JPS649188B2 - - Google Patents
Info
- Publication number
- JPS649188B2 JPS649188B2 JP57138972A JP13897282A JPS649188B2 JP S649188 B2 JPS649188 B2 JP S649188B2 JP 57138972 A JP57138972 A JP 57138972A JP 13897282 A JP13897282 A JP 13897282A JP S649188 B2 JPS649188 B2 JP S649188B2
- Authority
- JP
- Japan
- Prior art keywords
- core material
- core
- surface material
- decorative
- base
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000000463 material Substances 0.000 claims description 55
- 239000011162 core material Substances 0.000 claims description 46
- 238000000034 method Methods 0.000 claims description 22
- 238000004519 manufacturing process Methods 0.000 claims description 20
- 239000011888 foil Substances 0.000 claims description 9
- 239000000853 adhesive Substances 0.000 claims description 8
- 230000001070 adhesive effect Effects 0.000 claims description 8
- 239000000123 paper Substances 0.000 description 12
- -1 polyethylene Polymers 0.000 description 6
- 239000004698 Polyethylene Substances 0.000 description 5
- 239000006260 foam Substances 0.000 description 5
- 229920000573 polyethylene Polymers 0.000 description 5
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 4
- 238000010276 construction Methods 0.000 description 4
- 238000003475 lamination Methods 0.000 description 4
- 239000010425 asbestos Substances 0.000 description 3
- 229910052895 riebeckite Inorganic materials 0.000 description 3
- 239000002023 wood Substances 0.000 description 3
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 2
- 239000011491 glass wool Substances 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 239000011490 mineral wool Substances 0.000 description 2
- 238000005192 partition Methods 0.000 description 2
- 239000002985 plastic film Substances 0.000 description 2
- 229910001369 Brass Inorganic materials 0.000 description 1
- 239000004831 Hot glue Substances 0.000 description 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 229920006328 Styrofoam Polymers 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- 229920002522 Wood fibre Polymers 0.000 description 1
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 239000010951 brass Substances 0.000 description 1
- DQXBYHZEEUGOBF-UHFFFAOYSA-N but-3-enoic acid;ethene Chemical compound C=C.OC(=O)CC=C DQXBYHZEEUGOBF-UHFFFAOYSA-N 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 229910052918 calcium silicate Inorganic materials 0.000 description 1
- 239000000378 calcium silicate Substances 0.000 description 1
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000009820 dry lamination Methods 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000005038 ethylene vinyl acetate Substances 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000011094 fiberboard Substances 0.000 description 1
- 229920002457 flexible plastic Polymers 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 239000011120 plywood Substances 0.000 description 1
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920005749 polyurethane resin Polymers 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 239000008261 styrofoam Substances 0.000 description 1
- 238000009816 wet lamination Methods 0.000 description 1
- 239000002025 wood fiber Substances 0.000 description 1
Description
【発明の詳細な説明】
本発明は軽量で長尺の化粧パネルの製造方法に
関し、更に詳しくは、中空体構造を有するハニカ
ムコアーやコルゲート紙（通常段ボールと称す
る）や、有機無機の発泡体等の中芯材に表面にア
ルミニウム箔等の箔、厚紙を裏面シートとして構
成された表面材を被覆した化粧パネルの製造方法
に関する。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for manufacturing lightweight and elongated decorative panels, and more specifically, the present invention relates to a method for manufacturing lightweight and elongated decorative panels, and more specifically, the present invention relates to a method for manufacturing lightweight and elongated decorative panels, and more specifically, it relates to a method for manufacturing a decorative panel that is made of a honeycomb core having a hollow body structure, corrugated paper (usually referred to as corrugated cardboard), organic and inorganic foam, etc. The present invention relates to a method for manufacturing a decorative panel in which a core material is coated with a surface material composed of a foil such as aluminum foil and a back sheet of cardboard.
