JPH04121591U - Shape memory alloy joint with tilting function - Google Patents
Shape memory alloy joint with tilting functionInfo
- Publication number
- JPH04121591U JPH04121591U JP2686291U JP2686291U JPH04121591U JP H04121591 U JPH04121591 U JP H04121591U JP 2686291 U JP2686291 U JP 2686291U JP 2686291 U JP2686291 U JP 2686291U JP H04121591 U JPH04121591 U JP H04121591U
- Authority
- JP
- Japan
- Prior art keywords
- shape memory
- joint
- memory alloy
- steel ingot
- end portion
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 229910001285 shape-memory alloy Inorganic materials 0.000 title claims abstract description 31
- 230000006870 function Effects 0.000 title claims abstract description 17
- 239000000203 mixture Substances 0.000 claims abstract description 11
- 238000009792 diffusion process Methods 0.000 claims abstract description 7
- 239000000463 material Substances 0.000 abstract description 44
- 238000010276 construction Methods 0.000 abstract description 7
- 229910000831 Steel Inorganic materials 0.000 description 29
- 239000010959 steel Substances 0.000 description 29
- 239000002131 composite material Substances 0.000 description 12
- 238000000034 method Methods 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000011084 recovery Methods 0.000 description 6
- 239000002893 slag Substances 0.000 description 4
- 238000003466 welding Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 229910001208 Crucible steel Inorganic materials 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 239000000498 cooling water Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000001747 exhibiting effect Effects 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 229910001018 Cast iron Inorganic materials 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000005204 segregation Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Landscapes
- Flanged Joints, Insulating Joints, And Other Joints (AREA)
- Non-Disconnectible Joints And Screw-Threaded Joints (AREA)
Abstract
(57)【要約】
【目的】 異種部材の接続に適した継手を実現する。
【構成】 両端部分11,12がそれぞれ成分組成が異
なる形状記憶合金により形成され、その間が傾斜機能を
持つ拡散接合部分10により形成されることによって、
材質の異なる部材13,14をそれぞれにマッチした施
工条件で接続することができ、異種部材の適切な接続が
可能な継手を実現する。
(57) [Summary] [Purpose] To realize a joint suitable for connecting dissimilar parts. [Structure] Both end portions 11 and 12 are formed of shape memory alloys having different compositions, and a diffusion bonded portion 10 having a gradient function is formed between them.
Members 13 and 14 made of different materials can be connected under construction conditions that match each other, and a joint capable of appropriately connecting dissimilar members is realized.
Description
【0001】0001
本考案は、傾斜機能を持つ形状記憶合金製継手に関する。 The present invention relates to a shape memory alloy joint with a tilting function.
【0002】0002
従来の形状記憶合金製継手に使用される鋼塊は、多少の成分偏析は別として、 単一の鋼塊で製造され、それら鋼塊はどの部分でも同一成分を有し、また、材料 特性も均一であるのが一般的であった。 The steel ingots used in conventional shape memory alloy joints, apart from some component segregation, Manufactured from a single steel ingot, the steel ingot has the same composition in every part, and the material Generally, the characteristics were also uniform.
【0003】 しかしながら、例えば、各種プラント配管用異材継手のごとき構造材料におい ては、施工領域の拡大及び施工能率向上のため、異材の各部材の材料強度に対応 した継手強度ならびに拡管後の継手しめつけ力が必要となり、形状記憶合金製異 材継手製品は部分的に異なった材料特性を持つ傾斜機能特性が要求される場合が ある。0003 However, for example, in structural materials such as dissimilar metal joints for various plant piping, In order to expand the construction area and improve construction efficiency, we are responding to the material strength of each member made of different materials. Shape-memory alloy manufacturing is required as well as joint tightening force after pipe expansion. Material joint products may require graded functional properties with partially different material properties. be.
