JPH03242297A - Fine bubble generating and diffusing device - Google Patents
Fine bubble generating and diffusing deviceInfo
- Publication number
- JPH03242297A JPH03242297A JP3624490A JP3624490A JPH03242297A JP H03242297 A JPH03242297 A JP H03242297A JP 3624490 A JP3624490 A JP 3624490A JP 3624490 A JP3624490 A JP 3624490A JP H03242297 A JPH03242297 A JP H03242297A
- Authority
- JP
- Japan
- Prior art keywords
- air
- hollow
- storage chamber
- bubbles
- chamber
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000011148 porous material Substances 0.000 claims abstract description 17
- 239000000835 fiber Substances 0.000 claims abstract description 16
- 238000009423 ventilation Methods 0.000 abstract description 12
- 239000007788 liquid Substances 0.000 abstract description 9
- 238000009825 accumulation Methods 0.000 abstract 3
- 239000007789 gas Substances 0.000 description 11
- 238000005273 aeration Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 4
- 230000001580 bacterial effect Effects 0.000 description 4
- 239000001301 oxygen Substances 0.000 description 4
- 229910052760 oxygen Inorganic materials 0.000 description 4
- 238000000855 fermentation Methods 0.000 description 2
- 230000004151 fermentation Effects 0.000 description 2
- 238000005188 flotation Methods 0.000 description 2
- 239000001963 growth medium Substances 0.000 description 2
- 239000012528 membrane Substances 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000004060 metabolic process Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000000108 ultra-filtration Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M27/00—Means for mixing, agitating or circulating fluids in the vessel
- C12M27/02—Stirrer or mobile mixing elements
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M29/00—Means for introduction, extraction or recirculation of materials, e.g. pumps
- C12M29/06—Nozzles; Sprayers; Spargers; Diffusers
Landscapes
- Wood Science & Technology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Bioinformatics & Cheminformatics (AREA)
- Health & Medical Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical & Material Sciences (AREA)
- Zoology (AREA)
- Biomedical Technology (AREA)
- Sustainable Development (AREA)
- Microbiology (AREA)
- Biochemistry (AREA)
- General Engineering & Computer Science (AREA)
- General Health & Medical Sciences (AREA)
- Genetics & Genomics (AREA)
- Biotechnology (AREA)
- Apparatus Associated With Microorganisms And Enzymes (AREA)
- Aeration Devices For Treatment Of Activated Polluted Sludge (AREA)
Abstract
Description
【発明の詳細な説明】
C産業上の利用分野〕
本発明は、発酵槽や水処理槽などの反応槽中にある液相
中に空気等の微細な気泡を供給する微細気泡発生散気装
置に関するものである。[Detailed Description of the Invention] C. Industrial Application Field] The present invention relates to a microbubble generating aeration device that supplies microbubble such as air into a liquid phase in a reaction tank such as a fermentation tank or a water treatment tank. It is related to.
発酵槽等の反応槽内の培養液には微生物の代謝に必要な
酸素を十分に供給する必要があり、その目的のために、
散気管(スーパージャ)を用いて通気されることが多い
。散気管は大別して、気体の通る孔の径が、数十〜数百
μmのものと、■単位のものの2種類があり、上記前者
には多孔質材等が用いられ、後者には穿孔あるいはノズ
ルが用いられる。It is necessary to supply a sufficient amount of oxygen necessary for the metabolism of microorganisms to the culture solution in a reaction tank such as a fermenter, and for this purpose,
Aeration is often performed using a diffuser tube (superjar). Diffusion tubes can be roughly divided into two types: those with a diameter of several tens to hundreds of micrometers, and those with a diameter of 100 μm.The former uses porous materials, and the latter uses perforated or A nozzle is used.
酸素を培養液中に供給するという目的のためには、散気
管から発生する気泡は気体供給量が同じであれば小さい
方がよい。For the purpose of supplying oxygen into the culture solution, it is better that the bubbles generated from the aeration tube be smaller if the amount of gas supplied is the same.
これは、気泡の総体積が同じなら、1つの気泡の体積が
小さい程、気泡界面面積が大きくなり、酸素の移動効率
が高くなるためである。This is because, if the total volume of the bubbles is the same, the smaller the volume of one bubble, the larger the bubble interface area and the higher the oxygen transfer efficiency.
