JPH0331869B2 - - Google Patents
Info
- Publication number
- JPH0331869B2 JPH0331869B2 JP58075107A JP7510783A JPH0331869B2 JP H0331869 B2 JPH0331869 B2 JP H0331869B2 JP 58075107 A JP58075107 A JP 58075107A JP 7510783 A JP7510783 A JP 7510783A JP H0331869 B2 JPH0331869 B2 JP H0331869B2
- Authority
- JP
- Japan
- Prior art keywords
- core
- plate
- core material
- frame
- shaped body
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000000463 material Substances 0.000 claims description 62
- 239000011162 core material Substances 0.000 claims description 51
- 238000004519 manufacturing process Methods 0.000 claims description 10
- 238000010030 laminating Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 claims description 3
- 239000000123 paper Substances 0.000 description 8
- 229910052782 aluminium Inorganic materials 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 239000010425 asbestos Substances 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 239000011888 foil Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052895 riebeckite Inorganic materials 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009820 dry lamination Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 238000009816 wet lamination Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Landscapes
- Securing Of Glass Panes Or The Like (AREA)
- Laminated Bodies (AREA)
Description
【発明の詳細な説明】
（産業上の利用分野）
本発明は、襖、戸襖、吊戸、収納扉、簡易移動
間仕切り等に使用されるパネル及びその製造方法
に関する。DETAILED DESCRIPTION OF THE INVENTION (Field of Industrial Application) The present invention relates to panels used for sliding doors, sliding doors, hanging doors, storage doors, simple movable partitions, etc., and a method for manufacturing the same.
（従来の技術）
襖等に使用するパネルを製造する方法として
は、従来は予め枠材により枠組をした後表面材を
貼合せてパネルとしていたが、この方法ではパネ
ルのサイズが変わる毎に枠組をやり直さなければ
ならなかつた。(Prior art) Conventionally, the method of manufacturing panels for use in sliding doors, etc., was to frame the panels in advance with frame materials and then laminate the surface materials to make the panels. However, in this method, the frames were assembled each time the size of the panel changed. I had to start over.
（発明が解決しようとする課題）
本発明は以上のような点に鑑みて成されたもの
であり、予め一定の大きさの板状体を製造してお
き、使用時に所望の大きさにカツトして枠材を差
し込むことによつて、種々の大きさのパネルを容
易に製造できるようにしたものである。(Problems to be Solved by the Invention) The present invention has been made in view of the above points, and involves manufacturing a plate-shaped body of a certain size in advance, and cutting it into a desired size at the time of use. Panels of various sizes can be easily manufactured by inserting the frame material into the frame.
（課題を解決するための手段）
すなわち本発明のパネルは、芯材とその両面に
積層された板状体と、枠材とから構成されてお
り、板状体を所望の大きさにカツトした後にその
側縁部分から枠材を差し込んで固定するようにし
たものである。(Means for Solving the Problems) That is, the panel of the present invention is composed of a core material, a plate-like body laminated on both sides of the core material, and a frame material, and the panel is made up of a core material, a plate-like body laminated on both sides of the core material, and a frame material, and the plate-like body is cut into a desired size. Later, a frame material was inserted into the side edge to secure it in place.
（作 用）
パネルのサイズが決まる以前は、板状体と枠材
とを別々に保管しておき、サイズが決定した時点
で板状体をそのサイズにカツトする。次いで枠材
を板状体の側縁部分から差し込んで固定する訳で
あるが、芯材と表面材との接着は線接着であるの
で容易に剥離し、しかもハニカムコア等の芯材は
横方向に変形し易いので、枠材を差し込むだけで
芯材は板状体の内方に押し付けられ、枠材が固定
されたパネルが得られる。(Function) Before the size of the panel is determined, the plate and the frame material are stored separately, and once the size is determined, the plate is cut to that size. Next, the frame material is inserted from the side edge of the plate-shaped body and fixed, but since the core material and surface material are bonded by line bonding, they are easily peeled off, and the core material such as a honeycomb core is not attached in the lateral direction. Since the core material is easily deformed, simply by inserting the frame material, the core material is pressed inward of the plate-like body, and a panel to which the frame material is fixed is obtained.