【0004】 ところが、現状の形状記憶合金製継手製品は、いずれも単一の鋼塊から製造さ れており、材料特性も均一となっており、傾斜機能特性を付帯させることは不可 能であって、上記のような異材の各部材の材料強度が顕著に異なる構造部品への 異材継手製品への適用には限界があった。0004 However, all current shape memory alloy joint products are manufactured from a single steel ingot. The material properties are uniform, and it is not possible to add functionally graded properties. This method is suitable for structural parts that are made of different materials and have significantly different material strengths, such as those mentioned above. There were limits to its application to dissimilar material joint products.
【0005】[0005]
従来の形状記憶合金製継手においては、前記のように単一鋼塊を用いており、 その成分は同一で、かつ、材料特性も均一であり、前記したような、例えば、異 材継手製品への傾斜機能特性を付帯した形状記憶合金の適用については、現状の 製造技術では製造不可能であった。 In conventional shape memory alloy joints, a single steel ingot is used as mentioned above. The components are the same and the material properties are uniform, such as the above-mentioned Regarding the application of shape memory alloys with functionally graded properties to material joint products, the current situation is It was impossible to manufacture using manufacturing technology.
【0006】 上述の不具合は形状記憶合金を単一の鋼塊から製造するために起きるものであ り、これにかえて、材料特性の異なる成分を持つ2種以上の異なった複合鋼塊を 使用すれば傾斜機能特性を付帯した形状記憶合金の製造も可能となる。[0006] The above-mentioned problems occur because shape memory alloys are manufactured from a single steel ingot. Instead, two or more different composite steel ingots with different compositions with different material properties are used. If used, it would also be possible to produce shape memory alloys with functionally graded properties.
【0007】 本考案は、上記課題を解決するため、2種以上の異なった複合鋼塊により製造 され傾斜機能を持った形状記憶合金製継手を提供しようとするものである。[0007] In order to solve the above problems, this invention is manufactured using two or more different types of composite steel ingots. The aim is to provide a shape memory alloy joint with a tilting function.
【0008】[0008]
本考案の傾斜機能を持つ形状記憶合金製継手は、形状記憶合金により形成され た一端部分、同一端部分と成分組成が異なる形状記憶合金により形成された他端 部分、および同他端部分と上記一端部分の間に形成され傾斜機能を持つ拡散接合 部分よりなることを特徴としている。 The shape memory alloy joint with tilting function of this invention is made of shape memory alloy. The other end is made of a shape memory alloy that has a different composition from the same end. and a diffusion bond with a slope function formed between the same end part and the above-mentioned one end part. It is characterized by being made up of parts.
【0009】[0009]
上記において、本考案の継手の製造方法は、成分組成の異なる一方と他方の形 状記憶合金の鋼塊を接合し、これを消耗電極としてエレクトロスラグ再溶解法に より再溶解して所望の異なった成分を有する複合鋼塊を得た後、これを機械加工 して傾斜機能を有し形状記憶合金よりなる継手を得る。 In the above, the method for manufacturing the joint of the present invention involves forming one shape and the other shape having different component compositions. A steel ingot of shape memory alloy is joined and used as a consumable electrode in the electroslag remelting method. After further remelting to obtain a composite steel ingot with the desired different compositions, this is machined. A joint made of a shape memory alloy and having a gradient function is obtained.
【0010】 本考案の継手を用いて材質の異なる部材を接続する場合、上記継手の一方と他 方の形状記憶合金を、それぞれ接続しようとする一方と他方の部材の材質にマッ チした特性を有するものとすることにより、それぞれの部材に対してそれぞれに 適した施工条件を適用することができ、異種部材の適切な接続が可能となる。0010 When connecting members made of different materials using the joint of the present invention, one of the joints and the other Match the shape memory alloy on one side to the material of the two parts to be connected. By making each component have the same characteristics as the Appropriate construction conditions can be applied, and dissimilar members can be connected appropriately.
