JPH0335274B2 - - Google Patents

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Publication number
JPH0335274B2
JPH0335274B2 JP61297744A JP29774486A JPH0335274B2 JP H0335274 B2 JPH0335274 B2 JP H0335274B2 JP 61297744 A JP61297744 A JP 61297744A JP 29774486 A JP29774486 A JP 29774486A JP H0335274 B2 JPH0335274 B2 JP H0335274B2
Authority
JP
Japan
Prior art keywords
cement
film
hardened
formwork
retaining material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP61297744A
Other languages
Japanese (ja)
Other versions
JPS63151693A (en
Inventor
Shoichi Nakano
Kyoshi Kuboyama
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Materials Corp
Original Assignee
Mitsubishi Materials Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Materials Corp filed Critical Mitsubishi Materials Corp
Priority to JP29774486A priority Critical patent/JPS63151693A/en
Publication of JPS63151693A publication Critical patent/JPS63151693A/en
Publication of JPH0335274B2 publication Critical patent/JPH0335274B2/ja
Granted legal-status Critical Current

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Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は硬化したコンクリート、モルタル、セ
メントペーストの如きセメント硬化体の表面仕上
方法に関するもので、さらに詳しくはセメント硬
化体表面に被膜を形成させる新規な方法に関する
ものである。
[Detailed Description of the Invention] [Industrial Application Field] The present invention relates to a method for finishing the surface of a hardened cement body such as hardened concrete, mortar, or cement paste, and more specifically relates to a method for forming a film on the surface of a hardened cement body. It concerns a novel method.

〔従来の技術〕[Conventional technology]

セメント硬化体は表面を処理しないで用いる
と、化学物質による硬化体自体の腐食、空気中の
炭酸ガス等の作用による中性化、あるいは海水等
の塩分の作用による鉄筋腐食のための亀裂の発生
等により、劣化が早くなる。
If hardened cement is used without surface treatment, cracks may occur due to corrosion of the hardened material itself due to chemical substances, neutralization due to the action of carbon dioxide in the air, or corrosion of reinforcing steel due to the action of salt such as seawater. etc., the deterioration will be accelerated.

このため、セメント硬化体の表面に被膜を形成
し、化学物質、炭酸ガス、塩分、水分等の進入を
防止するための表面仕上げを施しており、表面仕
上方法としては一般に無機系または有機系材料を
塗布または接着する方法がある。
For this reason, a film is formed on the surface of the hardened cement to provide a surface finish to prevent the ingress of chemicals, carbon dioxide, salt, moisture, etc. Generally, inorganic or organic materials are used to finish the surface. There is a method of coating or gluing.

〔発明が解決しようとする問題点〕[Problem that the invention seeks to solve]

しかし、従来の方法による被膜は、セメント硬
化体の乾燥収縮、あるいはセメント硬化体との熱
膨張率の違い等により剥れることがあり、その役
目を十分には果していない。
However, the coating formed by the conventional method may peel off due to drying shrinkage of the hardened cement product or a difference in coefficient of thermal expansion from the hardened cement product, and thus does not fulfill its role satisfactorily.

〔問題点を解決するための手段〕[Means for solving problems]

上記の問題点を解決するために、本発明はセメ
ント硬化体成形用型枠の該セメント硬化体の表面
仕上げを要する面を成形する内面に、セメントペ
ーストが進入可能な空隙を有する被膜保持材を展
着し、該型枠内にセメント混合物を打設し、該セ
メント混合物が固化したのち脱型し養生して硬化
させた後、硬化体の該被膜保持材が固着している
表面に塗料を塗布し、該セメント硬化体の表面に
被膜を形成させることを特徴とするセメント硬化
体の表面仕上方法を提供するものである。
In order to solve the above-mentioned problems, the present invention provides a film retaining material having voids into which cement paste can enter, on the inner surface of a formwork for molding a hardened cement product, which forms the surface that requires surface finishing of the hardened cement product. After spreading, a cement mixture is placed in the formwork, and after the cement mixture has solidified, it is removed from the mold, cured, and cured. The present invention provides a method for finishing the surface of a cured cement product, which comprises applying a coating to form a film on the surface of the cured cement product.

〔作用〕[Effect]

本発明の作用を図面を用いて説明する。 The operation of the present invention will be explained using the drawings.

