JPH04137301A - Head lamp for vehicle - Google Patents

Head lamp for vehicle

Info

Publication number
JPH04137301A
JPH04137301A JP2255422A JP25542290A JPH04137301A JP H04137301 A JPH04137301 A JP H04137301A JP 2255422 A JP2255422 A JP 2255422A JP 25542290 A JP25542290 A JP 25542290A JP H04137301 A JPH04137301 A JP H04137301A
Authority
JP
Japan
Prior art keywords
reflector
bulb
discharge
discharge bulb
light
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2255422A
Other languages
Japanese (ja)
Other versions
JP2642777B2 (en
Inventor
Hideki Ohashi
秀樹 大橋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Koito Manufacturing Co Ltd
Original Assignee
Koito Manufacturing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Koito Manufacturing Co Ltd filed Critical Koito Manufacturing Co Ltd
Priority to JP2255422A priority Critical patent/JP2642777B2/en
Publication of JPH04137301A publication Critical patent/JPH04137301A/en
Application granted granted Critical
Publication of JP2642777B2 publication Critical patent/JP2642777B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/10Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source
    • F21S41/14Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source characterised by the type of light source
    • F21S41/17Discharge light sources
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/10Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source
    • F21S41/19Attachment of light sources or lamp holders
    • F21S41/192Details of lamp holders, terminals or connectors

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Non-Portable Lighting Devices Or Systems Thereof (AREA)
  • Securing Globes, Refractors, Reflectors Or The Like (AREA)

Abstract

PURPOSE:To enhance the electrical insulating properties between the current flowing portion of a discharge bulb side and a reflector by forming an electric insulating layer on the surface area at least facing the discharge bulb of the reflector. CONSTITUTION:An alumite film 60 is provided on the inner periphery of a bulb insertion hole 23 in a reflector 22 to enhance the electrical insulating properties between the Al-made reflector 22 and terminals 32c, 32d on a discharge bulb side and between the Al-made reflector 22 and lead supports 32a, 32b. The thickness of the alumite film 60 is desirably 40mum or more. For example, a resin coating film instead of the alumite coating could be used as the electric insulation layer.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は光源として放電バルブを用いた車輌用ヘッドラ
ンプに係り、特に放電バルブが金属製のりフレフタ−に
挿着されている車輌用ヘッドランプに関する。
[Detailed Description of the Invention] [Industrial Application Field] The present invention relates to a vehicular headlamp using a discharge bulb as a light source, and particularly to a vehicular headlamp in which the discharge bulb is inserted into a metal glue flaper. Regarding.

〔従来技術及び発明の解決しようとする課題〕放電ラン
プは発光効率及び演色性が良好で、しかも寿命が長いと
いう点から車輌用、特に自動車用のヘッドランプの光源
として注目されている。
[Prior Art and Problems to be Solved by the Invention] Discharge lamps are attracting attention as light sources for vehicles, particularly automobile headlamps, because they have good luminous efficiency and color rendering properties, and have a long lifespan.

第3図は放電ランプを自動車用ヘッドランプのバルブと
して用いた投射型ヘッドランプのバルブ挿着部の断面図
である。図において、放電バルブ1は、合成樹脂製の口
金3の前方に突出する長短−対のリードサポート4,5
によって放電ランプ2が両端支持された構造で、リフレ
クタ−6のバルブ挿着孔6aに挿着固定されて、光投射
ユニットUとして一体化されている。光投射ユニットU
は、リフレクタ−6と、投射レンズ7aを保持するレン
ズホルダー7とのユニット体で、放電ランプ2の熱がユ
ニットU内にこもる傾向にあるため、リフレクタ−6は
耐熱性や放熱性を考慮して金属製とされている。符号4
a、5aは口金3゛の背面側に突出するバルブ側雄端子
で、通電路として作用するリードサポート4,5に口金
3内においてそれぞれ接続されており、両端子4a、5
aは電源側のコネクター8に接続されている。そして放
電ランプ2を点灯する際には、たとえば15〜20KV
という高電圧が印加されるため、端子4a。
FIG. 3 is a sectional view of a bulb insertion part of a projection type headlamp using a discharge lamp as a bulb of an automobile headlamp. In the figure, a discharge bulb 1 has a pair of long and short reed supports 4 and 5 that protrude in front of a synthetic resin cap 3.
The discharge lamp 2 has a structure in which both ends are supported by the reflector 6, and is inserted and fixed into the bulb insertion hole 6a of the reflector 6, and is integrated as a light projection unit U. Light projection unit U
is a unit body consisting of a reflector 6 and a lens holder 7 that holds a projection lens 7a, and since the heat of the discharge lamp 2 tends to be trapped inside the unit U, the reflector 6 is designed in consideration of heat resistance and heat dissipation. It is said to be made of metal. code 4
Numerals a and 5a are male terminals on the valve side that protrude from the back side of the cap 3', and are connected inside the cap 3 to lead supports 4 and 5, which act as current-carrying paths, and both terminals 4a and 5
a is connected to the connector 8 on the power supply side. When lighting the discharge lamp 2, for example, 15 to 20 KV is applied.
Terminal 4a.

