JPS645814B2 - - Google Patents
Info
- Publication number
- JPS645814B2 JPS645814B2 JP1020083A JP1020083A JPS645814B2 JP S645814 B2 JPS645814 B2 JP S645814B2 JP 1020083 A JP1020083 A JP 1020083A JP 1020083 A JP1020083 A JP 1020083A JP S645814 B2 JPS645814 B2 JP S645814B2
- Authority
- JP
- Japan
- Prior art keywords
- core
- core material
- frame material
- panel body
- frame
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000000463 material Substances 0.000 claims description 54
- 239000011162 core material Substances 0.000 claims description 40
- 230000001070 adhesive effect Effects 0.000 claims description 13
- 239000000853 adhesive Substances 0.000 claims description 12
- 238000004519 manufacturing process Methods 0.000 claims description 6
- 238000010030 laminating Methods 0.000 claims description 4
- 239000000470 constituent Substances 0.000 claims description 3
- 238000003780 insertion Methods 0.000 claims description 2
- 230000037431 insertion Effects 0.000 claims description 2
- 239000000123 paper Substances 0.000 description 14
- 238000000034 method Methods 0.000 description 6
- 239000011888 foil Substances 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002023 wood Substances 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 239000010425 asbestos Substances 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229910052895 riebeckite Inorganic materials 0.000 description 2
- 229920003002 synthetic resin Polymers 0.000 description 2
- 239000000057 synthetic resin Substances 0.000 description 2
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 229920001807 Urea-formaldehyde Polymers 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000011094 fiberboard Substances 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 239000002655 kraft paper Substances 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000011120 plywood Substances 0.000 description 1
- 229920006267 polyester film Polymers 0.000 description 1
- -1 polyethylene Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
Description
【発明の詳細な説明】
本発明はパネル用芯材とその製造方法に関する
ものであり、特に、枠材を後から挿入することに
よつて、任意の寸法および任意の形状のパネルを
容易に製造する方法を提供することを目的とする
ものである。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a core material for panels and a method for manufacturing the same, and in particular, by inserting a frame material later, panels of any size and shape can be easily manufactured. The purpose is to provide a method to do so.
ハニカムコア等の芯材を用いてパネルを製造す
る方法としては、従来は枠材の中に芯材を嵌め込
み、その後で表面材を貼り付けるという方法が採
られていた。従つて、パネルの寸法や形状が変わ
る度にその寸法や形状に合わせて枠材を作りなお
さなければならず、多品種少量生産に対応するこ
とができなかつた。 Conventionally, the method for manufacturing panels using a core material such as a honeycomb core has been to fit the core material into a frame material and then attach a surface material. Therefore, each time the dimensions and shape of the panel change, the frame material must be remade to match the dimensions and shape, making it impossible to cope with high-mix, low-volume production.
本発明は以上の様な従来技術の欠点を解消すべ
くなされたものであり、枠材を含まないパネル体
の状態で必要な寸法や形状にカツトするので、枠
材を挿入する工程の前までは一定寸法のパネル体
を製造しておけば良く、カツト工程によつて多種
類のパネルが製造できる。又、枠材を後から挿入
するのであるから厚さの精度だけを管理すれば良
く、従来の様な枠組みに使用されていた枠材のよ
うな精度を必要としない。 The present invention has been made in order to solve the above-mentioned drawbacks of the prior art, and since the panel body without frame material is cut into the necessary dimensions and shape, it is possible to cut the panel body without frame material into the necessary dimensions and shape, so that it can be cut even before the step of inserting the frame material. It is sufficient to manufacture panel bodies of fixed dimensions, and various types of panels can be manufactured by the cutting process. Furthermore, since the frame material is inserted later, only the accuracy of the thickness needs to be controlled, and the precision required for the frame material used in conventional frames is not required.
以下図面に従つて詳細に説明する。 A detailed explanation will be given below with reference to the drawings.