【0011】 上記により、材質の異なる部材をそれぞれにマッチした施工条件で接続するこ とができ、異種部材の適切な接続が可能な継手を実現する。[0011] The above allows members of different materials to be connected under construction conditions that match each other. To realize a joint that allows for proper connection of dissimilar members.
【0012】0012
本考案の一実施例の継手を図1に示す。図1に示す本実施例の継手は、形状記 憶合金鋼塊より形成され締付け力が大きい形状回復を示す一端部分11、同一端 部分11と成分組成が異なる形状記憶合金鋼塊より形成され締付け力が小さい形 状回復を示す他端部分12、および同他端部分12と上記一端部分11の間に形 成され傾斜機能を持つ形状記憶合金よりなる拡散接合部分10よりなっている。 A joint according to an embodiment of the present invention is shown in FIG. The joint of this example shown in Fig. 1 has a shape notation. One end portion 11 formed from a memory alloy steel ingot and exhibiting shape recovery with a large tightening force, the same end A shape that is formed from a shape memory alloy steel ingot with a different composition from that of part 11 and has a small tightening force. The other end portion 12 exhibiting shape recovery, and the shape between the other end portion 12 and the one end portion 11. The diffusion bonding portion 10 is made of a shape memory alloy having a gradient function.
【0013】 本実施例の継手の製造方法について、図2及び図3により説明する。まず、図 2に示すように鋼塊素材はそれぞれ成分の異なる形状記憶合金の素材1及び素材 2を前もって鍛鋼または鋳鋼で製造し、接続部3はエレクトロスラグ溶接、また はその他の適切な方法で接続する。[0013] The method for manufacturing the joint of this example will be explained with reference to FIGS. 2 and 3. First, figure As shown in Figure 2, the steel ingot materials are shape memory alloy material 1 and material with different components, respectively. 2 is made in advance of forged or cast steel, and the connection 3 is electroslag welded or or by any other suitable method.
【0014】 次に、図3に示すようにエレクトロスラグ再溶解法による再溶解を行う。すな わち、上記エレクトロスラグ溶接等によって製作した鋼塊素材を消耗電極とし、 銅または鋳鉄製の水冷金型4中で溶融スラグ5を介して溶解し、下部から凝固せ しめる。鋼塊素材は溶融スラグ5の抵抗熱により素材2の下部からスラグ5の直 下に湯溜6を作りながら溶解され、素材2が消耗した後接続部3、素材1と連続 的に溶解して、金型4中で下部から徐々に凝固して一体の複合鋼塊7が製造され る。なお、8は電源、9は冷却水を示す。[0014] Next, as shown in FIG. 3, remelting is performed using the electroslag remelting method. sand That is, the steel ingot material produced by the above-mentioned electroslag welding etc. is used as a consumable electrode, It is melted through a molten slag 5 in a water-cooled mold 4 made of copper or cast iron, and solidified from the bottom. Close. The steel ingot material is heated directly by the slag 5 from the bottom of the material 2 due to the resistance heat of the molten slag 5. It is melted while creating a pool 6 at the bottom, and after the material 2 is consumed, the connection part 3 is connected to the material 1. The composite steel ingot 7 is melted and gradually solidified from the bottom in the mold 4 to produce an integrated composite steel ingot 7. Ru. Note that 8 represents a power source and 9 represents cooling water.
【0015】 かくして得られた複合鋼塊7の下部は素材2部と実質的に同様の成分を持ち、 上部は素材1部と実質的に同様の成分を持ち、接続部3に相当する素材1及び2 の両者の境界部は再溶解により成分がある程度拡散され、両部に固有の成分は互 にうすめられた所望の複合鋼塊7を得ることができる。[0015] The lower part of the composite steel ingot 7 thus obtained has substantially the same composition as the second part of the material, The upper part has substantially the same composition as the material 1 part, and contains materials 1 and 2 corresponding to the connection part 3. At the boundary between the two parts, the components are diffused to some extent due to redissolution, and the components unique to both parts are mutually exclusive. A desired composite steel ingot 7 can be obtained.