58間には合成樹脂製の隔壁3aが形成されて両端子4
a、5a間の絶縁が確保されている。しかし端子4a、
5aとりフレフタ−6間、またはリードサポート4,5
とリフレクタ−6間においては十分な絶縁が考慮されて
おらず、バルブ挿着部における絶縁性に不安が残るとい
う問題があった。
A synthetic resin partition wall 3a is formed between the terminals 4 and 58.
Insulation between a and 5a is ensured. However, terminal 4a,
Between 5a and flaper 6, or lead supports 4 and 5
There was a problem in that sufficient insulation was not taken into consideration between the reflector and the reflector 6, and there remained concerns about the insulation at the bulb insertion part.

本発明は前記従来技術の問題点に鑑みなされたもので、
その目的は簡単な構成によってリフレクタ−と放電バル
ブ側通電部間の絶縁性の確かな車輌用ヘッドランプを提
供することにある。
The present invention has been made in view of the problems of the prior art,
The object is to provide a vehicular headlamp with a simple structure and reliable insulation between the reflector and the current-carrying part on the discharge bulb side.

〔課題を解決するための手段〕[Means to solve the problem]

前記目的を達成するために、本発明に係る車輌用ヘッド
ランプにおいては、金属製リフレクタ−のバルブ挿着孔
に放電バルブが挿着された車輌用ヘッドランプにおいて
、リフレクタ−の少なくとも放電バルブに臨む領域表面
に電気絶縁層を形成するようにしたものである。
In order to achieve the above object, in a vehicle headlamp according to the present invention, in which a discharge bulb is inserted into a bulb insertion hole of a metal reflector, at least a portion of the reflector facing the discharge bulb is provided. An electrically insulating layer is formed on the surface of the region.

〔作用〕[Effect]

金属製リフレクタ−の放電バルブに臨む領域表面に形成
されている電気絶縁層が放電バルブ側の通電部とりフレ
フタ−間の絶縁性を高める。
The electrically insulating layer formed on the surface of the area of the metal reflector facing the discharge bulb improves the insulation between the current-carrying part on the discharge bulb side and the reflector.

〔実施例〕〔Example〕

次に、本発明の実施例を図面に基づいて説明する。 Next, embodiments of the present invention will be described based on the drawings.

第1図は本発明の一実施例である自動車用ヘッドランプ
の縦断面図、第2図はバルブ挿着部を後方から見た分解
斜視図である。
FIG. 1 is a longitudinal cross-sectional view of an automobile headlamp according to an embodiment of the present invention, and FIG. 2 is an exploded perspective view of a bulb insertion portion seen from the rear.

符号10は容器状のランプボディで、ランプボディ10
内には図示しないエイミング機構によって光投射ユニッ
ト20が傾動可能に支持されている。
Reference numeral 10 is a container-shaped lamp body;
Inside, a light projection unit 20 is tiltably supported by an aiming mechanism (not shown).

光投射ユニット2oは、楕円体形状のAQ製リフレクタ
−22と、このリフレクタ−の後頂部に形成されたバル
ブ挿着孔23に挿着された放電バルブ30と、前面に投
射レンズ26が固定され、リフレクタ−22の前面開口
部に取着されたAQ製レンズホルダー24とが一体化さ
れた構造となっている。符号26aは投射レンズ26を
レンズホルダー24にカシメ固定する環状のレンズ固定
枠、符号5oは放電バルブ30をバルブ挿着孔23に固
定保持するためのロッキングキャップである。
The light projection unit 2o includes an ellipsoidal reflector 22 made of AQ, a discharge bulb 30 inserted into a bulb insertion hole 23 formed at the rear top of the reflector, and a projection lens 26 fixed to the front surface. , and a lens holder 24 manufactured by AQ attached to the front opening of the reflector 22 are integrated. Reference numeral 26a is an annular lens fixing frame for caulking and fixing the projection lens 26 to the lens holder 24, and reference numeral 5o is a locking cap for fixing and holding the discharge bulb 30 in the bulb insertion hole 23.

