C to a width of 4.0% in the width direction.
The film was stretched twice and heat treated at 200° C. for 5 seconds under constant length to obtain a biaxially oriented laminated polyester film with a total thickness of 15 μm. The parameters of the present invention for these films are shown in Table 1. If the parameters of the present invention are within the range, the film has excellent abrasion resistance and dubbing resistance. It turns out that this cannot be achieved.

比較例5〜6 実施例1に用いたのと同じ粒子、ポリエステルを用いて
、粒子を1種類しか含有しないフイ、ルムを同様に作成
したが、耐削れ性、耐ダビング性を兼備するフィルムは
得られなかった(第1表)。
Comparative Examples 5 to 6 Using the same particles and polyester as those used in Example 1, films containing only one type of particles were prepared in the same manner, but a film having both abrasion resistance and dubbing resistance was found. (Table 1).

[発明の効果] 本発明は、2種類以上の粒子を含有するポリエステルの
層厚さと平均粒径の関係、含有量を特定範囲としたので
、耐削れ性、耐ダビング性が優れたフィルムとなり、各
用途でのフィルム加工速度の増大に対応できるものであ
る。本発明フィルムの用途は特に限定されないが、加工
工程でのフィルム表面の削れが加工工程上、製品性能上
特に問題となる磁気記録媒体用ベースフィルムとして特
に有用である。また、本発明フィルムのうち2層構造の
ものはポリエステルA層の表面が走行面(磁気記録媒体
用では磁性層を塗布しない面、その他の用途では印刷や
その他塗材の塗布などの処理がほどこされない面)とし
て用いることが好ましい。
[Effects of the Invention] The present invention sets the relationship between the layer thickness and the average particle size of polyester containing two or more types of particles and the content within a specific range, resulting in a film with excellent abrasion resistance and dubbing resistance. This can accommodate increased film processing speeds for various applications. Although the use of the film of the present invention is not particularly limited, it is particularly useful as a base film for magnetic recording media, where abrasion of the film surface during processing is a particular problem in terms of processing and product performance. Among the films of the present invention, those with a two-layer structure have the surface of the polyester A layer as the running surface (for magnetic recording media, the surface is not coated with a magnetic layer, and for other uses, it is the surface that has been subjected to processing such as printing or the application of other coating materials). It is preferable to use it as a surface that is not exposed.

また、本発明は製膜工程内で、コーティングなどの操作
なしで直接複合積層によって作ったフィルムであり、製
膜工程中あるいはその後のコーティングによって作られ
る積層フィルムに比べて、強い突起構造となり、表面の
耐削れ性もはるかに優れ、しかもコスト面、品質の安定
性などにおいて有利であるものである。
In addition, the present invention is a film made by direct composite lamination without any operations such as coating during the film-forming process, and has a stronger protrusion structure and surface than a laminated film made during the film-forming process or by subsequent coating. It also has far superior abrasion resistance, and is advantageous in terms of cost and quality stability.

Claims (4)

【特許請求の範囲】[Claims] (1)2種類以上の粒子を含有するポリエステルAを主
成分とする組成物よりなる層(A層)をポリエステルB
よりなる層(B層)の少なくとも片面に積層してなるフ
ィルムであって、ポリエステルAに含有される粒子の平
均粒径がA層の厚さの0.4〜10倍、かつ、A層中の
粒子の総含有量が3〜50重量%であることを特徴とす
る二軸配向ポリエステルフィルム。
(1) A layer (A layer) consisting of a composition mainly composed of polyester A containing two or more types of particles and polyester B
A film laminated on at least one side of a layer (B layer) consisting of polyester A, in which the average particle diameter of the particles contained in polyester A is 0.4 to 10 times the thickness of layer A, and A biaxially oriented polyester film characterized in that the total content of particles is 3 to 50% by weight.
(2)A層に含有される2種類以上の粒子のそれぞれの
平均粒径の差が0.2μm以下であることを特徴とする
請求項(1)記載の二軸配向ポリエステルフィルム。
(2) The biaxially oriented polyester film according to claim (1), wherein the difference in average particle diameter of two or more types of particles contained in layer A is 0.2 μm or less.
(3)ポリエステルAに含有される2種類以上の粒子の
それぞれの粒径の相対標準偏差が0.6以下である請求
項(1)または(2)記載の二軸配向ポリエステルフィ
ルム。
(3) The biaxially oriented polyester film according to claim (1) or (2), wherein the relative standard deviation of the particle diameters of two or more types of particles contained in polyester A is 0.6 or less.
(4)A層の表面について、表面突起の平均高さが含有
する粒子の平均粒径の1/3以上であることを特徴とす
る請求項(1)〜(3)のいずれかに記載の二軸配向ポ
リエステルフィルム。
(4) Regarding the surface of layer A, the average height of the surface protrusions is 1/3 or more of the average particle diameter of the particles contained, according to any one of claims (1) to (3). Biaxially oriented polyester film.
JP26269690A 1990-09-28 1990-09-28 Biaxially oriented polyester film Expired - Fee Related JP2569937B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP26269690A JP2569937B2 (en) 1990-09-28 1990-09-28 Biaxially oriented polyester film

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP26269690A JP2569937B2 (en) 1990-09-28 1990-09-28 Biaxially oriented polyester film

Publications (2)

Publication Number Publication Date
JPH04138251A true JPH04138251A (en) 1992-05-12
JP2569937B2 JP2569937B2 (en) 1997-01-08

Family

ID=17379327

Family Applications (1)

Application Number Title Priority Date Filing Date
JP26269690A Expired - Fee Related JP2569937B2 (en) 1990-09-28 1990-09-28 Biaxially oriented polyester film

Country Status (1)

Country Link
JP (1) JP2569937B2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06134940A (en) * 1992-10-27 1994-05-17 Toray Ind Inc Biaxially oriented film

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06134940A (en) * 1992-10-27 1994-05-17 Toray Ind Inc Biaxially oriented film

Also Published As

Publication number Publication date
JP2569937B2 (en) 1997-01-08

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