JPH03281154A - Production load levelling system - Google Patents

Production load levelling system

Info

Publication number
JPH03281154A
JPH03281154A JP2083408A JP8340890A JPH03281154A JP H03281154 A JPH03281154 A JP H03281154A JP 2083408 A JP2083408 A JP 2083408A JP 8340890 A JP8340890 A JP 8340890A JP H03281154 A JPH03281154 A JP H03281154A
Authority
JP
Japan
Prior art keywords
production
information
work
terminal
plan
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2083408A
Other languages
Japanese (ja)
Inventor
Tetsuo Makishima
牧島　哲夫
Toshiyuki Takasaki
高崎　富史幸
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NEC Corp
NEC Solution Innovators Ltd
Original Assignee
NEC Corp
NEC Solution Innovators Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by NEC Corp, NEC Solution Innovators Ltd filed Critical NEC Corp
Priority to JP2083408A priority Critical patent/JPH03281154A/en
Publication of JPH03281154A publication Critical patent/JPH03281154A/en
Pending legal-status Critical Current

Links

Classifications

    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30—Computing systems specially adapted for manufacturing

Landscapes

  • Management, Administration, Business Operations System, And Electronic Commerce (AREA)
  • Multi-Process Working Machines And Systems (AREA)
  • General Factory Administration (AREA)

Abstract

PURPOSE:To plan a work schedule having high executing probability and to effect indication of a work by planning a work schedule based on capacity to which equipment and experience and the schedule of a worker are added according to reference scheduling and piling up through automatic levelling of a production load. CONSTITUTION:A production managing system 1 comprises a general purpose computer 4 to process information of production activity, a magnetic disc 5 to store information, a terminal 6 to plan a production schedule, and a printer 7 to effect an output. An attendance managing system 2 comprises a computer B for managing an attendance information of each work, a magnetic disc 9 to store attendance information, and a terminal 10 to input a service schedule by each worker. A process managing system 3 comprises a production equipment control computer 11 to process data regarding work indication information, a magnetic disc 12 to store the information, a work indication terminal 13 to procure the information, a printer 17 to output the information, a production experience collecting terminal 14 to report the information to a production active personnel and collect experience, and an equipment working information collection terminal 15 to control a machining device 16 and monitor working thereof.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は生産負荷平準化方式に関し、特に設備の稼働や
人間の勤務状況に対応するための生産負荷平準化方式に
関する。DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a production load leveling method, and particularly to a production load leveling method for responding to the operation of equipment and the working conditions of people.

〔従来の技術〕[Conventional technology]

従来の生産負荷平準化方式は、オーダの発生した分だけ
、設備又は人間の能力でそのオーダに要する値を算出し
、これを無制限に山積し、その結果を人間の判断により
調整するという方式となっていた。The conventional production load leveling method is a method in which the value required for each order is calculated using equipment or human ability for each order that is generated, the values are piled up indefinitely, and the results are adjusted by human judgment. It had become.

〔発明が解決しようとする課題〕[Problem to be solved by the invention]

上述した従来の生産負荷平準化方式は、発生したオーダ
に対する負荷を設備や人間の単位能力のみから算出し、
無制限に山積していたために、現場の実行とは整合性が
とれていないものを管理者が間に立って調整するので、
この調整に多大の工数を費すという欠点を有している。The conventional production load leveling method described above calculates the load for the generated order only from the unit capacity of equipment and people.
The manager stands in between and adjusts things that are not consistent with on-site execution because they have piled up without limit.
This has the disadvantage that a large amount of man-hours are required for this adjustment.

〔課題を解決するための手段〕[Means to solve the problem]

第１の発明の生産負荷平準化方式は、生産管理システム
の基準日程計画の立案時に、無理のない前記基準日程計
画を立案するために、設備と人との保有能力に加えて、
過去の実績および今後の予定を考慮した前記基準日程計
画を立案することにより構成されている。In the production load leveling method of the first invention, when formulating a standard schedule plan for a production management system, in addition to the available capacity of equipment and people, in order to create a reasonable standard schedule plan,
It consists of formulating the standard schedule plan taking into account past performance and future plans.