従来中芯材全面を被覆した化粧パネルの製造方
法には、Ｖカツト工法と称せられる方法と、四面
ラミネート法と称せられる工法がある。前者は合
板パーチクルボード等の木質を中芯材とし、この
中芯材に塩ビフイルム等の可撓性を有するプラス
チツクフイルムからなる表面材を貼り合わせ、中
芯材を表面材のみを残して90゜のＶ字状にカツト
した後、折り曲げてパネルにする工法である。ま
た、後者は中芯材の各面を一面毎に順次貼り合わ
せる工法である。しかし前者は予め中芯材を表面
材に貼り合わせ後折り曲げる為、例えば１ｍ巾の
パネルを製造するには巾が１ｍ以上の表面材が必
要であり、またＶカツト出来ることが必要であ
る。一方、このＶカツトマシンは、一般的に60cm
ピツチが限度であり、巾の広いピツチでのＶカツ
トは困難であるため、一定の巾のものに特定され
てしまつていた。 Conventional methods for manufacturing decorative panels in which the entire surface of a core material is covered include a method called a V-cut method and a method called a four-sided lamination method. The former uses a wood material such as plywood particle board as the core material, and a surface material made of flexible plastic film such as PVC film is laminated to this core material, leaving only the surface material of the core material at a 90° angle. This is a construction method that involves cutting into a V-shape and then folding it into panels. The latter is a construction method in which each side of the core material is bonded one after another. However, in the former method, the core material is bonded to the surface material in advance and then bent, so for example, to manufacture a panel with a width of 1 m, a surface material with a width of 1 m or more is required, and it is also necessary to be able to make a V-cut. On the other hand, this V-cut machine is generally 60cm long.
Since the pitch is the limit and it is difficult to make a V-cut with a wide pitch, it has been specified to have a certain width.
また、四面ラミネート工法では中芯材が剛性を
有するのでないと表面材の端部の巻込みが困難で
あり、本発明の対象となるような中空構造を有す
る中芯材には適用し難しい。 In addition, in the four-sided lamination method, unless the core material has rigidity, it is difficult to wrap the edges of the surface material, and it is difficult to apply the method to a core material having a hollow structure, which is the object of the present invention.
本発明の化粧パネルの製造方法では上記のＶカ
ツト工法及び四面ラミネート法での問題点を解決
し、更に従来無かつた軽量で長尺かつある適当の
巾を有する化粧パネルの製造方法を提供するもの
である。このような化粧パネルは天井材、襖、間
仕切りの化粧パネルに使用される。例えば天井材
においては従来は石コウボードのような重くて施
工適性に欠けるもや、ロツクウール、ガラスウー
ル、発泡スチロール、発泡ウレタンのような断熱
性には優るが単独では天井材としての形態をとる
こと、構造物としての強度等の機構や外観、意匠
上の適性に欠けるものが多かつた。 The method for manufacturing a decorative panel of the present invention solves the problems with the V-cut construction method and the four-sided lamination method, and further provides a method for manufacturing a decorative panel that is lightweight, long, and has an appropriate width, which has never been seen before. It is something. Such decorative panels are used for ceiling materials, sliding doors, and partitions. For example, conventional ceiling materials include plasterboard, which is heavy and unsuitable for construction, and rock wool, glass wool, styrofoam, and urethane foam, which have excellent insulation properties but can be used alone as ceiling materials. Many of them lacked mechanical strength, appearance, and design suitability as structures.
本発明は、天井パネルとして用いれば、軽量長
尺であるため施工性にすぐれ、かつ中芯材に断熱
性、不燃性を持つ材料を使用し、表面材には木目
印刷をした化粧紙や塩ビ壁紙を使用することによ
り、施工性、天井材としての機能性、意匠性のそ
れぞれの特徴を兼ね備えた天井パネル等の使用に
適した化粧パネルの製造方法を提供するものであ
る。 When used as a ceiling panel, the present invention is lightweight and long, making it easy to construct.The core material of the present invention is made of a heat-insulating and non-combustible material, and the surface material is decorative paper with wood grain printing or PVC. The present invention provides a method for manufacturing a decorative panel suitable for use as a ceiling panel, etc., which has the characteristics of workability, functionality as a ceiling material, and design by using wallpaper.