第1図は本発明の方法における被膜の形成過程
を示す模式断面図で、1はセメント硬化体成形用
型枠、2は被膜保持材、3はセメント硬化体、4
は被膜である。
FIG. 1 is a schematic cross-sectional view showing the process of forming a film in the method of the present invention, in which 1 is a mold for forming a hardened cement product, 2 is a film holding material, 3 is a hardened cement product, and 4 is a mold for forming a hardened cement product.
is a film.

型枠1の内面に、セメントペーストが進入可能
な空隙を有する被膜保持材2を展着し(第1図
a)、この型枠内にセメント混合物を打設すると、
セメント混合物中のセメントペーストの一部は、
被膜保持材2のセメント混合物に接する面からセ
メントペーストが進入可能な空隙に進入し、セメ
ント混合物が固化したのち脱型し養生して硬化さ
せると、被膜保持材2はセメントペーストが進入
した部分によつてセメント硬化体3の表層に固着
される(第1図b)。
When a film retaining material 2 having voids into which the cement paste can enter is spread on the inner surface of the formwork 1 (Fig. 1a), and a cement mixture is poured into the formwork,
Part of the cement paste in the cement mixture is
The cement paste enters the gap from the surface of the film retaining material 2 that is in contact with the cement mixture, and after the cement mixture solidifies, it is removed from the mold and cured to harden. Therefore, it is fixed to the surface layer of the hardened cement body 3 (FIG. 1b).

セメント硬化体3の被膜保持材2が固着してい
る表面に塗料を塗布すると、セメントペーストが
進入しなかつた部分の被膜保持材2の空隙に塗料
が浸透してセメント硬化体3の表面を覆い、固化
して被膜4を形成する。被膜保持材2はセメント
硬化体3および被膜4の両者に亘つて連続的に分
布しているので、被膜4は剥げ落ちることなくセ
メント硬化体3の表面を確実に被覆することがで
きる。
When paint is applied to the surface of the hardened cement body 3 to which the film retaining material 2 is adhered, the paint penetrates into the voids of the film retaining material 2 in the areas where the cement paste did not enter and covers the surface of the hardened cement body 3. , and solidify to form a coating 4. Since the film retaining material 2 is continuously distributed over both the hardened cement body 3 and the coating 4, the coating 4 can reliably cover the surface of the hardened cement body 3 without peeling off.

被膜保持材2は、セメント硬化体3の表面仕上
げを要する面を形成する型枠1の内面に展着され
る。
The film retaining material 2 is spread on the inner surface of the formwork 1 that forms the surface of the hardened cement body 3 that requires surface finishing.

被膜保持材は、セメント混合物中のセメントペ
ーストが進入可能な空隙を有し、かつ被膜をセメ
ント硬化体の表面に保持し得る強度を有するもの
であるならば特に限定されるものではなく、ポリ
アミド、ポリアラミド、ポリイミド、ポリエステ
ル、ポリ塩化ビニル、ポリビニルアルコール、ポ
リオレフイン等の有機高分子組成物や、炭素、ガ
ラス、鉱滓等の無機物を単独または組合わせて素
材とし、織布、不織布、人工皮革、合成皮革、連
続気泡を有する発泡体(所謂海綿構造)等の形状
をとり得るが、有機高分子組成物よりなる織布、
不織布、人工皮革、合成皮革は入手および取扱い
が容易で好適である。
The film-retaining material is not particularly limited as long as it has voids into which the cement paste in the cement mixture can enter and has the strength to hold the film on the surface of the hardened cement body. Polyamide, Woven fabrics, non-woven fabrics, artificial leather, synthetic leather made from organic polymer compositions such as polyaramid, polyimide, polyester, polyvinyl chloride, polyvinyl alcohol, polyolefin, etc., or inorganic substances such as carbon, glass, ore slag, singly or in combination. , a woven fabric made of an organic polymer composition, which can take the form of a foam with open cells (so-called sponge structure), etc.
Nonwoven fabrics, artificial leather, and synthetic leather are suitable because they are easy to obtain and handle.

被膜保持材のセメント硬化体との固着を良く
し、また被膜保持材の型枠に接した面までセメン
トペーストが進入して、被膜保持材への塗料の浸
透の妨げとならないようにするため、被膜保持材
をセメント硬化体側を粗に、型枠側を密にした構
成のものを用いることもできる。
In order to improve the adhesion of the film-retaining material to the hardened cement, and to prevent the cement paste from entering the surface of the film-retaining material in contact with the formwork and preventing the paint from penetrating into the film-retaining material, It is also possible to use a film retaining material having a coarse structure on the cement hardened body side and a dense structure on the formwork side.