また、第２の発明の生産負荷平準化方式は、（Ａ）生産
活動の情報処理を行なう第１のコンピュータと、生産活
動の情報や社員の情報などを格納する第１のファイル装
置と、生産管理者が生産計画を立案したり基準情報を更
新したりするための入出力を行なう第１の端末と、立案
された基準日程計画などの生産計画を出力する第１のプ
リンタと、を有する生産管理システム、 （Ｂ）各作業者の勤怠情報を管理する第２のコンピュー
タと、過去の勤務状況の実績や各作業者の申告による今
後の勤務予定を格納する第２のファイル装置と、各作業
者が今後の勤務予定を入力する第２の端末と、を有する
前記生産管理システムの下位システムである勤怠管理シ
ステム、 （Ｃ）前記生産管理システムから受けた生産活動の作業
指示情報に対応したデータ処理を行なう第３のコンピュ
ータと、前記作業指示情報を格納する第３のファイル装
置と、前記作業指示情報の入出力を行なう第３の端末と
、前記作業指示情報を出力する第２のプリンタと、生産
活動の実績を収集する第４の端末と、前記作業指示情報
をもとに加工機械を制御して前記加工機械の稼働状況を
監視する第５の端末と、を有する前記生産管理システム
の下位システムである工程管理システム、を備えて構成
されている。In addition, the production load leveling method of the second invention includes (A) a first computer that processes information on production activities, a first file device that stores information on production activities and employee information, and a first computer that processes information on production activities; A production system having a first terminal for input/output for a manager to draw up a production plan or update standard information, and a first printer for outputting a production plan such as a created standard schedule plan. management system; (B) a second computer that manages attendance information of each worker; a second file device that stores past work status records and future work schedules as reported by each worker; an attendance management system, which is a lower system of the production management system, comprising: a second terminal for inputting future work schedules by a worker; (C) data corresponding to work instruction information for production activities received from the production management system; a third computer that performs processing; a third file device that stores the work instruction information; a third terminal that inputs and outputs the work instruction information; and a second printer that outputs the work instruction information. , a fourth terminal that collects the results of production activities, and a fifth terminal that controls the processing machine based on the work instruction information and monitors the operating status of the processing machine. It is configured with a process management system, which is a lower-level system.

さらに、第３の発明の生産負荷平準化方式は、（Ａ）生
産管理者が生産計画の立案を行ない、（Ｂ）前記生産計
画を基にして製造オーダごどの日程計画を作成し、 （Ｃ）生産活動を行なう工程別に工数の算出を行ない、 （Ｄ）生産活動を行なう設備に対する作業負荷の山積み
を行ない、 （Ｅ）設備の稼働能力を越える負荷に対して代替手順や
外注工程による負荷の分散をはかり、一 （Ｆ）過去の実績や今後の予定に基いた作業能力を越え
る負荷に対して不足分の人員移動を行ない、 （Ｇ）前記生産計画に基いた生産活動を実施する、 ことにより構成されている。Furthermore, in the production load leveling method of the third invention, (A) a production manager formulates a production plan, (B) creates a schedule plan for each manufacturing order based on the production plan, and (C ) Calculate the man-hours for each process involved in production activities, (D) Accumulate the workload on the equipment that performs production activities, and (E) Calculate the workload by using alternative procedures or outsourcing processes to deal with the load that exceeds the operating capacity of the equipment. 1. (F) Transfer personnel to compensate for the workload exceeding the work capacity based on past performance and future plans; (G) Implement production activities based on the production plan. It is made up of.

〔実施例〕 次に、本発明の実施例について図面を参照して説明する
。[Example] Next, an example of the present invention will be described with reference to the drawings.

第１図は本発明の生産負荷平準化方式の一実施例を示す
ブロック図である。本実施例の生産負荷平準化方式は、
生産管理システム１と勤怠管理システム２と工程管理シ
ステム３との３つのシステムから構成されている。FIG. 1 is a block diagram showing an embodiment of the production load leveling method of the present invention. The production load leveling method of this example is as follows:
It consists of three systems: a production management system 1, an attendance management system 2, and a process management system 3.

そして、生産管理システム１は、生産活動の情報処理を
行なう汎用コンピュータ４と、生産活動の情報や社員に
関する情報などを記憶している磁気ディスク５と、生産
管理者が生産計画を立案したり基準情報を更新したりす
る端末６と、立案された生産計画等を出力するプリンタ
７とから構成されている。The production management system 1 includes a general-purpose computer 4 that processes information about production activities, a magnetic disk 5 that stores information about production activities and information about employees, and a production manager who plans production plans and standards. It consists of a terminal 6 for updating information, and a printer 7 for outputting the drawn up production plan and the like.