次に図面に従い、本発明の化粧パネルの製造方
法および本発明の製造方法により製造された化粧
パネルについて説明する。 Next, a method for manufacturing a decorative panel of the present invention and a decorative panel manufactured by the manufacturing method of the present invention will be described with reference to the drawings.
第１図、第２図に於いて、１はパネルの基材部
となる基材部中芯材であり、又、２は側面部とな
る側面部中芯材であつて、第２図に示す如く、基
材部中芯材１は予め両端部を45゜切り欠いた形状
で又側面部中芯材２は頂角が90゜の二等辺三角柱
形状で、表面材３に交互に２つずつ接着固定して
なる。 In Figures 1 and 2, numeral 1 is the core material of the base material part which becomes the base material part of the panel, and 2 is the core material of the side part which becomes the side part. As shown, the base core material 1 has a shape with both ends cut out at 45 degrees, and the side core materials 2 have an isosceles triangular prism shape with an apex angle of 90 degrees. Each is fixed with adhesive.
ここで、基材部中芯材１、側面部中芯材２の材
料は、段ボールにような空隙部を有する材料、ガ
ラスウール、ロツクウール、ガラスクロス等の無
機質の多孔質体、発泡ポリエチレン、発泡スチレ
ン、発泡ウレタンのような有機質の発泡体、ある
いはこれらの発泡体中に硅酸カルシウム、炭酸カ
ルシウム、水酸化アルミニウム等の無機質重点材
を含むもの、あるいはインシユレーシヨンボード
と称せられる木質等繊維板からなる。表面材３
は、具体的には第３図に示されるように坪量200
ｇ／m2以上のライナー紙、アスベスト紙、無機質
紙等の裏面シート６の上にアルミニウム箔、鉄
箔、真鋳箔等20μ以上の厚さの箔５を有し、表面
に壁紙、襖紙、木目化粧紙、印刷模様を有する塩
ビ、ABS等のプラスチツクフイルム等の表面化
粧材４よりなる剛性および折り曲げ時の保形性を
有するシートからなる。表面材を積層する方法に
は、通常の酢ビ系等の接着剤を用いて貼り合わせ
るウエツトラミネート法、エチレン酢ビ等のホツ
トメルト接着剤やゴム系、塩ビ系等感熱接着剤タ
イプの接着剤を用いたドライラミネート法、Ｔダ
イ押出によりポリエチレン、ポリプロピレン等を
介して貼合わせるエクストルーダーラミネート法
のいずれも適用できる。 Here, the materials of the base core material 1 and the side core material 2 include materials with voids such as cardboard, inorganic porous materials such as glass wool, rock wool, and glass cloth, foamed polyethylene, and foamed polyethylene. Organic foams such as styrene and urethane foam, or foams containing inorganic materials such as calcium silicate, calcium carbonate, and aluminum hydroxide, or wood fibers called insulation boards. Consists of boards. Surface material 3
Specifically, as shown in Figure 3, the basis weight is 200
A foil 5 with a thickness of 20μ or more, such as aluminum foil, iron foil, or brass foil, is placed on the back sheet 6 of liner paper, asbestos paper, inorganic paper, etc. of g/m 2 or more, and the surface is covered with wallpaper or sliding paper. , wood-grain decorative paper, vinyl chloride with a printed pattern, plastic film such as ABS, etc., and is made of a sheet having rigidity and shape retention when folded. Methods for laminating surface materials include the wet lamination method, which uses ordinary vinyl acetate-based adhesives, hot-melt adhesives such as ethylene-vinyl acetate, and heat-sensitive adhesives such as rubber-based and PVC-based adhesives. Either a dry lamination method using a polyurethane resin or an extruder lamination method using T-die extrusion to bond through polyethylene, polypropylene, etc. can be applied.
なお、端部となる側面部中芯材２は、基材部中
芯材１と同一の材料でも異なる材料であつても良
い。 Note that the side core material 2 serving as the end portion may be made of the same material as the base material portion core material 1 or may be a different material.