被膜保持材の型枠への展着は、底面への展着で
あれば底面に載置しただけでもよく、適度の水分
を型枠表面あるいは被膜保持材の型枠への展着面
に与えることにより貼付けることができる。型枠
側面への展着、あるいは底面へある程度の強さで
展着する必要がある場合は接着剤で接着すること
ができる。接着剤として例えばポリビニルアルコ
ール水溶液の使用が適当である。
When spreading the film-retaining material onto the formwork, it is sufficient to simply place it on the bottom surface if it is being spread on the bottom surface, and apply appropriate moisture to the surface of the formwork or the surface where the film-retaining material is spread onto the formwork. It can be pasted by If it is necessary to spread it to the side of the formwork or to the bottom of the formwork with a certain degree of strength, it can be adhered with adhesive. For example, it is suitable to use an aqueous solution of polyvinyl alcohol as the adhesive.

塗料は天然樹脂、ビチユーメン、油脂、合成樹
脂およびセルロース誘導体を原料としたものが使
用可能であり、仕上面に美観を付与させる等の目
的で、顔料等を添加することも可能である。ま
た、塗料は必要に応じて焼付硬化させることもで
きる。
Paints made from natural resins, bitumen, oils and fats, synthetic resins, and cellulose derivatives can be used, and pigments and the like can also be added for the purpose of imparting a beautiful appearance to the finished surface. Furthermore, the paint can be cured by baking if necessary.

本発明の表面仕上方法が適用されるセンメト硬
化体は、ポルトランドセメント、高炉セメント、
シリカセメント、フライアツシユセメント等によ
り成形可能で、鉄筋、補強繊維等の補強材で補強
されていても、補強されていなくてもよい。
Cemmet hardened bodies to which the surface finishing method of the present invention is applied include Portland cement, blast furnace cement,
It can be molded with silica cement, fly ash cement, etc., and may or may not be reinforced with reinforcing materials such as reinforcing bars and reinforcing fibers.

〔実施例〕〔Example〕

本発明を実施例によりさらに詳述する。 The present invention will be explained in further detail with reference to Examples.

実施例に用いた材料は次の通りである。 The materials used in the examples are as follows.

コンクリートの配合 普通ポルトランドセメント 286Kg/m3 水 186 〃 細骨材 894 〃 粗骨材 917 〃 AE減水剤 0.72 〃 モルタルの配合 普通ポルトランドセメント 519Kg/m3 水 241 〃 細骨材 1557 〃 不織布 素材 ポリプロピレン 厚さ 1mm 実施例 1 (試験体1) 縦500mm、横500mm、高さ100mmの型枠内の底面
に、縦500mm、横500mmの不織布を載置し、この型
枠内にコンクリートを打設し、20℃の恒温室で24
時間養生後脱型、さらに20℃の恒温室で28日間養
生した。
Concrete mix Ordinary Portland cement 286Kg/m 3 Water 186 〃 Fine aggregate 894 〃 Coarse aggregate 917 〃 AE water reducer 0.72 〃 Mortar mix Ordinary Portland cement 519Kg/m 3 Water 241 〃 Fine aggregate 1557 〃 Non-woven material Polypropylene thickness Example 1 (Test specimen 1) A non-woven fabric measuring 500 mm long and 500 mm wide was placed on the bottom of a formwork measuring 500 mm long, 500 mm wide and 100 mm high, and concrete was poured into the form. 24 in a constant temperature room at 20℃
After curing for an hour, the mold was removed and further cured for 28 days in a constant temperature room at 20°C.

養生が終了したコンクリートの不織布が固着し
た表面に、、エポシキ樹脂を塗布して固化させ、
コンクリートの表面に被膜を形成させた。
After curing, epoxy resin is applied to the surface of the concrete to which the non-woven fabric has adhered, and then hardened.
A film was formed on the surface of concrete.

(試験体2) 縦500mm、横100mm、高さ500mmの型枠内の一側
面に縦500mm、横500mmの不織布を接着した。接着
に際しては、型枠面にポリビニルアルコール水溶
液を薄く塗布した。不織布が接着したのちコンク
リートを打設した。打設したコンクリートは試験
体1と同様の方法で処理した。
(Test specimen 2) A nonwoven fabric measuring 500 mm long and 500 mm wide was adhered to one side of a formwork measuring 500 mm long, 100 mm wide, and 500 mm high. For adhesion, a thin layer of polyvinyl alcohol aqueous solution was applied to the surface of the mold. After the nonwoven fabric was bonded, concrete was poured. The poured concrete was treated in the same manner as Test Specimen 1.

