JPH0371966B2 - - Google Patents

Info

Publication number
JPH0371966B2
JPH0371966B2 JP13229284A JP13229284A JPH0371966B2 JP H0371966 B2 JPH0371966 B2 JP H0371966B2 JP 13229284 A JP13229284 A JP 13229284A JP 13229284 A JP13229284 A JP 13229284A JP H0371966 B2 JPH0371966 B2 JP H0371966B2
Authority
JP
Japan
Prior art keywords
synthetic resin
mold
main body
molded
injection
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP13229284A
Other languages
Japanese (ja)
Other versions
JPS6110417A (en
Inventor
Katsuya Nagano
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NIPPON SEKISO KOGYO KK
Original Assignee
NIPPON SEKISO KOGYO KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by NIPPON SEKISO KOGYO KK filed Critical NIPPON SEKISO KOGYO KK
Priority to JP13229284A priority Critical patent/JPS6110417A/en
Publication of JPS6110417A publication Critical patent/JPS6110417A/en
Publication of JPH0371966B2 publication Critical patent/JPH0371966B2/ja
Granted legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/0017Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor moulding interconnected elements which are movable with respect to one another, e.g. chains or hinges

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Description

【発明の詳細な説明】 (産業上の利用分野) この発明は本体と、本体に対して回動あるいは
駆動可能に組付けられた移動部材とよりなる合成
樹脂成形部品の製造方法に関し、詳しくはたとえ
ば開閉戸の戸車などの開閉戸側に固定される本体
と、本体に対して回転可能に軸着された転子(移
動部材)とよりなる。合成樹脂成形部品の製造方
法に係わるものである。
[Detailed Description of the Invention] (Industrial Application Field) The present invention relates to a method of manufacturing a synthetic resin molded part comprising a main body and a movable member attached to the main body so as to be rotatable or drivable. For example, it consists of a main body fixed to the door side such as a door wheel of an opening/closing door, and a trochanter (moving member) rotatably attached to the main body. This relates to a method of manufacturing synthetic resin molded parts.

(従来技術) 従来、たとえば合成樹脂製の戸車は本体と、本
体に軸着された転子とが別々に製造され、両部材
の製造後に両者の組付けが行なわれて戸車とされ
るが、部品の組付け工程が必要であつた。
(Prior Art) Conventionally, for example, a door wheel made of synthetic resin has a main body and a trochanter attached to the main body separately, and after both parts are manufactured, they are assembled to form a door wheel. A process for assembling the parts was required.

(発明が解決しようとする問題点) このため、この発明は合成樹脂製の戸車を製造
するに際し、部品組付け工程の面倒な作業工程を
省略しようとしたものである。また、戸車のほか
に、本体と移動部材が回転可能に軸着された合成
樹脂成形部品、あるいは本体に対し移動部材が摺
動可能に組付けられた合成樹脂成形部品を、二種
類の合成樹脂の射出成形により、組付け状態で形
成し得るようにしたものである。
(Problems to be Solved by the Invention) Therefore, the present invention attempts to omit the troublesome work process of assembling parts when manufacturing a door roller made of synthetic resin. In addition to the door roller, we also use two types of synthetic resin molded parts, such as a synthetic resin molded part in which the main body and a moving member are rotatably attached, or a synthetic resin molded part in which the moving member is slidably attached to the main body. It can be formed in an assembled state by injection molding.

(問題点を解決するための手段) 本発明者は合成樹脂製の戸車を射出成形により
製造する研究において上記欠点を解消し得る良好
な成果を得て本発明を達成したものである。すな
わち、上記した欠点を解決するために、この発明
の手段は、本体と、該本体に対して回動可能ある
いは摺動可能に組付けられた移動部材とよりなる
合成樹脂成形部品を製造するに際し、前記本体あ
るいは移動部材のいずれか一方の部材を第1の合
成樹脂にて射出成形し、次いで、前記合成樹脂と
は異なる種類でかつ非接着性の第2の合成樹脂
を、先の射出成形部品に対して射出成形し、本体
と移動部材が回動可能あるいは摺動可能に組付け
られたものとなすことにある。
(Means for Solving the Problems) The present inventor achieved the present invention by obtaining good results that could eliminate the above-mentioned drawbacks in research on manufacturing synthetic resin door rollers by injection molding. That is, in order to solve the above-mentioned drawbacks, the means of the present invention provides a method for manufacturing a synthetic resin molded part consisting of a main body and a movable member rotatably or slidably assembled to the main body. , either the main body or the movable member is injection molded with a first synthetic resin, and then a second synthetic resin of a different type and non-adhesive than the synthetic resin is injection molded. The purpose is to injection mold the parts so that the main body and the movable member are rotatably or slidably assembled.