また、勤怠管理システム２は、生産管理システム１の下
位システムとして存在し、各作業者の勤怠情報の管理を
行なう勤怠情報管理コンピュータ８と、過去の勤務状況
の実績や各作業者の申告による今後の勤務可能情報を記
憶する磁気ディスク９と、各作業者が今後の勤務予定を
入力する端末１０とから構成されている。In addition, the attendance management system 2 exists as a lower system of the production management system 1, and includes an attendance information management computer 8 that manages attendance information of each worker, and information on past work status and future information based on reports from each worker. The system consists of a magnetic disk 9 that stores work availability information for each worker, and a terminal 10 through which each worker inputs his or her future work schedule.

さらに、工程管理システム３は、生産管理システム１の
下位システムとして存在し、生産管理システム１から出
力された生産活動の作業指示情報に対するデータ処理を
行なう生産設備制御コンピュータ１１と、生産活動の作
業指示情報を記憶している磁気ディスク１２と、作業指
示情報の調達を行なう作業指示端末１３と、作業指示情
報を出力するプリンタ１７と、作業指示情報を生産活動
人員に通知して、生産活動の実績を収集する生産実績収
集端末１４と、作業指示情報をもとに加工機械１６を制
御し、加工機械１６の稼働状況を監視する設備稼働情報
収集端末１５とから構成されている。Furthermore, the process management system 3 exists as a lower system of the production management system 1, and includes a production equipment control computer 11 that performs data processing on work instruction information for production activities output from the production management system 1, and a production equipment control computer 11 that performs data processing on work instruction information for production activities output from the production management system 1. A magnetic disk 12 that stores information, a work instruction terminal 13 that procures work instruction information, a printer 17 that outputs work instruction information, and reports the work instruction information to production personnel and displays the results of production activities. The equipment operation information collection terminal 15 controls the processing machine 16 based on work instruction information and monitors the operating status of the processing machine 16.

第２図は本実施例の動作の一例を示すフローチャートで
ある。FIG. 2 is a flowchart showing an example of the operation of this embodiment.

次に、第２図のフローチャートを用いて動作手順を説明
する。Next, the operating procedure will be explained using the flowchart shown in FIG.

まず、ステップＳ１で、生産管理システム１により生産
管理者が端末６を用いて生産計画の立案を行ない、ステ
ップＳ２で、これをもとに製造オーダ毎の日程計画を作
成する。また、ステップＳ３で生産活動を行なう工程別
に必要な工数の算出を行なう。First, in step S1, a production manager uses the terminal 6 to formulate a production plan using the production management system 1, and in step S2, a schedule plan for each manufacturing order is created based on this. Further, in step S3, the number of man-hours required for each process in the production activity is calculated.

そして、ステップＳ４で、生産活動の作業負荷の山積み
をまず設備について行なう。そこで、ステップＳ５で、
設備の稼働能力に対して無理がないかどうかをチエツク
する。もし無理があるようであれば、ステップＳ６で、
代替手順による負荷の分散をはかり、それが出来なけれ
ば外注工程とする。Then, in step S4, the workload of production activities is first piled up for the equipment. Therefore, in step S5,
Check whether the operating capacity of the equipment is reasonable. If it seems impossible, in step S6,
Try to spread the load through alternative procedures, and if that is not possible, outsource the process.

次に、ステップＳ５で無理がなければ、ステップＳ７て
、設備稼働に必要な人員の計画をたてる。この時に、勤
務予定や過去の実績に基づいた総作業能力を作業グルー
プ毎に加味した形で計画をたてる。そして、ステップ８
で、設備同様に負荷のチエツクをし、不足分については
、ステップＳっで、過去実績や能力等を参照して作業グ
ループ間の人員の移動などを行なう。Next, if it is found to be reasonable in step S5, then in step S7, a plan is made for the number of personnel required to operate the equipment. At this time, a plan is created that takes into account the total work capacity for each work group based on the work schedule and past performance. And step 8
Then, the load is checked in the same way as for the equipment, and if there is a shortage, in step S, personnel are transferred between work groups by referring to past results, abilities, etc.

最後に、ステップ３１０で、計画した設備の計画と人員
の計画とを負荷予約としてディスク５に記憶しておく。Finally, in step 310, the planned equipment plan and personnel plan are stored on the disk 5 as a load reservation.

また、この計画をリストにしてプリンタ７に出力する。Further, this plan is made into a list and outputted to the printer 7.