（実施例）
次に本発明のパネルの構成材料及び具体的な製
造方法を図面に従つて詳細に説明する。まず第１
図に示すように芯材１は、ハニカムコア、ロール
コア等の紙単体あるいは熱硬化性樹脂含浸紙より
なる空〓部を有する中空体であり、予め必要な大
きさにカツトされたものか、接続されたものであ
る。この他に、アスベスト紙より成る不燃芯材
や、アルミニウム、プラスチツク等からなる芯材
も用途により使用される。次に表面材２は、襖
紙、塩ビ壁紙、プリント化粧紙、塩ビシート等の
化粧フイルムから成る単体のシート、あるいは、
これにアルミニウム箔、鉄箔等の金属箔及び坪量
200ｇ／m2以上のライナー紙、石コウボード紙、
アスベスト紙等の厚紙を積層した複合シートであ
る。これらの複合シートは、通常のウエツトラ
ミ、ドライラミ、エクストルーダーラミ等により
積層される。(Example) Next, the constituent materials and specific manufacturing method of the panel of the present invention will be explained in detail with reference to the drawings. First of all
As shown in the figure, the core material 1 is a hollow body made of paper such as a honeycomb core or a roll core, or paper impregnated with a thermosetting resin. It is what was done. In addition, noncombustible core materials made of asbestos paper, core materials made of aluminum, plastic, etc. are also used depending on the purpose. Next, the surface material 2 is a single sheet made of a decorative film such as fusuma paper, PVC wallpaper, printed decorative paper, PVC sheet, or
In addition, metal foil such as aluminum foil or iron foil and basis weight
Liner paper of 200g/m2 or more , plasterboard paper,
It is a composite sheet made by laminating cardboard such as asbestos paper. These composite sheets are laminated by conventional wet lamination, dry lamination, extruder lamination, etc.
以上述べたような芯材と表面材を平圧プレス、
あるいはロールラミネーターにより酢ビ等のエマ
ルジヨン系接着剤を介して貼合せる。表面材は図
示するように芯材の面積よりも広い面積を有する
ものを用い、表面材の端部が芯材の端部よりも突
出するように貼合せても良いし、芯材と同じ面積
ものを用いて端部を揃えても良い。 Flat pressure press the core material and surface material as described above,
Alternatively, they are laminated using a roll laminator using an emulsion adhesive such as vinyl acetate. As shown in the figure, the surface material may have a larger area than the core material, and it may be laminated so that the edge of the surface material protrudes beyond the edge of the core material, or it may have the same area as the core material. You may also use a tool to align the ends.
次に、芯材と表面材からなる板状体の側面に、
差し込んで固定する。 Next, on the side of the plate consisting of the core material and surface material,
Insert and secure.
この時、用途によつて２通りの構成が考えられ
る。 At this time, two configurations can be considered depending on the application.
ひとつは第２図に示すように芯材の厚さにほぼ
等しい厚さを有する枠材３を用いる場合であり、
このとき、芯材の側縁部分は枠材を差し込んだ分
だけ表面材から剥離して板状体の内方に押し付け
られる。 One is the case where a frame material 3 having a thickness approximately equal to the thickness of the core material is used, as shown in FIG.
At this time, the side edge portion of the core material is peeled off from the surface material by the amount that the frame material is inserted and is pressed inward of the plate-like body.