(作 用) 本発明は、本体と移動部材とよりなる合成樹脂
成形部品の製造において、本体と移動部材は種類
が異なりかつ非接着性の合成樹脂にて形成される
もので、組付け状の成形品となり、移動部材は本
体と接合されず移動可能なものとなる。
(Function) In the production of a synthetic resin molded part consisting of a main body and a movable member, the main body and the movable member are made of different types of non-adhesive synthetic resins, and the present invention provides an assembly-type molded part. It becomes a molded product, and the movable member is movable without being joined to the main body.

(実施例) 次に本発明の一実施例を説明するが、まず、先
に本発明の実施に使用する装置例の概略を第1図
〜第4図を主体として説明する。第1図は反転式
の射出成形機1を示すものであり、従来の反転式
射出成形機の成形型部分を変更改良することによ
り使用される。指示部材2,2に支承された支軸
3には反転板4が取付けられ、反転板4には1次
成形用の第1成形型5、及び2次成形用の第2成
形型5Aが180度の対称位置に配置されて固着さ
れている。10は第1成形型5に型合せされる第
1組付け型であつて、第1成形型5とともに戸車
34支持部材31用の第1キヤビテイ13が構成
され1次成形に使用される。第1組付け型10は
ガイド部材19,19にガイドされて移動する可
動板21に固着されていて、該可動板21は固定
板20左方側の油圧シリンダ(図示せず。)のシ
リンダロツド22の作動にて可動される。なお、
第1キヤビテイ13にて成形された成形品は第1
組付け型10が外された後は、第1成形型5に嵌
着した状態のまま、180度反転されて第2成形型
5Aとされる。
(Example) Next, an example of the present invention will be described. First, an outline of an example of an apparatus used for carrying out the present invention will be explained mainly with reference to FIGS. 1 to 4. FIG. 1 shows an inversion type injection molding machine 1, which is used by modifying and improving the mold portion of a conventional inversion type injection molding machine. A reversing plate 4 is attached to the support shaft 3 supported by the indicating members 2, 2, and the reversing plate 4 has a first mold 5 for primary molding and a second mold 5A for secondary molding at 180°. They are placed and fixed in symmetrical positions. Reference numeral 10 denotes a first assembly mold that is fitted to the first mold 5, which together with the first mold 5 constitutes a first cavity 13 for the door wheel 34 support member 31, and is used for primary molding. The first assembly mold 10 is fixed to a movable plate 21 that moves while being guided by guide members 19, 19, and the movable plate 21 is attached to a cylinder rod 22 of a hydraulic cylinder (not shown) on the left side of the fixed plate 20. It is moved by the operation of. In addition,
The molded product molded in the first cavity 13 is
After the assembly mold 10 is removed, it is turned over 180 degrees while remaining fitted into the first mold 5 to form a second mold 5A.

一方、第2組付け型15は第2成形型5Aに対
して型合せされ、戸車34の転子33となる第2
キヤビテイ18が構成され、2次成形に使用され
る。第2成形型5及び第2成形型5Aには転子3
3の支軸33Aを形成するためのスライド部材1
7が装置されている。スライド部材17は第1成
形型5及び第2成形型5Aの側部に形成されてい
て、油圧シリンダ17Aによりロツド状の部材が
出入り作動されるものであつて、第1成形型5と
第1組付け型10により第1キヤビテイ13が形
成される際(1次成形の際)には該第1キヤビテ
イ13内に突出され(第4図右側部分参照)、第
2成形型5Aと第2組付け型15により第2キヤ
ビテイ18が形成される際(2次成形の際)に
は、スライド部材17はその油圧シリンダ17A
側に後退し、戸車34の本体である支持部材31
の成形品に転子33の支軸33A形成用の軸孔3
1Bが形成される(第4図右側部分参照)。
On the other hand, the second assembly mold 15 is molded to the second mold 5A, and the second assembly mold 15 is molded to form the second mold 5A, which becomes the trochanter 33 of the door wheel 34.
A cavity 18 is constructed and used for secondary molding. The second mold 5 and the second mold 5A have a trochanter 3.
Slide member 1 for forming the support shaft 33A of No. 3
7 is installed. The slide member 17 is formed on the side of the first mold 5 and the second mold 5A, and is a rod-shaped member that is moved in and out by a hydraulic cylinder 17A. When the first cavity 13 is formed by the assembly mold 10 (during primary molding), it protrudes into the first cavity 13 (see the right side part of FIG. 4), and the second mold 5A and the second set are When the second cavity 18 is formed by the mold 15 (during secondary molding), the slide member 17 is moved by its hydraulic cylinder 17A.
The supporting member 31, which is the main body of the door roller 34, retreats to the side.
A shaft hole 3 for forming the support shaft 33A of the trochanter 33 is formed in the molded product.
1B is formed (see the right part of FIG. 4).