これにより確定した生産計画は作業指示情報として下位
システムの工程管理システムへ伝達される。そして、ス
テップＳ１１で、この情報に従った作業指示がプリンタ
１７に出力され、それに基づいた生産活動の実績が生産
実績収集端末１４により収集され、生産設備制御コンピ
ュータ１１を経由して、汎用コンピュータ４に伝達され
て生産計画に反映される。The production plan thus finalized is transmitted as work instruction information to the process control system of the lower-level system. Then, in step S11, work instructions according to this information are output to the printer 17, and the results of production activities based on the instructions are collected by the production results collection terminal 14, and sent via the production equipment control computer 11 to the general-purpose computer 4. and reflected in the production plan.

これと同様に加工機械１６の実績や状況は、設備稼働情
報収集端末１５を用いて収集され、生産　０ 設備制御コンピュータ１１を経由して生産計画に反映さ
れる。Similarly, the performance and status of the processing machines 16 are collected using the equipment operation information collection terminal 15 and reflected in the production plan via the production equipment control computer 11.

また、勤怠管理システムでは、各作業員の日々の労働時
間の実績をディスク９に記憶しておく。Further, in the attendance management system, the daily working hours of each worker are stored on the disk 9.

さらに各作業者は、端末９により今後の勤務の予定（休
暇の取得予定等）を入力する。これらの情報は勤怠情報
管理コンピュータ８に伝達されて生産計画に反映される
。Furthermore, each worker inputs his/her future work schedule (vacation schedule, etc.) using the terminal 9. This information is transmitted to the attendance information management computer 8 and reflected in the production plan.

このように、設備や人間の保有する能力に実績や予定を
加味し、生産負荷を自動的に平準化しながら作業計画を
行なう事で、より現場の状況に近い実行可能な作業指示
を行なうことが可能となる。In this way, by taking into account actual results and schedules in addition to the capabilities of equipment and people, and automatically leveling the production load while planning the work, it is possible to provide work instructions that are more closely related to the actual situation. It becomes possible.

〔発明の効果〕〔Effect of the invention〕

以上説明したように、本発明の生産負荷平準化方式は、
生産管理システムの基準日程計画で設備や作業者の実績
と予定とを加味した能力に基いて作業計画をたてて、生
産負荷の平準化を自動的に行なって山積みすることによ
り、実行可能性が高い作業計画の立案や作業指示を行な
うことができるという効果を有している。As explained above, the production load leveling method of the present invention is
The production management system's standard schedule schedule creates a work plan based on the ability of the equipment and workers, taking into account the performance and schedule, and by automatically leveling the production load and stacking it up, it is possible to improve the feasibility of execution. This has the effect of making it possible to formulate work plans and give work instructions with a high level of control.

【図面の簡単な説明】[Brief explanation of the drawing]

第１図は本発明の生産負荷平準化方式の一実施例を示す
ブロック図、第２図は本実施例の動作の一例を示すフロ
ーチャートである。 １・・・生産管理システム、２・・・勤怠管理システム
、３・・・工程管理システム、４・・・汎用コンピュー
タ、５・・・磁気ディスク、６・・・端末、７・・・プ
リンタ、８・・・勤怠情報管理コンピュータ、９・・・
磁気ディスク、１０・・・端末、１１・・・生産設備制
御コンピュータ、１２・・・磁気ディスク、１３・・・
端末、１４・・・生産実績収集端末、１５・・・設備稼
働情報収集端末、１６・・・加工機械、１７・・・プリ
ンタ。FIG. 1 is a block diagram showing an embodiment of the production load leveling method of the present invention, and FIG. 2 is a flowchart showing an example of the operation of this embodiment. 1... Production management system, 2... Attendance management system, 3... Process management system, 4... General purpose computer, 5... Magnetic disk, 6... Terminal, 7... Printer, 8... Attendance information management computer, 9...
Magnetic disk, 10... Terminal, 11... Production equipment control computer, 12... Magnetic disk, 13...
Terminal, 14... Production results collection terminal, 15... Equipment operation information collection terminal, 16... Processing machine, 17... Printer.