次に、製造方法は、まず第２図に示すよう表面
材３の裏面に接着剤を塗布し、基材部中芯材１、
及び側面部内芯材２を、接着剤を塗布した表面材
３上に配置し、次に側面部中芯材２に相当する表
面材３を折り曲げ、基材部中芯材に重ねて圧ロー
ルないしは平圧プレスにより圧締し、中芯材と表
面材を貼合わせる。一体化し、第１図に示すよう
な化粧パネルとする。 Next, in the manufacturing method, first, as shown in FIG. 2, an adhesive is applied to the back surface of the surface material 3,
The inner core material 2 of the side surface portion is placed on the surface material 3 coated with adhesive, and then the surface material 3 corresponding to the core material 2 of the side surface portion is bent and stacked on the core material of the base material portion, and then pressed or rolled. The core material and surface material are bonded together using a flat pressure press. They are integrated to form a decorative panel as shown in FIG.
本発明は、以上のように剛性および折り曲げ時
の保形性を有する表面材上に予め両側を45゜に切
り欠いた基材部中芯材と頂角が90゜の二等辺三角
柱形状の側面部中芯材を交互に貼り合わせたもの
を折り曲げて一体化することにより化粧パネルと
するもので、従来のように表面材と中芯材とを一
体化した後Ｖカツトすることを行われないので、
従来のＶカツトマシンでも中芯材の切削可能で、
巾の広い材料への対応が容易となつた。また、中
芯材が中空構造体であつても、中芯材と表面材を
一体化することが可能となり、四面に表面材をラ
ミネートした化粧パネルの製造でき、従来なかつ
た軽量で長尺の巾のある化粧パネルが得られ、天
井材、襖、間仕切として広く利用できるようにな
つた。 As described above, the present invention is based on a surface material having rigidity and shape-retaining properties when folded, a core material having both sides cut out in advance, and a side surface having an isosceles triangular prism shape with an apex angle of 90°. A decorative panel is created by bending and integrating parts and core materials alternately pasted together, and the V-cut is not performed after integrating the surface material and core material as in the past. So,
It is possible to cut the core material with a conventional V-cut machine,
It has become easier to handle wide materials. In addition, even if the core material is a hollow structure, it is possible to integrate the core material and the surface material, making it possible to manufacture decorative panels with surface materials laminated on all four sides, making it possible to manufacture lightweight and long panels that were previously unseen. Decorative panels with a wide width were obtained, and they became widely usable as ceiling materials, sliding doors, and partitions.
次に本発明の化粧パネル製造方法の実施例につ
いて述べる。 Next, an example of the decorative panel manufacturing method of the present invention will be described.
実施例 １
80ｇ／m2アスベスト紙を裏打紙とした塩ビ製壁
紙と、50μのアルミニウム箔及300ｇ／m2のアス
ベスト紙からなる裏面シートをポリエチレンを介
してエクストルーダーラミネーターで３層にした
表面材３の裏面に、酢ビ系接着剤を塗布し、両端
部を45゜に切り欠いたロツクウルパネルを基材部
中芯材１及び頂点が90゜の二等辺三角柱の形状と
した側面部中芯材２を第２図の如く配置し、次に
第１図のように中芯材の表裏をくるむように接着
して化粧パネルとした。Example 1 Surface material made of PVC wallpaper with 80 g/m 2 asbestos paper as backing paper, and back sheet made of 50 μ aluminum foil and 300 g/m 2 asbestos paper, layered with polyethylene using an extruder laminator. Apply vinyl acetate-based adhesive to the back side of 3, and make a Rotsukuru panel with both ends cut out at 45 degrees. The core material 2 was arranged as shown in FIG. 2, and then the front and back sides of the core material were glued together as shown in FIG. 1 to form a decorative panel.
このパネル７を第４図のような取り付け治具８
をセツトし、天井材とした。このものは長尺で軽
量段熱不燃天井材として使用された。 This panel 7 is attached using a mounting jig 8 as shown in Fig. 4.
was set and used as ceiling material. This material was long and was used as a lightweight staged heat-resistant ceiling material.