第2組付け型15はガイド部材25,25にガ
イドされて移動する可動板27に固着されてい
て、該可動板27は固定板26右方側の油圧シリ
ンダ(図示せず。)のシリンダロツド28の作動
にて可動される。23は第1キヤビテイ13に第
1の合成樹脂を射出する第1射出ノズルであつ
て、組付けた第1組付け型10の注入孔12に第
1可動板21の貫孔部21Aを挿通されて接続可
動にさせている。そして29は第2キヤビテイ1
8に第2の合成樹脂を射出する第2射出ノズルで
あつて、組付けた第2組付け型15の注入孔16
に第2可動板27の貫孔部27Aを挿通させて接
続可能にされている。なお、第1射出ノズル23
は第1組付け型10とともに移動され、第2射出
ノズル29は第2組付け型15とともに移動され
る。なお、第1成形型5の成形面には支持部材3
1のビス孔31A,31Aを形成するための各成
形凸起6,6が形成されている。
The second assembly mold 15 is fixed to a movable plate 27 that moves while being guided by guide members 25, 25, and the movable plate 27 is attached to a cylinder rod 28 of a hydraulic cylinder (not shown) on the right side of the fixed plate 26. It is moved by the operation of. Reference numeral 23 denotes a first injection nozzle for injecting the first synthetic resin into the first cavity 13, which is inserted through the through-hole 21A of the first movable plate 21 into the injection hole 12 of the assembled first assembly mold 10. The connection is made movable. And 29 is the second cavity 1
8 is a second injection nozzle for injecting a second synthetic resin, and is an injection hole 16 of the assembled second assembly mold 15.
The through-hole portion 27A of the second movable plate 27 is inserted into the second movable plate 27 so that the connection can be made. Note that the first injection nozzle 23
is moved together with the first assembly mold 10, and the second injection nozzle 29 is moved together with the second assembly mold 15. Note that a support member 3 is provided on the molding surface of the first mold 5.
Each molded protrusion 6, 6 for forming one screw hole 31A, 31A is formed.

次に、本発明の実施例を前記装置の作用ととも
に説明する。
Next, an embodiment of the present invention will be described along with the operation of the device.

第1成形型5と第1組付け型10とを組付けた
第1キヤビテイ13には第1射出ノズル23をセ
ツトし、該第1射出ノズル23より第1キヤビテ
イ13内に第1の合成樹脂を射出する。本例では
ガラス繊維を(樹脂に対して33%)加えたナイロ
ンを、樹脂温225℃、射出圧150Kg/cm2にて射出し
た。第1キヤビテイ13には第1の合成樹脂によ
り、戸車34の支持部材31、すなわち本体部分
が成形される。しかして第1の合成樹脂の射出後
は第1射出ノズル23及び第1組付け型10を外
し、支持部材31の成形品が嵌着された第1成形
型5すなわち第2成形型5Aは反転板4の支軸3
を中心として180度反転される。そして第2成形
型5Aに対して第2組付け型15が組付けられ、
戸車34を形成するための第2キヤビテイ18が
形成され、かつ第2射出ノズル29が配置されて
第2キヤビテイ18内に第2の合成樹脂が射出さ
れる。本例ではポリプロピレンを樹脂温200℃、
射出圧100Kg/cm2にて射出した。前記第1の合成
樹脂及び第2の合成樹脂は、たとえば本例のナイ
ロンとポリプロピレンのように射出成形可能でか
つ、射出成形後の両樹脂が相互に接着しない非接
合性の樹脂を選択使用することができる。
A first injection nozzle 23 is set in the first cavity 13 in which the first mold 5 and the first assembly mold 10 are assembled, and the first synthetic resin is injected into the first cavity 13 from the first injection nozzle 23. Inject. In this example, nylon to which glass fiber was added (33% based on the resin) was injected at a resin temperature of 225° C. and an injection pressure of 150 kg/cm 2 . The support member 31 of the door roller 34, that is, the main body portion, is molded in the first cavity 13 from a first synthetic resin. After the injection of the first synthetic resin, the first injection nozzle 23 and the first assembly mold 10 are removed, and the first mold 5, that is, the second mold 5A into which the molded product of the support member 31 is fitted, is inverted. Support shaft 3 of plate 4
It will be flipped 180 degrees around . Then, the second assembly mold 15 is assembled to the second mold 5A,
A second cavity 18 for forming the door roller 34 is formed, and a second injection nozzle 29 is arranged to inject a second synthetic resin into the second cavity 18. In this example, polypropylene is used at a resin temperature of 200℃.
Injection was performed at an injection pressure of 100Kg/cm 2 . The first synthetic resin and the second synthetic resin are selected from non-bonding resins that can be injection molded and do not adhere to each other after injection molding, such as nylon and polypropylene in this example. be able to.