【0016】 本実施例にて使用する鋼塊素材の各部分は、前述したように鍛鋼、鋳鋼いずれ でもよく、また2本以上数本の異なった成分の結合も可能である。結合の方法は エレクトロスラグ溶接が最適であるが、結合部が再溶解中に離れないこと、およ び結合部の電気抵抗が大きく変化しないことなどの条件が満足されるならば、他 の溶接法、その他の結合方法によってもよい。[0016] As mentioned above, each part of the steel ingot material used in this example is either forged steel or cast steel. It is also possible to combine two or more different components. How to join Electroslag welding is the best choice, but it is important that the joint does not come apart during remelting and If the conditions such as that the electrical resistance of the joint and the electrical resistance of the joint do not change significantly are satisfied, other Welding methods or other joining methods may also be used.
【0017】 かくして得られた複合鋼塊7は、その後、鍛造、熱処理、機械加工及びトレー ニング処理により、図1に示す継手の素材となる所定の傾斜機能形状記憶合金が 製造され、部分的に異なった施工条件の下で各部は所定の材料特性を発揮し傾斜 機能を持った形状記憶合金製継手として使用される。[0017] The composite steel ingot 7 thus obtained is then subjected to forging, heat treatment, machining and tray processing. Through the coating process, a predetermined functionally graded shape memory alloy, which is the material for the joint shown in Figure 1, is formed. Manufactured, each part exhibits predetermined material properties and slopes under different construction conditions. Used as a functional shape memory alloy joint.
【0018】 上記製造方法により得られる本実施例の継手は中間に素材1が持つ機能より素 材2が持つ機能へと移行する傾斜機能を有した形状記憶合金よりなる拡散接合部 分10が設けられた継手であり、この継手により部材13(例えば、鉄製で引張 強度が高いもの)及び部材14(例えば、AL合金製で引張強度が低いもの)を 接続する場合、高温での配管作業において部材13に対しては素材1よりなる締 付け力が大きい形状回復を示す一端部分11が締め込み、一方、部材14に対し ては素材2よりなる締付け力が小さい形状回復を示す他端部分12が締め込むこ とになり、それぞれの部材13及び部材14の強度レベルに対応させて継手が締 め込まれ、部材13,14の継手配管作業を完了する。[0018] The joint of this example obtained by the above manufacturing method has a function that is more basic than that of material 1 in the middle. Diffusion bonded part made of a shape memory alloy with a graded function that transitions to the function of material 2 10, which is a joint provided with a member 13 (for example, made of iron and tensile (high strength) and member 14 (for example, made of AL alloy and low tensile strength) When connecting, use a fastener made of material 1 for member 13 during piping work at high temperatures. One end portion 11 showing shape recovery with a large attachment force is tightened, while the other end portion 11 is tightened against the member 14. In this case, the other end portion 12, which shows shape recovery with a small tightening force made of the material 2, is tightened. Therefore, the joint is tightened according to the strength level of each member 13 and member 14. This completes the joint piping work for members 13 and 14.
【0019】 上記により、接続される各部材の材料特性に対応させて継手の強度確保や継手 部での漏れの防止等が可能となり異材継手に要求される特性が確実に得られる。[0019] As a result of the above, the strength of the joint can be ensured and the joint can be This makes it possible to prevent leakage at the joint, and ensure that the characteristics required for dissimilar material joints are obtained.
【0020】 なお、本実施については、表1に示す成分の素材(その1)及び素材(その2 )を用い継手を製作し、良好な結果を得ている。[0020] In addition, regarding this implementation, the ingredients shown in Table 1 (Part 1) and Materials (Part 2) ) have been used to produce joints with good results.