試験体1および2は、塗料を塗布した表面は共
に円滑に仕上つた。また、コンクリートよりコア
ーを採取して仕上面を実体顕微鏡で観察した結果
も、共に表面は円滑で被膜が完全に形成され、コ
ンクリートと被膜の固着も完全であつた。
Both test specimens 1 and 2 had smooth surfaces coated with paint. Furthermore, when cores were taken from the concrete and the finished surfaces were observed using a stereomicroscope, the results showed that the surfaces were smooth, the coating was completely formed, and the adhesion between the concrete and the coating was perfect.

実施例 2 透水試験用および吸水試験用供試体を成形し、
透水試験および吸水試験を行つた。
Example 2 Molding specimens for water permeability test and water absorption test,
A water permeability test and a water absorption test were conducted.

供試体作製用型枠は、透水試験用は直径150mm、
高さ40mmのものを用い、内側底面に不織布を載置
し、吸水試験用型枠は縦160mm、横40mm、高さ40
mmのものを用い、内側底面、両端面および両側面
に不織布をポリビニルアルコール水溶液を薄く塗
布して接着した。
The formwork for making the specimen is 150mm in diameter for water permeability testing.
A mold with a height of 40 mm was used, and a non-woven fabric was placed on the inside bottom, and the formwork for the water absorption test was 160 mm long, 40 mm wide, and 40 mm high.
mm, and a nonwoven fabric was adhered to the inner bottom surface, both end surfaces, and both sides by applying a thin layer of polyvinyl alcohol aqueous solution.

透水試験用供試体および吸水試験用供試体は、
共にモルタルをテーブルバイブレータを用いて2
層詰めとし、養生および塗料の塗布は実施例1と
同様に行つた。
The specimens for water permeability test and water absorption test are:
Both mortar using table vibrator 2
The layers were packed, and the curing and coating of the paint were carried out in the same manner as in Example 1.

JIS A 1404(建築用セメント防水剤の試験方
法)により透水試験および吸水試験を行つた。透
水試験における試験水圧は3Kg/cm2、試験時間は
1時間とし、吸水試験における試験日数は7日間
とした。
A water permeability test and a water absorption test were conducted in accordance with JIS A 1404 (test method for cement waterproofing agents for construction). The test water pressure in the water permeability test was 3 Kg/cm 2 , the test time was 1 hour, and the number of test days in the water absorption test was 7 days.

試験結果を、不織布および塗料を用いなかつた
外は実施例と同様にした比較例と共に第1表に示
す。
The test results are shown in Table 1 along with a comparative example that was the same as the example except that the nonwoven fabric and paint were not used.

第1表 透水量(g) 吸水量(g) 実施例 0.2 0.2 比較例 19.7 29.6 本発明の方法による被膜は十分な防水生を示し
た。
Table 1 Water permeability (g) Water absorption (g) Example 0.2 0.2 Comparative example 19.7 29.6 The coating produced by the method of the present invention exhibited sufficient waterproof properties.

実施例 3 縦400mm、横100mm、高さ100mmの型枠内の底面
に不織布を載置してコンクリートを打設し、養生
および塗料の塗布は実施例1と同様に行つた。
Example 3 A nonwoven fabric was placed on the bottom of a formwork measuring 400 mm in length, 100 mm in width, and 100 mm in height, and concrete was poured, and curing and paint application were performed in the same manner as in Example 1.

得られた供試体は、CO2濃度10容量%の試験槽
を用いて中性化促進試験を6ケ月間行い、試験終
了後、試験体を切断し、切断面にフエノールフタ
レイン1%アルコール溶液を噴霧し、赤変しない
部分の表面からの距離を測定し中性化深さとし
た。
The obtained specimen was subjected to an accelerated neutralization test for 6 months using a test tank with a CO 2 concentration of 10% by volume. After the test, the specimen was cut and a 1% alcohol solution of phenolphthalein was applied to the cut surface. The distance from the surface of the part that did not turn red was measured and determined as the neutralization depth.

測定結果を、不織布および塗料を用いなかつた
ほかは実施例と同様にした比較例と共に第2表に
示す。
The measurement results are shown in Table 2 together with a comparative example that was the same as the example except that the nonwoven fabric and paint were not used.