第2キヤビテイ18には第2の合成樹脂による
転子33が成形される。しかる後、第2射出ノズ
ル29及び第2組付け型15を外し、支持部材3
1の装着孔32に転子33が軸着されてなる戸車
34を得る。該戸車34は支持部材31部分がナ
イロン樹脂で、転子33部分がポリプロピレンで
あり、後者は射出成形後に収縮硬化するため、転
子33は支持部材31の軸孔31Bに支軸33A
が挿入されるとともに、支持部材31の軸孔31
Bに適度な隙間を有したものとなり、転子33は
支持部材31に対して回転可能である。
A trochanter 33 made of a second synthetic resin is molded in the second cavity 18 . After that, the second injection nozzle 29 and the second assembly mold 15 are removed, and the support member 3 is removed.
To obtain a door wheel 34 in which a trochanter 33 is pivotally attached to one mounting hole 32. The support member 31 part of the door roller 34 is made of nylon resin, and the trochanter 33 part is made of polypropylene. Since the latter shrinks and hardens after injection molding, the trochanter 33 is inserted into the shaft hole 31B of the support member 31 with the support shaft 33A.
is inserted, and the shaft hole 31 of the support member 31 is inserted.
B has an appropriate gap, and the trochanter 33 is rotatable with respect to the support member 31.

本例戸車34は建て戸に装着されるが、転子3
3は支持部材31に対して適度な自由度を有する
ので、通常の戸車と同様に使用される。
The door wheel 34 in this example is attached to a house door, but the trochanter 3
3 has a suitable degree of freedom with respect to the support member 31, so it is used in the same way as a normal door roller.

なお、前記した実施例の戸車34においては支
持部材31を先に射出成形し、次いで転子33を
射出成形したが、支持部材31及び転子33の各
射出成形の順位は逆順位にしてもよい。
In addition, in the door roller 34 of the above-described embodiment, the support member 31 was injection molded first, and then the trochanter 33 was injection molded, but the order of injection molding of the support member 31 and the trochanter 33 may be reversed. good.

なお、本例は枠状の支持部材31の装着孔32
に転子33が軸着された戸車34の場合について
説明したが、本発明は、戸車に限るものではな
く、たとえば第10図〜第12図に示す移動部材
44のように、移動子43が支持部材41に沿つ
て往復移動する形式のものなど、支持部材(本
体)と、該支持部材(本体)に対して回動可能あ
るいは摺動可能に組付けられた移動部材とよりな
る組付け状の合成樹脂成形部品一般に適用され
る。
Note that in this example, the mounting hole 32 of the frame-shaped support member 31 is
Although the case of the door wheel 34 to which the trochanter 33 is pivoted has been described, the present invention is not limited to the door wheel. An assembly configuration consisting of a support member (main body) and a moving member rotatably or slidably assembled to the support member (main body), such as a type that moves back and forth along the support member 41. Generally applicable to synthetic resin molded parts.

(発明の効果) 本発明は、本体あるいは移動部材のいずれか一
方の部材を第1の合成樹脂にて射出成形し、次い
で前記合成樹脂とは異なる種類でかつ非接着性の
第2の合成樹脂を、先の射出成形品に対して射出
成形するようにしたため、本体と移動部材とが組
付けられた状態の合成樹脂成形品を得ることがで
きる。そして本発明においては本体と移動部材と
の樹脂材質が異なり、相互に非接着性の樹脂を使
用しているので、両部材は一体化せず本体に対し
て移動部材が回動あるいは摺動などの所定の移動
可能な樹脂成形品を得ることができる。
(Effects of the Invention) In the present invention, either the main body or the movable member is injection molded with a first synthetic resin, and then a second synthetic resin of a type different from the synthetic resin and non-adhesive is molded. Since this is injection molded onto the previous injection molded product, it is possible to obtain a synthetic resin molded product in which the main body and the moving member are assembled. In the present invention, the main body and the movable member are made of different resin materials and are made of non-adhesive resin, so the two members are not integrated and the movable member rotates or slides relative to the main body. A predetermined movable resin molded product can be obtained.