実施例 ２
襖紙と20μのアルミニウム箔及び280ｇ／m2の
白ボールライナー紙からなる裏面シートを実施例
１と同様にポリエチレンによるエクストルーダー
ラミネートをした表面材を用い、実施例１と同様
の形状の基材部中芯材１にはハニカムコアーを使
用し、側面部中芯材２にはスターウツドと称する
木質繊維板を使用し、パネルとした。周囲に襖の
枠材を取り付け襖として使用した。Example 2 A back sheet consisting of fusuma paper, 20 μ aluminum foil, and 280 g/m 2 white ball liner paper was used as a surface material and extruder laminated with polyethylene as in Example 1, and the same shape as in Example 1 was used. A honeycomb core was used for the core material 1 of the base part, and a wood fiberboard called Starwood was used for the core material 2 of the side part, to form a panel. A fusuma frame material was attached to the surrounding area and used as a fusuma.
図面は本発明の実施例を示すもので、第１図は
本発明の製法により得られた化粧パネルの断面
図、第２図は製造途中に於ける基材部中芯材、側
面部中芯材、表面材の配置を示す説明図、第３図
は表面材の断面図、第４図は本製法により得られ
た化粧パネルを天井材に応用した実施例を示す説
明図である。
１……基材部中芯材、２……側面部中芯材、３
……表面材、４……表面化粧材、５……箔、６…
…裏面シート。
The drawings show examples of the present invention. Figure 1 is a cross-sectional view of a decorative panel obtained by the manufacturing method of the present invention, and Figure 2 is a core material of the base material part and a core material of the side part during manufacture. FIG. 3 is a sectional view of the surface material, and FIG. 4 is an explanatory view showing an example in which a decorative panel obtained by the present manufacturing method is applied to a ceiling material. 1... Base material part core material, 2... Side part core material, 3
... surface material, 4 ... surface decorative material, 5 ... foil, 6 ...
...Back sheet.
Claims (1)
さが20μ以上の箔、および表面化粧材からなる表
面材の裏面に接着剤を塗布し、予め両端部を45゜
に切り欠いた中空体構造を有する基材部中芯材と
頂点が90゜の二等辺三角柱の形状をした側面部中
芯材を前記表面材上に交互に２つずつ配置し、次
に側面部中芯材に相当する表面材を折り曲げ、基
材部中芯材に相当する表面材を折り曲げ、基材部
中芯材の切り欠いた部分に重ねて圧締し、中芯材
と表面材とを一体化する化粧パネルの製造方法。1. Adhesive was applied to the back side of the surface material consisting of a paper back sheet with a basis weight of 200 g/ m2 or more, a foil with a thickness of 20 μ or more, and a surface decorative material, and both ends were cut out at 45 degrees in advance. A base core material having a hollow body structure and a side core material having the shape of an isosceles triangular prism with an apex of 90 degrees are alternately arranged two by two on the surface material, and then the side core core materials are arranged two by two on the surface material. Fold the surface material corresponding to the core material of the base material part, fold the surface material corresponding to the core material of the base material part, overlap it with the notched part of the core material of the base material part, and press it to integrate the core material and the surface material. A method for manufacturing decorative panels.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP57138972A JPS5929148A (en) | 1982-08-10 | 1982-08-10 | Manufacture of decorative panel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP57138972A JPS5929148A (en) | 1982-08-10 | 1982-08-10 | Manufacture of decorative panel |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS5929148A JPS5929148A (en) | 1984-02-16 |
| JPS649188B2 true JPS649188B2 (en) | 1989-02-16 |
Family
ID=15234473
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP57138972A Granted JPS5929148A (en) | 1982-08-10 | 1982-08-10 | Manufacture of decorative panel |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS5929148A (en) |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5229522A (en) * | 1975-08-30 | 1977-03-05 | Fuji Heavy Ind Ltd | Manufacturing process of suction manifold in internal combustion engin e |
| JPS5936427Y2 (en) * | 1979-08-29 | 1984-10-06 | 株式会社岡村製作所 | Thick laminate with decorative laminates on the front and back sides and curved edges |
-
1982
- 1982-08-10 JP JP57138972A patent/JPS5929148A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS5929148A (en) | 1984-02-16 |
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