まず第１図に示す様に、ハニカムコア、ロール
コア、格子状構造体等の多数の中空部を有する芯
材１の両面に表面材２を積層してパネル体３とす
る。表面材を積層する方法としては接着剤を用い
てラミネートする方法が一般的である。 First, as shown in FIG. 1, a panel body 3 is obtained by laminating surface materials 2 on both sides of a core material 1 having a large number of hollow parts such as a honeycomb core, a roll core, a lattice-like structure, etc. A common method for laminating surface materials is lamination using an adhesive.
次に、必要とされるパネルの寸法及び形状に合
わせてパネル体３をカツトする。もちろん寸法及
び形状が合致していればカツトは不要である。 Next, the panel body 3 is cut according to the required size and shape of the panel. Of course, if the dimensions and shapes match, no cutting is necessary.
次に第２図に示すような表面が四角形状のパネ
ル体の場合には、パネル体３の四側面から枠材５
を挿入し、枠材がパネル体の中に完全に埋入して
枠材の非接着面がパネル体の側面と面一になつた
ところで、あるいは枠材の所定の部分がパネル体
の外側に残つている状態で両者を圧締し一体化す
る。 Next, in the case of a panel body with a rectangular surface as shown in FIG.
When the frame material is completely embedded in the panel body and the non-adhesive side of the frame material is flush with the side surface of the panel body, or the specified part of the frame material is placed outside the panel body. Press the remaining parts together to integrate them.
枠材とパネル体とを一体化するには接着材４を
使用するわけであるが、この接着材は、枠材の表
面のうち表面材と接着する二つの面のみ、あるい
は芯材と接着する面のみ、あるいはその両方を加
えた合計三つの表面に予め施しておくか、又はパ
ネル体の表面材の裏面のみに、あるいは芯材の枠
材との接着面に、あるいはその両方に予め施して
おくか、又は枠材とパネル体の両方に施しておく
こともできる。なお、この接着剤は液状又はペー
スト状のものを塗布する他に接着性を有するシー
トを用いることもできる。 Adhesive material 4 is used to integrate the frame material and the panel body, but this adhesive material is applied only to two surfaces of the frame material that will be bonded to the surface material, or to the two surfaces that will be bonded to the core material. It can be pre-applied to only the surface, or both of the three surfaces in total, or it can be applied in advance only to the back side of the facing material of the panel body, or to the adhesive surface of the core material to the frame material, or both. Alternatively, it can be applied to both the frame material and the panel body. Note that, in addition to applying a liquid or paste adhesive, a sheet having adhesive properties can also be used.
枠材を挿入する際には、パネル体の側面に予め
挿入空間を設けておく場合と、パネル体の側面部
分の芯材をパネル体の内側へ押し込みながら枠材
を挿入する場合とがあり、何れの場合にも枠材の
挿入された部分の芯材は表面材との接着部分がは
がれ、そのはがれた芯材が内側に押し付けられ、
従つて、第３図に示すように枠材の近傍部分の芯
材構成材料６は他の部分よりも密な状態に固定さ
れ、その部分は芯材と表面材とが接着されていな
いにもかかわらず、強度的には何ら問題は無い。 When inserting the frame material, there are cases where an insertion space is provided in advance on the side of the panel body, and cases where the frame material is inserted while pushing the core material on the side surface of the panel body into the inside of the panel body. In either case, the adhesive part of the core material in the part where the frame material was inserted with the surface material peels off, and the peeled core material is pressed inward,
Therefore, as shown in FIG. 3, the core material 6 in the vicinity of the frame material is fixed more densely than in other parts, even though the core material and the surface material are not bonded to each other in that part. Regardless, there is no problem in terms of strength.
次に各構成材料を説明する。 Next, each constituent material will be explained.
芯材としては、ハニカムコア、ロールコア、格
子状に組んだ中空体、その他が使用でき、その素
材としては、紙、フエノール樹脂や尿素樹脂等の
熱硬化樹脂を含浸した紙、難燃化処理を施した
紙、アスベスト紙、金属、プラスチツク、その他
が使用できる。 As the core material, honeycomb cores, roll cores, hollow bodies arranged in a lattice shape, and others can be used.The materials include paper, paper impregnated with thermosetting resin such as phenol resin or urea resin, and paper treated with flame retardant treatment. Coated paper, asbestos paper, metal, plastic, and others can be used.