Claims (1)

【特許請求の範囲】 １、生産管理システムの基準日程計画の立案時に、無理
のない前記基準日程計画を立案するために、設備と人と
の保有能力に加えて、過去の実績および今後の予定を考
慮した前記基準日程計画を立案することを特徴とする生
産負荷平準化方式。 ２、（Ａ）生産活動の情報処理を行なう第１のコンピュ
ータと、生産活動の情報や社員の情報などを格納する第
１のファイル装置と、生産管理者が生産計画を立案した
り基準情報を更新したりするための入出力を行なう第１
の端末と、立案された基準日程計画などの生産計画を出
力する第１のプリンタと、を有する生産管理システム、 （Ｂ）各作業者の勤怠情報を管理する第２のコンピュー
タと、過去の勤務状況の実績や各作業者の申告による今
後の勤務予定を格納する第２のファイル装置と、各作業
者が今後の勤務予定を入力する第２の端末と、を有する
前記生産管理システムの下位システムである勤怠管理シ
ステム、 （Ｃ）前記生産管理システムから受けた生産活動の作業
指示情報に対応したデータ処理を行なう第３のコンピュ
ータと、前記作業指示情報を格納する第３のファイル装
置と、前記作業指示情報の入出力を行なう第３の端末と
、前記作業指示情報を出力する第２のプリンタと、生産
活動の実績を収集する第４の端末 と、前記作業指示情報をもとに加工機械を制御して前記
加工機械の稼働状況を監視する第５の端末と、を有する
前記生産管理システムの下位システムである工程管理シ
ステム、 を備えることを特徴とする生産負荷平準化方式。 ３、（Ａ）生産管理者が生産計画の立案を行ない、（Ｂ
）前記生産計画を基にして製造オーダごとの日程計画を
作成し、 （Ｃ）生産活動を行なう工程別に工数の算出を行ない、 （Ｄ）生産活動を行なう設備に対する作業負荷の山積み
を行ない、 （Ｅ）設備の稼働能力を越える負荷に対して代替手順や
外注工程による負荷の分散をはか り、 （Ｆ）過去の実績や今後の予定に基いた作業能力を越え
る負荷に対して不足分の人員移動を行ない、 （Ｇ）前記生産計画に基いた生産活動を実施する、 ことを特徴とする生産負荷平準化方式。[Claims] 1. When formulating a standard schedule plan for a production management system, in order to create a reasonable standard schedule plan, in addition to the capabilities of equipment and people, past performance and future plans are A production load leveling method characterized in that the standard schedule plan is created taking into account. 2. (A) A first computer that processes information on production activities, a first file device that stores information on production activities and employee information, and a computer that allows production managers to create production plans and collect standard information. The first one performs input/output for updating.
(B) a second computer that manages attendance information of each worker; A lower system of the production management system, comprising a second file device for storing status results and future work schedules declared by each worker, and a second terminal for each worker to input future work schedules. (C) a third computer that performs data processing corresponding to work instruction information for production activities received from the production management system; a third file device that stores the work instruction information; a third terminal for inputting and outputting work instruction information; a second printer for outputting the work instruction information; a fourth terminal for collecting production activity results; A production load leveling method characterized by comprising: a fifth terminal that controls and monitors the operating status of the processing machine; and a process management system that is a lower system of the production management system. 3. (A) The production manager formulates a production plan, (B)
) Create a schedule plan for each manufacturing order based on the production plan, (C) Calculate the man-hours for each process in which production activities are performed, (D) Accumulate the workload on equipment that performs production activities, ( E) Distribute the load by using alternative procedures or outsourced processes to deal with the load that exceeds the operating capacity of the equipment, (F) Transfer personnel to compensate for the load that exceeds the work capacity based on past performance and future plans. and (G) carrying out production activities based on the production plan.
JP2083408A 1990-03-30 1990-03-30 Production load levelling system Pending JPH03281154A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2083408A JPH03281154A (en) 1990-03-30 1990-03-30 Production load levelling system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2083408A JPH03281154A (en) 1990-03-30 1990-03-30 Production load levelling system

Publications (1)

Publication Number Publication Date
JPH03281154A true JPH03281154A (en) 1991-12-11

Family

ID=13801604

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2083408A Pending JPH03281154A (en) 1990-03-30 1990-03-30 Production load levelling system

Country Status (1)

Country Link
JP (1) JPH03281154A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH05290054A (en) * 1992-04-14 1993-11-05 Nec Corp Management system at workshop
JP2007213294A (en) * 2006-02-09 2007-08-23 Hitachi Ltd Production plan drafting system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH05290054A (en) * 1992-04-14 1993-11-05 Nec Corp Management system at workshop
JP2007213294A (en) * 2006-02-09 2007-08-23 Hitachi Ltd Production plan drafting system

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