また、本発明によれば本体と移動部材が組付け
状態により得られるので、部品成形後に組付ける
従来製法の場合に較べて、部品の組付け工程が省
略でき、都合がよいものである。
Further, according to the present invention, the main body and the movable member can be obtained in an assembled state, which is convenient because the process of assembling the parts can be omitted compared to the conventional manufacturing method in which the parts are assembled after being molded.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は本発明の実施に使用する装置例の説明
図、第2図は成形型を分解した状態の拡大図、第
3図は第1図−線における拡大断面図、第4
図はスライド部材の作動状態を示す拡大図、第5
図は第1キヤビテイに成形された支持部材成形品
の平断面図、第6図は第5図成形品の縦断面図、
第7図は第2キヤビテイに成形された戸車の平断
面図、第8図は第7図成形品の縦断面図、第9図
は成形された戸車の斜視図である。第10図〜第
12図は成形品の別例を示すものであり、第10
図は移動部材の平面図、第11図は第10図
−線における断面図、第12図は第10図
−線における断面図である。 1……射出成形機、5……第1成形型、5A…
…第2成形型、10……第1組付け型、13……
第1キヤビテイ、15……第2組付け型、18…
…第2キヤビテイ、23……第1射出ノズル、2
9……第2射出ノズル、31,41……支持部
材、33……転子、34……戸車、43……移動
子、44……移動部材。
Fig. 1 is an explanatory diagram of an example of an apparatus used to carry out the present invention, Fig. 2 is an enlarged view of a disassembled mold, Fig. 3 is an enlarged sectional view taken along the line of Fig. 1, and Fig. 4
The figure is an enlarged view showing the operating state of the slide member.
The figure is a plan cross-sectional view of the support member molded product molded in the first cavity, FIG. 6 is a longitudinal cross-sectional view of the molded product shown in FIG.
FIG. 7 is a plan sectional view of the door roller molded into the second cavity, FIG. 8 is a vertical sectional view of the molded product shown in FIG. 7, and FIG. 9 is a perspective view of the molded door roller. Figures 10 to 12 show other examples of molded products.
11 is a sectional view taken along the line - FIG. 10, and FIG. 12 is a sectional view taken along the line - FIG. 10. 1... Injection molding machine, 5... First mold, 5A...
...Second mold, 10...First assembly mold, 13...
First cavity, 15... Second assembly mold, 18...
...Second cavity, 23...First injection nozzle, 2
9... Second injection nozzle, 31, 41... Support member, 33... Trochanter, 34... Door roller, 43... Mover, 44... Moving member.

Claims (1)

【特許請求の範囲】[Claims] 1 本体と、該本体に対して回動可能あるいは摺
動可能に組付けられた移動部材とよりなる合成樹
脂成形部品を製造するに際し、前記本体あるいは
移動部材のいずれか一方の部材を第1の合成樹脂
にて射出成形し、次いで、前記合成樹脂とは異な
る種類でかつ非接着性の第2の合成樹脂を、先の
射出成形部品に対して射出成形し、本体と移動部
材が回動可能あるいは摺動可能に組付けられたも
のとなすことを特徴とした合成樹脂成形部品の製
造方法。
1. When manufacturing a synthetic resin molded part consisting of a main body and a movable member rotatably or slidably assembled to the main body, either the main body or the movable member is Injection molding is performed using a synthetic resin, and then a second non-adhesive synthetic resin of a type different from the synthetic resin is injection molded onto the previous injection molded part, so that the main body and the movable member can rotate. Alternatively, a method for manufacturing a synthetic resin molded part characterized in that it is assembled in a slidable manner.
JP13229284A 1984-06-26 1984-06-26 Manufacture of synthetic resin molded product Granted JPS6110417A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP13229284A JPS6110417A (en) 1984-06-26 1984-06-26 Manufacture of synthetic resin molded product

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP13229284A JPS6110417A (en) 1984-06-26 1984-06-26 Manufacture of synthetic resin molded product

Publications (2)

Publication Number Publication Date
JPS6110417A JPS6110417A (en) 1986-01-17
JPH0371966B2 true JPH0371966B2 (en) 1991-11-15

Family

ID=15077874

Family Applications (1)

Application Number Title Priority Date Filing Date
JP13229284A Granted JPS6110417A (en) 1984-06-26 1984-06-26 Manufacture of synthetic resin molded product

Country Status (1)

Country Link
JP (1) JPS6110417A (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2831046B2 (en) * 1989-09-01 1998-12-02 株式会社神戸製鋼所 Drying method of compact

Also Published As

Publication number Publication date
JPS6110417A (en) 1986-01-17

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