表面材としては、紙、金属箔、合成樹脂シート
各々の単体およびそれらの複合体が使用できる。 As the surface material, paper, metal foil, synthetic resin sheet, or a composite thereof can be used.
これらを複合する方法としては、接着剤を用い
て貼り合わせる方法や、ポリエチレンのような熱
可塑性樹脂を押し出してラミネートすることもで
きる。 As a method of combining these, it is also possible to bond them together using an adhesive, or to extrude a thermoplastic resin such as polyethylene and laminate them.
枠材としては、木材、木質集成材、合板、木質
繊維板、パーチクルボード、金属、樹脂成形物お
よびそれらの複合体が使用できる。 As the frame material, wood, laminated wood, plywood, wood fiberboard, particle board, metal, resin molding, and composites thereof can be used.
また紙としては、重量が100g／m2以上のライ
ナー紙、アスベスト紙や無機紙などの不燃紙、そ
の他が使用できる。金属箔としては厚さが5μ以
上のアルミ箔や鉄箔、その他が使用できる。 Further, as the paper, liner paper with a weight of 100 g/m 2 or more, noncombustible paper such as asbestos paper or inorganic paper, and others can be used. As the metal foil, aluminum foil, iron foil, etc. with a thickness of 5μ or more can be used.
合成樹脂シートとしては、厚さが100μ以上の
硬質塩化ビニルフイルム、ポリエステルフイル
ム、その他が使用できる。 As the synthetic resin sheet, hard vinyl chloride film, polyester film, etc. with a thickness of 100 μm or more can be used.
以上の様な構成から成る本発明のパネル用芯材
は次の様な効果を有する。 The panel core material of the present invention having the above structure has the following effects.
枠材を含まない芯材と表面材のみから構成さ
れるパネル体の状態で必要な寸法及び形状にカ
ツトできるので、多品種少量生産にも対応でき
る。 Since the panel body consisting of only the core material and surface material without the frame material can be cut into the required size and shape, it can be used for high-mix, low-volume production.
枠材は厚さの精度のみを管理すれば良く、長
さと幅は任意である。例えばパネル体のひとつ
の側面を複数本の枠材で構成し、各枠材の間は
空間があるという状態でも良い。 It is only necessary to control the accuracy of the thickness of the frame material, and the length and width are arbitrary. For example, one side of the panel body may be constructed of a plurality of frame members, with a space between each frame member.
芯材と枠材との間には空間が生じないので、
パネル用芯材としての強度が従来のものに比較
して良好である。 Since there is no space between the core material and frame material,
The strength as a core material for panels is better than that of conventional ones.
特殊な形状の枠材を用いれば、製品に加工す
る際に框材等をあらためて接合する必要がな
い。 If a specially shaped frame material is used, there is no need to rejoin the frame materials etc. when processing into a product.
以上の様な方法で製造された本発明のパネル用
芯材は、その表面に任意の化粧を施されて、襖、
開き戸、吊り戸、間仕切、その他広範囲に使用さ
れる。 The panel core material of the present invention produced by the method described above can be decorated with any desired decoration on its surface, such as sliding doors, sliding doors, etc.
Used in a wide range of applications, including hinged doors, hanging doors, partitions, and more.
（実施例）
厚さ16mmの樹脂含浸したハニカムコアに下記構
成の表面材を酢酸ビニル系接着剤を用いて積層し
てパネル体を作成した。(Example) A panel body was prepared by laminating a surface material having the following structure on a resin-impregnated honeycomb core having a thickness of 16 mm using a vinyl acetate adhesive.