しかし、小さな気泡を出すために穴径の小さな散気管を
用いると、目詰まりが生じやすいため、通常は關単位の
穴径の散気管を用いて、その散気管のすぐ上に気泡分断
のための撹拌インペラを置くようにしている。However, if a diffuser tube with a small hole diameter is used to emit small air bubbles, clogging tends to occur, so normally a diffuser tube with a hole diameter of 100 mm is used, and a diffuser tube is installed directly above the diffuser tube for air bubble breakup. A stirring impeller is installed.
最近の発酵プロセスの傾向として、高菌体密度による培
養がある。菌体量を多くすると、酸素供給量もそれに伴
って高くする必要があり、撹拌インペラの回転速度を速
くするなどの方法がとられてきた。A recent trend in fermentation processes is culture using high bacterial cell densities. If the amount of bacterial cells is increased, the amount of oxygen supplied must also be increased accordingly, and methods such as increasing the rotational speed of the stirring impeller have been taken.
しかし、インペラの回転数を数百r、p、m以上にする
と、(1)高い剪断応力により菌体を損ないやすい、(
2)エネルギコストが高い等の問題があり、インペラの
分断によらずに、微細気泡を発生させる散気管の開発が
望まれている。However, when the rotation speed of the impeller is increased to several hundred r, p, m or more, (1) bacterial cells are likely to be damaged due to high shear stress;
2) There are problems such as high energy costs, and it is desired to develop a diffuser tube that generates fine bubbles without dividing the impeller.
本発明は上記のことにかんがみなされたもので、従来の
散気装置から出てくる気泡の径が最小数百μm単位であ
ったの比して、最小気泡径が数十μm単位の気泡を散気
することができるようにして、気体の液体中への移動効
率が増加できると共に、固液浮上分離装置にも適用でき
るようにした微細気泡発生散気装置を提供することを目
的とするものである。The present invention was developed in consideration of the above-mentioned problems, and compared to the conventional air diffuser in which the diameter of bubbles that come out is at least several hundred micrometers, the present invention allows bubbles with a minimum diameter of several tens of micrometers to be produced. An object of the present invention is to provide a fine bubble generation aeration device which can perform aeration to increase the transfer efficiency of gas into a liquid and can also be applied to a solid-liquid flotation separation device. It is.
上記目的を達成するために、本発明に係る微細気泡発生
散気装置は、反応槽内に、多孔性材料からなる中空部材
を回転自在に、かつ回転駆動手段に連結して設けると共
に、その中空部を圧縮気体発生手段に接続した構成とな
っている。In order to achieve the above object, the micro bubble generation diffuser according to the present invention includes a hollow member made of a porous material provided in a reaction tank rotatably and connected to a rotational drive means, and The section is connected to compressed gas generating means.
また反応槽内に、中空の蓄気室を回転自在に、かつ回転
駆動手段に連結して設けると共に、この蓄気室に圧縮気
体発生手段に接続して設け、この蓄気室の外周部に、多
孔性材料からなる中空部材を、その中空部を蓄気室に連
通して取付けた構成となっている。In addition, a hollow gas storage chamber is provided in the reaction tank so as to be rotatable and connected to the rotation driving means, and a hollow gas storage chamber is provided in the reaction tank and connected to the compressed gas generation means, and the outer circumference of the gas storage chamber is connected to the compressed gas generation means. , a hollow member made of a porous material is attached with its hollow portion communicating with the air storage chamber.
そして上記蓄気室の外周部に取付ける中空部材が中空多
孔質ファイバである。The hollow member attached to the outer periphery of the air storage chamber is a hollow porous fiber.
また反応槽内に、多孔性材料からなる蓄気室を回転自在
に、かつ回転駆動手段に連結して設けると共に、その中
空部を圧縮気体発生手段に接続した構成となっている。Further, an air storage chamber made of a porous material is rotatably provided in the reaction tank and connected to the rotation drive means, and the hollow portion thereof is connected to the compressed gas generation means.
また上記各多孔性材料の気孔径は数μm以下である。Further, the pore diameter of each of the above porous materials is several μm or less.