【0021】[0021]
【表1】 [Table 1]
【0022】 上記継手の製造については、まず素材(その1)及び素材(その2)を真空溶 解炉にて50Kg鋼塊として溶製する。これを所定の形状に鍛造圧延し、その後、 素材(その1)及び素材(その2)をエレクトロスラグ溶接により接合する。次 に、接合した複合鋼塊は素材(その2)を下側にしてエレクトロスラグ再溶解し て複合鋼塊とし、これを機械加工することにより継手が製造された。[0022] To manufacture the above joint, first the material (Part 1) and the material (Part 2) are vacuum melted. It is melted into a 50Kg steel ingot in a cracking furnace. This is forged and rolled into a predetermined shape, and then The material (Part 1) and the material (Part 2) are joined by electroslag welding. Next Next, the joined composite steel ingot was remelted with electroslag with the material (Part 2) facing down. The composite steel ingot was made into a composite steel ingot, and the joint was manufactured by machining it.
【0023】[0023]
本考案の傾斜機能を持つ形状記憶合金製継手は、両端部分がそれぞれ成分組成 が異なる形状記憶合金により形成され、その間が傾斜機能を持つ拡散接合部分に より形成されることによって、材質の異なる部材をそれぞれにマッチした施工条 件で接続することができ、異種部材の適切な接続が可能な継手を実現する。 The shape-memory alloy joint with the tilting function of this invention has both ends with different compositions. are made of different shape memory alloys, and the gap between them is a diffusion bonded part with a gradient function. By forming parts with different materials, construction conditions that match each member To realize a joint that can be connected at the same time and that can appropriately connect dissimilar members.
【図1】本考案の一実施例の傾斜機能を持つ形状記憶合
金製継手の説明図である。FIG. 1 is an explanatory diagram of a shape memory alloy joint with a tilting function according to an embodiment of the present invention.
【図2】上記実施例に係る鋼塊素材の説明図である。FIG. 2 is an explanatory diagram of the steel ingot material according to the above embodiment.
【図3】上記一実施例に係る鋼塊素材を再溶解している
状況を示す説明図である。FIG. 3 is an explanatory diagram showing a situation in which the steel ingot material according to the above embodiment is being remelted.
【符号の説明】 1,2 形状記憶合金素材 3 接続部 4 金型 5 溶融スラグ 6 湯溜 7 複合鋼塊 8 電源 9 冷却水 10 拡散接合部分 11 締付け力が大きい形状回復を示す一端部分 12 締付け力が小さい形状回復を示す他端部分 13,14 部材[Explanation of symbols] 1,2 Shape memory alloy material 3 Connection part 4 Mold 5 Molten slag 6 Yutama 7 Composite steel ingot 8 Power supply 9 Cooling water 10 Diffusion bonding part 11 One end part showing shape recovery with large tightening force 12 Other end portion showing shape recovery with small tightening force 13,14 Components
Claims (1)
分、同一端部分と成分組成が異なる形状記憶合金により
形成された他端部分、および同他端部分と上記一端部分
の間に形成され傾斜機能を持つ拡散接合部分よりなるこ
とを特徴とする傾斜機能を持つ形状記憶合金製継手。1. One end portion formed of a shape memory alloy, the other end portion formed of a shape memory alloy having a different composition from the same end portion, and a slope function formed between the other end portion and the one end portion. A shape memory alloy joint with a tilting function, characterized by comprising a diffusion bonded part with a slanting function.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2686291U JPH04121591U (en) | 1991-04-19 | 1991-04-19 | Shape memory alloy joint with tilting function |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2686291U JPH04121591U (en) | 1991-04-19 | 1991-04-19 | Shape memory alloy joint with tilting function |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH04121591U true JPH04121591U (en) | 1992-10-30 |
Family
ID=31911274
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2686291U Withdrawn JPH04121591U (en) | 1991-04-19 | 1991-04-19 | Shape memory alloy joint with tilting function |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH04121591U (en) |
-
1991
- 1991-04-19 JP JP2686291U patent/JPH04121591U/en not_active Withdrawn
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