放電バルブ30は、合成樹脂製の口金31の前面に突出
する長短一対のリートサポート32a。
The discharge bulb 30 includes a pair of long and short reed supports 32a that protrude from the front of a synthetic resin base 31.

32bに放電ランプ34が両端支持された構造で、放電
バルブ30がバルブ挿着孔23に挿着された状態におい
て、放電ランプ34の放電部34aがリフレクタ−22
の第1焦点位Wf□に配置されている。また口金31の
前面には、放電ランプ34を包囲する円筒形状の紫外線
遮蔽用グローブ38がセラミック製のグローブ保持プレ
ート39を介して固定保持されており、放電部34aか
らりフレフタ−22に向かう光から有害な波長域の紫外
線をカットするようになっている。リフレクタ−22の
第2焦点位置f2近傍には、レンズホルダー24に一体
形成れたクリアカット形成用のシェード25、及びレン
ズホルダー24に板ばね部材27aにより固定保持され
た紫外線遮蔽用フィルター27が設けられている。そし
て放電ランプ34の放電部34aの発光はりフレフタ−
22で反射され、リフレクタ−22の第2焦点f2に収
束後、投射レンズ26によって平行光とされて前方に投
射される。フィルター27は、リフレクタ−22で反射
されて投射レンズ26に向かう光から再度紫外線をカッ
トするとともに、紫外線遮蔽用グローブ40の先端開口
部から出射した光から紫外線をカットする。
32b has a structure in which the discharge lamp 34 is supported at both ends, and when the discharge bulb 30 is inserted into the bulb insertion hole 23, the discharge part 34a of the discharge lamp 34 is connected to the reflector 22.
is placed at the first focal point Wf□. Further, a cylindrical ultraviolet shielding globe 38 that surrounds the discharge lamp 34 is fixedly held on the front surface of the base 31 via a ceramic globe holding plate 39. It is designed to block ultraviolet rays in the harmful wavelength range. Near the second focal point f2 of the reflector 22, a shade 25 for forming a clear cut integrally formed with the lens holder 24, and an ultraviolet shielding filter 27 fixedly held on the lens holder 24 by a leaf spring member 27a are provided. It is being The light emitting beam of the discharge portion 34a of the discharge lamp 34 is
22, and after converging on the second focal point f2 of the reflector 22, it is converted into parallel light by the projection lens 26 and projected forward. The filter 27 again cuts ultraviolet rays from the light reflected by the reflector 22 and directed toward the projection lens 26, and also cuts ultraviolet rays from the light emitted from the opening at the tip of the ultraviolet shielding glove 40.

また紫外線遮蔽用グローブ38の先端部38aは、リフ
レクタ−22のバルブ挿着孔23周りに形成されている
ホットゾーン形成用光反射面22aでの反射光α、を遮
らない位置とされている。
Further, the tip end 38a of the ultraviolet shielding globe 38 is positioned so as not to block the reflected light α from the hot zone forming light reflecting surface 22a formed around the bulb insertion hole 23 of the reflector 22.

即ち、リフレクタ−22で反射してホットゾーンの配光
に寄与する光Q工の光路上に紫外線遮蔽用グローブ38
が延出せず、従って、リフレクタ−22で反射してホッ
トゾーンの配光に寄与する光の一部がケラれることかな
いので、ホットゾーン領域には十分な光が配光されて、
適正な大きさかつ十分な光度のホットゾーンが得られる
That is, an ultraviolet shielding glove 38 is placed on the optical path of the light beam that is reflected by the reflector 22 and contributes to the light distribution in the hot zone.
does not extend, and therefore, a portion of the light that is reflected by the reflector 22 and contributes to the light distribution in the hot zone is not vignetted, so that sufficient light is distributed in the hot zone area.
A hot zone of appropriate size and sufficient luminosity is obtained.

バルブの口金31は1例えばPPS等の合成樹脂材の一
体成形により形成されており、口金31の裏側には、リ
ードサポート32a、32bにそれぞれ溶接一体化され
たコネクター雄端子32C232dを突出させた雄コネ
クタ−15が一体に形成されている。符号33は両端子
32c、32a間に延出する放電防止用隔壁である。口
金31の前面には周方向に所定距離離間された3個の光
軸方向位置決め用の突起31a(第1図参照)が設けら
れ、口金31の外周縁部にはバルブ挿着孔23側の係合
突起45に係合する周方向位置決め用の切欠31bが形
成されている。
The valve cap 31 is formed by integrally molding a synthetic resin material such as PPS, and the back side of the cap 31 has male connector terminals 32C and 32d protruding from each other, each of which is welded to the lead supports 32a and 32b. A connector 15 is integrally formed. Reference numeral 33 denotes a discharge-preventing partition extending between both terminals 32c and 32a. Three protrusions 31a (see FIG. 1) for positioning in the optical axis direction are provided on the front surface of the cap 31 and are spaced a predetermined distance apart in the circumferential direction. A circumferential positioning notch 31b that engages with the engagement protrusion 45 is formed.