他のひとつは、第３図に示すように芯材の厚さ
よりも薄い枠材を用いた場合であり、この場合は
芯材の側面に予め枠材の厚さに合わせて２本の切
り込みを形成しておいて、その２本の切り込み部
分に枠材を差し込む。切り込みを形成するのは芯
材に表面材を積層する前でも後でも良い。この場
合は、枠材を差し込んだ部分の芯材部分のみが板
状体の内方に押し付けられ、芯材の内の切り込み
の外側部分には変形は生じない。 The other case is when a frame material that is thinner than the core material is used, as shown in Figure 3. In this case, two cuts are made in advance on the side of the core material to match the thickness of the frame material. After forming the frame material, insert the frame material into the two notches. The cuts may be formed before or after laminating the surface material on the core material. In this case, only the portion of the core material into which the frame material is inserted is pressed inward of the plate-like body, and the portion outside the notch in the core material is not deformed.
なお、用いる枠材の厚さは、厳密に言えば第２
図のような場合は芯材の厚さから表面材２枚分の
厚さを減じた厚さであり、第３図のような場合は
２本の切り込みの間隔から表面材２枚分の厚さを
減じた厚さである。もちろん、芯材と同じ面積の
表面材を用いてその端部を折り曲げない場合は、
芯材と同じ厚さの枠材を用いる。 Strictly speaking, the thickness of the frame material used is
In the case shown in the figure, the thickness is the thickness of the core material minus the thickness of two facing materials, and in the case shown in Figure 3, the thickness is the thickness of two facing materials from the distance between the two notches. The thickness is reduced. Of course, if you use a surface material with the same area as the core material and do not bend the edges,
Use frame material with the same thickness as the core material.
また、第４図〜第７図に示すように、枠材が板
状体の内方深く押し込まれる場合や、反対に枠材
の一部が差し込まれない状態で露出している場合
も考えられる。これらの場合も、図示するように
表面材の端部を露出させておく他に、第２図や第
３図に示すように表面材の端部を内方に折り曲げ
る構造にしても良い。 Additionally, as shown in Figures 4 to 7, there are cases where the frame material is pushed deep inside the plate-like body, or conversely, where a part of the frame material is not inserted and is exposed. . In these cases as well, instead of exposing the ends of the surface material as shown in the drawings, the ends of the surface material may be bent inward as shown in FIGS. 2 and 3.
枠材の材質としては、木質、アルミ等の金属、
合成樹脂、その他任意である。 Frame materials include wood, metal such as aluminum,
Synthetic resin, or any other material.
（発明の効果）
最初に枠材を組む従来の方法ではパネルの寸法
に合わせて予め枠材をカツトしておく為、同一形
状のパネルを多量に製造する場合は問題ないが、
寸法の異なる各種のサイズのパネルを製造する場
合には枠組みの作業が複雑であるのに対し、本発
明のパネルではある一定の大きさの芯材と表面材
による板状体を製造した後に必要な大きさにカツ
トするだけで良い。（但し、この場合は表面材は
一方の面のみ芯材と同一の大きさにカツトされ
る。すなわち、両表面の表面材を全くカツトせず
に芯材のみをカツトするには、一方の表面材の端
部を剥して外側へ折り曲げておく等の準備が必要
となり、しかも、この様にしても実際には機械に
かからないからである。従つて、一方の面の表面
材だけが芯材と同一の大きさにカツトされるか、
又は両方の面の表面材が芯材と同一の大きさにカ
ツトされるかのいずれかとなる。）
すなわち、板状体を製造する際は、一種類の大
きさの芯材と一種類の大きさの表面材を用意して
おけば良いことになり、製造が非常に容易であ
る。(Effect of the invention) In the conventional method of assembling the frame material first, the frame material is cut in advance according to the dimensions of the panel, so there is no problem when manufacturing a large number of panels of the same shape.
When manufacturing panels of various sizes with different dimensions, the framework work is complicated, but with the panel of the present invention, it is necessary after manufacturing a plate-like body with a core material and surface material of a certain size. Just cut it to the appropriate size. (However, in this case, only one side of the surface material is cut to the same size as the core material. In other words, if you want to cut only the core material without cutting any of the surface material on both surfaces, it is necessary to cut only one side of the surface material to the same size as the core material. This is because preparations such as peeling off the ends of the material and bending them outwards are required, and even if you do this, they are not actually machined.Therefore, only the surface material on one side is the core material. Will it be cut to the same size?