薄紙（重量30g／m2）／ライナー紙（厚さ0.7mm
重量350g／m2）／アルミ箔（厚さ10μ）／クラ
フト紙（重量40g／m2）次に厚さ16mm、幅20mmの
木質材の三側面に予め接着剤を塗布し、前記パネ
ル体の側面から押し込んで接着一体化してパネル
用芯材を作成した。 Thin paper (weight 30g/ m2 )/Liner paper (thickness 0.7mm)
Weight: 350g/m 2 ) / Aluminum foil (thickness: 10μ) / Kraft paper (weight: 40g/m 2 ) Next, apply adhesive to three sides of a wooden material with a thickness of 16mm and a width of 20mm in advance to form the panel body. The core material for the panel was created by pressing it in from the side and gluing it together.
次にそのパネル用芯材の表面に襖紙を袋貼り
し、更にその上下に「すべりへん」を取り付けて
襖とした。 Next, a bag of fusuma paper was attached to the surface of the core material for the panel, and ``slichen'' were attached to the top and bottom of it to create a fusuma.
図面は本発明の実施例を示すものであり、第１
図はパネル体の断面図、第２図は枠材を挿入する
直前の状態を示す斜視図、第３図は枠材を挿入し
た状態の断面図を各々示す。
１……芯材、２……表面材、３……パネル体、
４……接着材、５……枠材、６……枠材の近傍部
分の芯材構成材料。
The drawings show embodiments of the present invention.
The figure is a sectional view of the panel body, FIG. 2 is a perspective view showing the state immediately before the frame material is inserted, and FIG. 3 is a sectional view of the panel body with the frame material inserted. 1... core material, 2... surface material, 3... panel body,
4... Adhesive material, 5... Frame material, 6... Core material constituting material in the vicinity of the frame material.
Claims (1)
の多数の中空部を有する芯材およびその周囲に設
けた枠材とからなる芯体と、該芯体の両面に積層
した表面材とから成り、枠材の近傍部分の芯体構
成材料がその他の部分よりも密に構成されている
ことを特徴とするパネル用芯材。 ２ ハニカムコア、ロールコア、格子状構造体等
の多数の中空部を有する芯材の両面に、重量
100g／m2以上の表面材を積層してパネル体を形
成した後、該パネル体の側面から、接着材を介し
て枠材を挿入し、この挿入によつて枠材の近傍部
分の芯材構成材料がその他の部分より密になつた
状態で固着一体化することを特徴とするパネル用
芯材の製造方法。[Claims] 1. A core body consisting of a core material having a large number of hollow parts, such as a honeycomb core, a roll core, or a lattice-like structure, and a frame material provided around the core material, and surfaces laminated on both sides of the core body. 1. A core material for a panel, characterized in that the core material in the vicinity of the frame material is denser than in other parts. 2. On both sides of a core material with many hollow parts such as a honeycomb core, roll core, lattice structure, etc.
After laminating surface materials of 100 g/m 2 or more to form a panel body, a frame material is inserted from the side of the panel body via an adhesive, and this insertion allows the core material in the vicinity of the frame material to A method for producing a core material for a panel, characterized in that the constituent materials are fixed and integrated in a state where the constituent materials are denser than other parts.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1020083A JPS59135147A (en) | 1983-01-25 | 1983-01-25 | Core material for panel and its manufacture |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1020083A JPS59135147A (en) | 1983-01-25 | 1983-01-25 | Core material for panel and its manufacture |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS59135147A JPS59135147A (en) | 1984-08-03 |
| JPS645814B2 true JPS645814B2 (en) | 1989-02-01 |
Family
ID=11743629
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP1020083A Granted JPS59135147A (en) | 1983-01-25 | 1983-01-25 | Core material for panel and its manufacture |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS59135147A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2008515657A (en) * | 2004-10-04 | 2008-05-15 | Ｍ． カインデル | Lightweight panel, and its manufacturing apparatus and manufacturing method |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS625920U (en) * | 1985-06-26 | 1987-01-14 |
-
1983
- 1983-01-25 JP JP1020083A patent/JPS59135147A/en active Granted
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2008515657A (en) * | 2004-10-04 | 2008-05-15 | Ｍ． カインデル | Lightweight panel, and its manufacturing apparatus and manufacturing method |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS59135147A (en) | 1984-08-03 |
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