一方、リフレクタ−22の後頂部に形成されているバル
ブ挿着孔23の後端側周縁部は円筒状に後方に突出し、
この円筒形状後方突出部40の外周には3個のバヨネッ
ト部42が形成されている。
On the other hand, the rear end side peripheral edge of the bulb insertion hole 23 formed at the rear top of the reflector 22 protrudes rearward in a cylindrical shape.
Three bayonet parts 42 are formed on the outer periphery of this cylindrical rear projection part 40.

またこの孔23の周縁部には、孔23の径より一回り大
きい口金31係合用の円環溝44が形成されている。こ
の円環溝44内には口金31の切欠31bに対応する係
合突起45が形成されている。
Further, an annular groove 44 for engaging the cap 31, which is slightly larger than the diameter of the hole 23, is formed at the peripheral edge of the hole 23. An engaging protrusion 45 corresponding to the notch 31b of the base 31 is formed within the annular groove 44.

そして係合突起45に切欠31bを係合させて。Then, the notch 31b is engaged with the engagement protrusion 45.

放電バルブ30がバルブ挿着孔23に挿着され、ロッキ
ングキャップ50をバヨネット部42にバヨネット係合
させて放電バルブ30をバルブ挿着孔23に固定してい
る。
The discharge bulb 30 is inserted into the bulb insertion hole 23 , and the locking cap 50 is bayonet-engaged with the bayonet portion 42 to fix the discharge bulb 30 in the valve insertion hole 23 .

符号6oはりフレフタ−22のバルブ挿着孔23の内周
面に形成されているアルマイト皮膜で、AQ製リフレク
タ−22と放電バルブ側の端子32c、32dとの間の
絶縁性、及びAM製リフレクタ−22とリードサポート
32a、32bとの間の絶縁性が高められている。なお
リフレクタ−22の絶縁性を高めるには、アルマイト皮
膜60の厚さは40μm以上とすることが望ましい。
The alumite film formed on the inner circumferential surface of the valve insertion hole 23 of the 6o beam deflector 22 provides insulation between the AQ reflector 22 and the terminals 32c and 32d on the discharge valve side, and the AM reflector. -22 and the lead supports 32a, 32b have improved insulation. Note that in order to improve the insulation properties of the reflector 22, it is desirable that the thickness of the alumite film 60 be 40 μm or more.

なお符号12は放電バルブ用の点灯回路(図示せず)を
収容した点灯回路収容ユニットで、ランプボディ10の
後頂部に形成された開口部11に円筒形状延出部13を
介して取着一体化されており、点灯回路から延びるリー
ド線りに接続された雌側コネクター14が口金31の裏
側に一体に形成されている雄側コネクター(端子32c
、32d)に接続さ九ている。符号16は光投射ユニッ
ト20の投射レンズ26周りに配置された合成樹脂製の
化粧板で、表面には銀色塗装が施されてヘッドランプの
非点灯時の見栄えを良くしている。
Reference numeral 12 denotes a lighting circuit housing unit that houses a lighting circuit (not shown) for a discharge bulb, and is integrally attached to an opening 11 formed at the rear top of the lamp body 10 via a cylindrical extension 13. The female connector 14 connected to the lead wire extending from the lighting circuit is connected to the male connector (terminal 32 c
, 32d). Reference numeral 16 denotes a synthetic resin decorative plate disposed around the projection lens 26 of the light projection unit 20, and its surface is painted silver to improve its appearance when the headlamp is not lit.

また符号18はランプボディ10の前面開口部に組付一
体化されたレンズである。
Further, reference numeral 18 is a lens assembled and integrated into the front opening of the lamp body 10.

なおアルマイト皮膜に代わる電気絶縁層の他の例として
は、樹脂コーテイング膜が考えられる。
Note that a resin coating film can be considered as another example of the electrically insulating layer in place of the alumite film.