中空部材の中空部に圧縮気体を供給しながらこれを回転
することにより、中空部材の表面に発生した気泡は遠心
力等により強制的に剥離されて小さな気泡となって反応
槽内の液中に放出される。By rotating the hollow member while supplying compressed gas to the hollow part of the hollow member, air bubbles generated on the surface of the hollow member are forcibly separated by centrifugal force, etc., and become small air bubbles that enter the liquid in the reaction tank. released.
本発明の実施例を図面に基づいて説明する。 Embodiments of the present invention will be described based on the drawings.
第1図は本発明の第1の実施例を示すもので、図中1は
上下端を閉じた円筒状の蓄気室で、この蓄気室1は培養
槽2の底板3に設けた支持台4に回転自在に支持されて
培養槽2内に設けられている。支持台4には通気管5を
接続した通気室6が設けてあり、この通気室6が通気孔
7を介して上記蓄気室1の中空部に接続しである。FIG. 1 shows a first embodiment of the present invention. In the figure, 1 is a cylindrical air storage chamber with closed upper and lower ends, and this air storage chamber 1 is supported by a support provided on the bottom plate 3 of the culture tank 2. It is rotatably supported by a stand 4 and provided inside the culture tank 2. The support base 4 is provided with a ventilation chamber 6 to which a ventilation pipe 5 is connected, and this ventilation chamber 6 is connected to the hollow portion of the air storage chamber 1 through a ventilation hole 7.
蓄気室1の外周には複数本の中空多孔質ファイバ8がそ
れぞれ蓄気室lの回転軸心と平行にして固定されている
。そしてこの各中空多孔質ファイバ8の一端部が蓄気室
1内に入れて開放してあり、他端部が閉じられている。A plurality of hollow porous fibers 8 are fixed to the outer periphery of the air storage chamber 1 in parallel with the rotation axis of the air storage chamber 1, respectively. One end of each hollow porous fiber 8 is put into the storage chamber 1 and left open, and the other end is closed.
蓄気室1の外側には中空多孔質ファイバ8を保護する網
9が培養槽2の底板3に固着して設けである。A net 9 for protecting the hollow porous fibers 8 is fixed to the bottom plate 3 of the culture tank 2 on the outside of the air storage chamber 1.
蓄気室1の底部の軸心部には支持台4を貫通する回転軸
1aが結合してあり、この回転軸1aに図示しない回転
駆動部が連結しである。A rotating shaft 1a passing through the support base 4 is connected to the axial center of the bottom of the air storage chamber 1, and a rotation drive unit (not shown) is connected to this rotating shaft 1a.
上記中空多孔質ファイバ8の気孔径は約0.1μmであ
る。この中空多孔質ファイバ8はその両端部を蓄気質1
内に開放するようにしてもよい。なおこの中空多孔質フ
ァイバ8は必ずしもその全長を蓄気室1の外側面に固定
する必要はなく、その両端部だけを固定するようにして
もよい。10.11はシールリングである。The hollow porous fiber 8 has a pore diameter of about 0.1 μm. This hollow porous fiber 8 has both ends connected to the storage air 1.
It may be opened inward. Note that the entire length of the hollow porous fiber 8 does not necessarily need to be fixed to the outer surface of the air storage chamber 1, and only its both ends may be fixed. 10.11 is a seal ring.
この実施例において、蓄気室1を回転しながら通気室6
へ圧縮空気を供給すると、まず通気室6から蓄気室1へ
圧縮空気が流入し、これが中空多孔質ファイバ8の表面
より気泡となって培養槽2の培養液中に放出される。こ
のとき、蓄圧室1が回転しているので、中空多孔質ファ
イバ8の表面が培養液に対して相対運動し、中空多孔質
ファイバ8の表面に出てきた気泡はこのときの遠心力等
により強制的に剥離されて小さな気泡となって培養液中
へ放出される。In this embodiment, the ventilation chamber 6 is rotated while the air storage chamber 1 is rotated.
When compressed air is supplied to the storage chamber 1 , the compressed air first flows from the ventilation chamber 6 to the storage chamber 1 , and this air becomes bubbles from the surface of the hollow porous fiber 8 and is released into the culture solution of the culture tank 2 . At this time, since the pressure accumulator 1 is rotating, the surface of the hollow porous fiber 8 moves relative to the culture solution, and the air bubbles that come out on the surface of the hollow porous fiber 8 are caused by centrifugal force etc. at this time. They are forcibly peeled off and released into the culture medium in the form of small bubbles.