第2表 中性化深さ(mm) 平均 最大 最小 実施例 0.0 0.0 0.0 比較例 11.1 18.0 4.5 実施例においては全く中性化せず、本発明の方
法による被膜は通気性がないことを示した。
Table 2 Carbonation depth (mm) Average Maximum Minimum Example 0.0 0.0 0.0 Comparative example 11.1 18.0 4.5 In the example, there was no neutralization at all, indicating that the coating formed by the method of the present invention was not breathable. .

〔発明の効果〕〔Effect of the invention〕

本発明の方法により、被膜保持材を介してセメ
ント硬化体と一体になつて形成されているので剥
離の恐れがなく、十分な防水性を有すると共に通
気性がないので、セメント硬化体の化学物質によ
る腐食、炭酸ガスによる中性化、海水の塩分の作
用による鉄筋腐食のための亀裂等による劣化を防
ぐことができる被膜を得ることができた。
By the method of the present invention, it is formed integrally with the hardened cement body through the film retaining material, so there is no fear of peeling, and it has sufficient waterproofness and no air permeability, so the chemical of the hardened cement body We were able to obtain a coating that can prevent deterioration due to corrosion due to carbon dioxide, carbonation due to carbon dioxide gas, and cracks due to corrosion of reinforcing steel due to the action of salt in seawater.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本発明の方法における被膜の形成過程
を示す模式断面図である。 1……型枠、2……被膜保持材、3……セメン
ト硬化体、4……被膜。
FIG. 1 is a schematic cross-sectional view showing the process of forming a film in the method of the present invention. 1...Formwork, 2...Coating retaining material, 3...Cement hardened body, 4...Coating.

Claims (1)

【特許請求の範囲】 1 セメント硬化体成形用型枠の該セメント硬化
体の表面仕上げを要する面を成形する内面に、セ
メントペーストが進入可能な空隙を有する被膜保
持材を展着し、該型枠内にセメント混合物を打設
し、該セメント混合物が固化したのち脱型し養生
して硬化させた後、硬化体の該被膜保持材が固着
している表面に塗料を塗布し、該セメント硬化体
の表面に被膜を形成させることを特徴とするセメ
ント硬化体の表面仕上方法。 2 被膜保持材が有機高分子組成物よりなる織
布、不織布、人工皮革あるいは合成皮革であるこ
とを特徴とする特許請求の範囲第1項に記載のセ
メント硬化体の表面仕上方法。
[Scope of Claims] 1. A film retaining material having voids into which the cement paste can enter is spread on the inner surface of the formwork for molding the hardened cement material on which the surface of the hardened cement material that requires surface finishing is to be molded, and the mold A cement mixture is placed in the frame, and after the cement mixture has solidified, it is removed from the mold and cured to harden. Then, paint is applied to the surface of the hardened body to which the film retaining material is adhered, and the cement hardens. A method for finishing the surface of a hardened cement body, characterized by forming a film on the surface of the body. 2. The method for surface finishing a cured cement body according to claim 1, wherein the film-retaining material is a woven fabric, non-woven fabric, artificial leather, or synthetic leather made of an organic polymer composition.
JP29774486A 1986-12-16 1986-12-16 Surface finishment for cement set body Granted JPS63151693A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP29774486A JPS63151693A (en) 1986-12-16 1986-12-16 Surface finishment for cement set body

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP29774486A JPS63151693A (en) 1986-12-16 1986-12-16 Surface finishment for cement set body

Publications (2)

Publication Number Publication Date
JPS63151693A JPS63151693A (en) 1988-06-24
JPH0335274B2 true JPH0335274B2 (en) 1991-05-27

Family

ID=17850614

Family Applications (1)

Application Number Title Priority Date Filing Date
JP29774486A Granted JPS63151693A (en) 1986-12-16 1986-12-16 Surface finishment for cement set body

Country Status (1)

Country Link
JP (1) JPS63151693A (en)

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* Cited by examiner, † Cited by third party
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JP4546878B2 (en) * 2004-11-17 2010-09-22 株式会社淺沼組 Application method and structure of mortar for concrete wall

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Publication number Priority date Publication date Assignee Title
JPS5751187A (en) * 1980-09-12 1982-03-25 Kubota Ltd Manufacture of cement board material
JPS5860682A (en) * 1981-10-06 1983-04-11 凸版印刷株式会社 Dressing inorganic board and manufacture

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5751187A (en) * 1980-09-12 1982-03-25 Kubota Ltd Manufacture of cement board material
JPS5860682A (en) * 1981-10-06 1983-04-11 凸版印刷株式会社 Dressing inorganic board and manufacture

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