また前記実施例では投射型ヘッドランプについて説明し
たが、放電バルブの光を放物面形状のりフレフタ−で反
射させて配光する反射型ヘッドランプについても同様に
適用できる。そして例えば反射型ヘッドランプの放物面
反射鏡の光反射面として機能しない放電バルブに臨むバ
ルブ挿着孔領域にアルマイト皮膜や樹脂コーテイング膜
からなる電気絶縁層を形成すればよい。
Further, in the above embodiment, a projection type headlamp has been described, but the present invention can be similarly applied to a reflection type headlamp in which light from a discharge bulb is reflected by a paraboloidal flap to distribute the light. For example, an electrical insulating layer made of an alumite film or a resin coating film may be formed in the region of the bulb insertion hole facing the discharge bulb, which does not function as a light reflecting surface of a parabolic reflector of a reflective headlamp.

さらに前記実施例では自動車用ヘッドランプを例にとっ
て説明したが、自動二輪車や原動機付自転車用のヘッド
ランプについても同様に適用できる。
Furthermore, although the above embodiments have been explained using automobile headlamps as an example, the present invention can be similarly applied to headlamps for motorcycles and motorized bicycles.

〔発明の効果〕〔Effect of the invention〕

以上の説明から明がなように、本発明に係る車輌用ヘッ
ドランプによれば、金属製リフレクタ−の放電バルブに
臨む領域表面に形成されている電気絶縁層が放電バルブ
側の通電部とりフレフタ−間の絶縁性を高めるので、放
電バルブ挿着部における絶縁性の確保された車輌用ヘッ
ドランプが得られる。
As is clear from the above description, according to the vehicle headlamp according to the present invention, the electrically insulating layer formed on the surface of the area of the metal reflector facing the discharge bulb covers the current-carrying part on the discharge bulb side and the flap. Since the insulation between the discharge bulb and the discharge bulb is improved, it is possible to obtain a vehicle headlamp in which insulation at the discharge bulb insertion portion is ensured.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は本発明の一実施例である自動車用ヘッドランプ
の縦断面図、第2図はバルブ挿着部を後方から見た分解
斜視図、第3図は従来の自動車用ヘッドランプの縦断面
図である。 22・・・AQ製リフレクタ− 23・・・バルブ挿着孔、  30・・放電バルブ、3
1・・・バルブの口金、 32a、32b・・・放電バルブ側の通電部であるリー
ドサポート、 32c、32d・・・放電バルブ側の通電部である雄端
子、 60・・・電気絶縁層であるアルマイト皮膜。
Fig. 1 is a longitudinal sectional view of an automobile headlamp that is an embodiment of the present invention, Fig. 2 is an exploded perspective view of the bulb insertion part seen from the rear, and Fig. 3 is a longitudinal sectional view of a conventional automobile headlamp. It is a front view. 22... AQ reflector 23... Valve insertion hole, 30... Discharge bulb, 3
1... Valve cap, 32a, 32b... Lead support which is a current carrying part on the discharge bulb side, 32c, 32d... Male terminal which is a current carrying part on the discharge bulb side, 60... Electrical insulating layer An alumite film.

Claims (1)

【特許請求の範囲】[Claims] (1)金属製リフレクターのバルブ挿着孔に放電バルブ
が挿着された車輌用ヘッドランプにおいて、リフレクタ
ーの少なくとも放電バルブに臨む領域表面に電気絶縁層
が形成されたことを特徴とする車輌用ヘッドランプ。
(1) A vehicular head lamp in which a discharge bulb is inserted into a bulb insertion hole of a metal reflector, characterized in that an electrical insulating layer is formed on at least the surface of the region of the reflector facing the discharge bulb. lamp.
JP2255422A 1990-09-27 1990-09-27 Vehicle headlamp Expired - Fee Related JP2642777B2 (en)

Priority Applications (1)

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JP2255422A JP2642777B2 (en) 1990-09-27 1990-09-27 Vehicle headlamp

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2255422A JP2642777B2 (en) 1990-09-27 1990-09-27 Vehicle headlamp

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JPH04137301A true JPH04137301A (en) 1992-05-12
JP2642777B2 JP2642777B2 (en) 1997-08-20

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JP2255422A Expired - Fee Related JP2642777B2 (en) 1990-09-27 1990-09-27 Vehicle headlamp

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2369562A1 (en) * 2010-03-26 2011-09-28 Honeywell International Inc. On-axis collimator reflector

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01189494A (en) * 1988-01-22 1989-07-28 Soken Kagaku Kk Heating of fluid in fluidized bed of fine powder

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01189494A (en) * 1988-01-22 1989-07-28 Soken Kagaku Kk Heating of fluid in fluidized bed of fine powder

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2369562A1 (en) * 2010-03-26 2011-09-28 Honeywell International Inc. On-axis collimator reflector
US8388155B2 (en) 2010-03-26 2013-03-05 Honeywell International Inc. On-axis collimator reflector

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JP2642777B2 (en) 1997-08-20

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