上記実施例における蓄圧室1の径は10cm程度で、こ
れの回転数は約10 Or+p+Ifl+圧縮空気圧は
約1〜5気圧である。The diameter of the pressure accumulating chamber 1 in the above embodiment is about 10 cm, the rotation speed thereof is about 10 Or+p+Ifl+compressed air pressure is about 1 to 5 atm.
第2図は本発明の第2の実施例を示すもので、この実施
例では上記第1の実施例と同一部材は同一符号を付して
説明を省略する。FIG. 2 shows a second embodiment of the present invention. In this embodiment, the same members as those in the first embodiment are given the same reference numerals, and the explanation thereof will be omitted.
支持台4に回転自在に支持される蓄気室1′は気孔径か
数百μmの素焼きの濾過材にて構成されており、これの
中空部が支持台4の通気室6に通気孔7′にて連続され
ている。The air storage chamber 1', which is rotatably supported on the support base 4, is made of an unglazed filter material with a pore diameter of several hundred μm, and the hollow part of this material is connected to the ventilation chamber 6 of the support base 4 through a ventilation hole 7. ’ is continued.
この構成において、蓄気室1′を回転しながら通気室6
へ圧縮空気を供給すると、まず通気室6から蓄圧室1′
へ圧縮空気が流入し、これが蓄圧室1′の表面より気泡
となって培養槽2の培養液中に放出される。In this configuration, the ventilation chamber 6 is rotated while the air storage chamber 1' is rotated.
When compressed air is supplied to the pressure storage chamber 1' from the ventilation chamber 6,
Compressed air flows into the pressure storage chamber 1', and this air becomes bubbles from the surface of the pressure accumulating chamber 1' and is released into the culture solution in the culture tank 2.
このとき、蓄気室1′が回転しているので、蓄気室1′
の表面に出てきた気泡が遠心力等により強制的に剥離さ
れて小さな気泡となって培養液中へ放出される。At this time, since the air storage chamber 1' is rotating, the air storage chamber 1'
The air bubbles that have appeared on the surface are forcibly separated by centrifugal force, etc., and are released into the culture medium as small air bubbles.
なおこの第2の実施例は、蓄気室1′が素焼きの濾過材
にて構成されているので、これの気孔径は中空多孔質フ
ァイバ8のそれより大きいため、上記実施例1に比べて
圧力損失が小さく、散気に要するニアコンプレッサの動
力費が少ないという利点かあるが、目詰まりを起こしや
すいという欠点がある。In addition, in this second embodiment, since the air storage chamber 1' is made of an unglazed filter material, the pore diameter of this is larger than that of the hollow porous fiber 8, and therefore, compared to the first embodiment described above. It has the advantage of low pressure loss and low power cost for the near compressor required for aeration, but it has the disadvantage of being easily clogged.
従って、高濃度培養液や、固形物や高濃度に含むような
液に散気する場合、素焼きの濾過材ではなく、限外ろ過
膜(孔径5〜0.01μm)等を使った方がよい。この
場合も、上記限外3過膜を液に対して揺動等相対運動を
行な、う。Therefore, when aerating a highly concentrated culture solution or a solution that contains solids or high concentrations, it is better to use an ultrafiltration membrane (pore size 5 to 0.01 μm) instead of an unglazed filter material. . In this case as well, the above-mentioned ultra 3 membrane is moved relative to the liquid, such as by swinging.
蓄気室1,1′を構成する多孔質材料としては、その通
気性が重要で、材質それ自体は、金属、セラミック、高
分子材等が用いられる。Air permeability is important for the porous material constituting the air storage chambers 1, 1', and metals, ceramics, polymeric materials, etc. are used as the material itself.