Or the facing material on both sides is cut to the same size as the core material. In other words, when manufacturing a plate-shaped body, it is sufficient to prepare a core material of one type of size and a surface material of one type of size, making manufacturing very easy.
図面は本発明の実施例を示すものであり、第１
図は芯材の両面に表面材を積層した状態を示す斜
視図、第２図は芯材とほぼ同じ厚さの枠材を用い
た場合、第３図は切り込みを設けて芯材の厚さよ
りも狭い幅の枠材を用いた場合の、各々芯材と表
面材と枠材の状態を示す説明図、第４図〜第７図
は隣り合つた側面に各々枠材が差し込まれた状態
を示す説明図である。
１……芯材、２……表面材、３……枠材、４…
…切り込み、５……板状体。
The drawings show embodiments of the present invention.
The figure is a perspective view showing the state in which the surface material is laminated on both sides of the core material, Figure 2 shows the case where a frame material with approximately the same thickness as the core material is used, and Figure 3 shows the case where the thickness of the core material is greater than the thickness of the core material by making cuts. Explanatory diagrams showing the states of the core material, surface material, and frame material when narrow width frame materials are used. Figures 4 to 7 show the state in which the frame materials are inserted into adjacent sides. FIG. 1... Core material, 2... Surface material, 3... Frame material, 4...
...notch, 5... plate-like body.
Claims (1)
る芯材および該芯材両面に積層された表面材とか
ら成る板状体と、該板状体側面に差し込まれた枠
材からなるパネルであつて、前記芯材の側縁部分
が、枠材を差し込んだ分だけ表面材から剥離して
板状体の内方に押し付けられていることを特徴と
するパネル。 ２ ハニカムコア、ロールコア等の空〓部を有す
る芯材の表裏両面に表面材を積層して板状体を構
成し、次いで該板状体の側面から枠材を差し込む
ことによつて、板状体の側縁部分の芯材を表面材
から剥離して板状体の内方に押し付け、次いで、
差し込んだ枠材を固定することを特徴とするパネ
ルの製造方法。[Claims] 1. A plate-shaped body consisting of a core material having a hollow portion such as a honeycomb core or a roll core, and a surface material laminated on both sides of the core material, and a frame member inserted into the side surface of the plate-shaped body. 1. A panel characterized in that the side edge portions of the core material are separated from the surface material by the amount by which the frame material is inserted and are pressed inward of the plate-like body. 2. A plate-shaped body is constructed by laminating surface materials on both the front and back sides of a core material having a hollow portion such as a honeycomb core or a roll core, and then a frame material is inserted from the side of the plate-shaped body to form a plate-shaped body. The core material at the side edge of the body is peeled off from the surface material and pressed inside the plate-shaped body, and then
A method for manufacturing a panel characterized by fixing inserted frame material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP7510783A JPS59203185A (en) | 1983-04-28 | 1983-04-28 | Panel and production thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP7510783A JPS59203185A (en) | 1983-04-28 | 1983-04-28 | Panel and production thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS59203185A JPS59203185A (en) | 1984-11-17 |
| JPH0331869B2 true JPH0331869B2 (en) | 1991-05-08 |
Family
ID=13566612
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP7510783A Granted JPS59203185A (en) | 1983-04-28 | 1983-04-28 | Panel and production thereof |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS59203185A (en) |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS525185U (en) * | 1975-06-30 | 1977-01-13 |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0126864Y2 (en) * | 1980-04-19 | 1989-08-10 |
-
1983
- 1983-04-28 JP JP7510783A patent/JPS59203185A/en active Granted
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS525185U (en) * | 1975-06-30 | 1977-01-13 |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS59203185A (en) | 1984-11-17 |
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