本発明によれば、散気装置から培養液中に放出される気
泡の最小気泡径を数十μm単位にすることができ、気体
の液体中への移動効率が増加できる。また液中への放出
気泡径を小さくできることにより、この装置を固液浮上
分離装置にも適用できる。そして特に本発明によれば培
養液を撹拌しないので、培養液中の菌体を損なうことが
ない。また回転駆動手段に要するエネルギも、回転体が
円筒状にできることにより小さなエネルギですみ、エネ
ルギコストを低くすることができる。According to the present invention, the minimum bubble diameter of the bubbles released into the culture solution from the air diffuser can be set to several tens of micrometers, and the efficiency of gas movement into the liquid can be increased. Furthermore, since the diameter of the bubbles released into the liquid can be made small, this device can also be applied to a solid-liquid flotation separation device. In particular, according to the present invention, since the culture solution is not stirred, the bacterial cells in the culture solution are not damaged. Further, the energy required for the rotational drive means is small because the rotating body is formed into a cylindrical shape, and the energy cost can be reduced.
第1図、第2図は本発明のそれぞれ異なる実施例を示す
一部破断面図である。
1.1′は蓄気室、2は培養槽、8は中空多孔質ファイ
バ、1aは回転軸。FIGS. 1 and 2 are partially cutaway sectional views showing different embodiments of the present invention. 1.1' is an air storage chamber, 2 is a culture tank, 8 is a hollow porous fiber, and 1a is a rotating shaft.
Claims (5)
自在に、かつ回転駆動手段に連結して設けると共に、そ
の中空部を圧縮気体発生手段に接続したことを特徴とす
る微細気泡発生散気装置。(1) Micro-bubble generation characterized in that a hollow member made of a porous material is rotatably provided in the reaction tank and connected to a rotational drive means, and the hollow part is connected to a compressed gas generation means. Air diffuser.
回転駆動手段に連結して設けると共に、この蓄気室1に
圧縮気体発生手段に接続して設け、この蓄気室の外周部
に、多孔性材料からなる中空部材を、その中空部を蓄気
室に連通して取付けたことを特徴とする微細気泡発生散
気装置。(2) A hollow gas storage chamber 1 is provided in the reaction tank so as to be rotatable and connected to a rotation driving means, and this gas storage chamber 1 is connected to a compressed gas generation means, and this gas storage chamber 1 is connected to a compressed gas generation means. 1. A microbubble generating air diffuser, characterized in that a hollow member made of a porous material is attached to the outer periphery of the apparatus, with the hollow part communicating with an air storage chamber.
質ファイバであることを特徴とする請求項(2)記載の
微細気泡発生散気装置。(3) The micro-bubble generating air diffuser according to claim (2), wherein the hollow member attached to the outer periphery of the air storage chamber 1 is a hollow porous fiber.
転自在に、かつ回転駆動手段に連結して設けると共に、
その中空部を圧縮気体発生手段に接続したことを特徴と
する微細気泡発生散気装置。(4) An air storage chamber 1' made of a porous material is rotatably provided in the reaction tank and connected to a rotation driving means, and
A fine bubble generation/diffusing device characterized in that the hollow part is connected to compressed gas generation means.
徴とする請求項(1)、(2)、(3)、(4)項記載
の微細気泡発生散気装置。(5) The micro-bubble generating/diffusing device according to any of claims (1), (2), (3) and (4), wherein the porous material has a pore diameter of several μm or less.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP3624490A JPH03242297A (en) | 1990-02-19 | 1990-02-19 | Fine bubble generating and diffusing device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP3624490A JPH03242297A (en) | 1990-02-19 | 1990-02-19 | Fine bubble generating and diffusing device |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH03242297A true JPH03242297A (en) | 1991-10-29 |
Family
ID=12464362
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP3624490A Pending JPH03242297A (en) | 1990-02-19 | 1990-02-19 | Fine bubble generating and diffusing device |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH03242297A (en) |
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8123199B2 (en) | 2004-01-07 | 2012-02-28 | Atmi Packaging, Inc. | Bioreactor |
US8182137B2 (en) | 2000-10-09 | 2012-05-22 | Atmi Packaging, Inc. | Mixing bag or vessel with a fluid-agitating element |
US8282267B2 (en) | 2006-10-03 | 2012-10-09 | Artelis S.A. | Mixing system including a flexible bag, specific flexible bag and locating system for the mixing system |
US8282269B2 (en) | 2000-10-09 | 2012-10-09 | Atmi Packaging, Inc. | Mixing bag or vessel having a fluid-agitating element |
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