JPH03229763A - Thermoplastic resin composition - Google Patents

Thermoplastic resin composition

Info

Publication number
JPH03229763A
JPH03229763A JP2024799A JP2479990A JPH03229763A JP H03229763 A JPH03229763 A JP H03229763A JP 2024799 A JP2024799 A JP 2024799A JP 2479990 A JP2479990 A JP 2479990A JP H03229763 A JPH03229763 A JP H03229763A
Authority
JP
Japan
Prior art keywords
inorganic powder
thermoplastic resin
particle diameter
weight
resin composition
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2024799A
Other languages
Japanese (ja)
Other versions
JPH0717784B2 (en
Inventor
Tetsuo Nishikawa
哲生 西川
Kazuo Haruta
春田 和夫
Yasuo Kishida
岸田 靖雄
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kanebo Ltd
Original Assignee
Kanebo Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kanebo Ltd filed Critical Kanebo Ltd
Priority to JP2024799A priority Critical patent/JPH0717784B2/en
Publication of JPH03229763A publication Critical patent/JPH03229763A/en
Publication of JPH0717784B2 publication Critical patent/JPH0717784B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Abstract

PURPOSE:To obtain the title composition which is filled with an inorganic powder in a high ratio, has a high specific gravity, high strength, high rigidity and excellent moldability and is desirable for electrical and electronic components, machine parts, etc., by mixing a thermoplastic resin with an inorganic powder having a specified particle diameter distribution. CONSTITUTION:The title composition prepared by mixing a thermoplastic resin (e.g. polyamide, polyester or polyphenylene sulfide) with an inorganic powder (e.g. a metal such as Fe, Ni, Co, Cu, Zn or W, an alloy thereof or a ceramic such as an oxide, carbide or nitride of Si, Al, Ca, Ba, Zn or Zr), wherein the inorganic powder has such a particle diameter distribution that the content of particles of a particle diameter of below 10mu is 40-70wt.% based on the total weight of the inorganic powder, the content of particles of a particle diameter of 10-20mu is 15wt.% or less, and the content of particles of a particle diameter of above 20mu is 25-50wt.%. This resin composition is filled with the inorganic powder in a filling ratio as near as the theoretical maximum filling ratio and has a high specific gravity, high strength, high rigidity and excellent moldability.

Description

【発明の詳細な説明】 (産業上の利用分野) 本発明は、熱可塑性樹脂に無機粉末を高充填した射出成
形用材料に係り、電気電子部品や機械部品等に好適な高
比重、高強度、高剛性で、且つ優れた成形性を有する熱
可塑性樹脂組成物に関するものである。
Detailed Description of the Invention (Field of Industrial Application) The present invention relates to an injection molding material in which a thermoplastic resin is highly filled with inorganic powder, and has high specific gravity and high strength suitable for electrical and electronic parts, mechanical parts, etc. , relates to a thermoplastic resin composition having high rigidity and excellent moldability.

(従来の技術) 従来、無機粉末を高充填した組成物としては、熱可塑性
樹脂にフェライトやコバルト合金等の磁性粉末を配合し
た、所謂、プラスチ、クマグネノト用樹脂組成物がよく
知られている。又、金属粉末を高充填し、高比重性や導
電性を付与した樹脂組成物も多くの産業分野で広く使用
されている。
(Prior Art) Conventionally, as a composition highly filled with inorganic powder, a so-called resin composition for plasti or kumagnenote, which is a mixture of thermoplastic resin and magnetic powder such as ferrite or cobalt alloy, is well known. Furthermore, resin compositions highly filled with metal powder to impart high specific gravity and conductivity are also widely used in many industrial fields.

例えば、特開昭56〜159248号公報では、ポリテ
トラメナレンテレフタレートに銅、鉄、ニッケル、アル
ミニウム、金等の金属粉末を配合した高比重で、且つ成
形性、熱伝導性に優れた樹脂組成物が示されている。又
、特公昭61重量261号公報には、熱可塑性樹脂に平
均粒径8μm〜40μmの亜鉛粉末を配合した高比重熱
可塑性樹脂組成物の製造方法が挙げられている。
For example, in JP-A-56-159248, a resin composition with high specific gravity and excellent moldability and thermal conductivity is made by blending metal powders such as copper, iron, nickel, aluminum, and gold with polytetramenalene terephthalate. things are shown. Furthermore, Japanese Patent Publication No. 61-261 discloses a method for producing a high specific gravity thermoplastic resin composition in which zinc powder having an average particle size of 8 μm to 40 μm is blended with a thermoplastic resin.

しかしながら、無機粉末を配合した熱可塑性樹脂組成物
は、無機粉末の配j量増加に伴ない、寸法精度が向上し
、高比重化するが、一方では、流動性が低下し、成形品
外観不良等の問題点を有する。例えば、無機粉末を容量
比で40%以上配合した樹脂組成物は、射出成形時に十
分な流動性がなく、ショートショット、成形品外観不良
等の欠屯を有する。又、その前段階で溶融混練し、ペレ
ット化することも極めて困難である。
However, thermoplastic resin compositions containing inorganic powder have improved dimensional accuracy and higher specific gravity as the amount of inorganic powder increases, but on the other hand, flowability has decreased and molded products have poor appearance. It has the following problems. For example, a resin composition containing 40% or more by volume of inorganic powder does not have sufficient fluidity during injection molding, and has shortcomings such as short shots and poor appearance of the molded product. Furthermore, it is extremely difficult to melt-knead and pelletize the material in the preliminary stage.

(発明が解決しようとする課題) 本発明はこのような事情に鑑みなされたものであって、
その目的とするところは、高比重で高強度、亮剛性を有
し、かつ成形性に優れた執可塑性樹脂組成物を提供する
ムこある。
(Problem to be solved by the invention) The present invention has been made in view of the above circumstances, and
The purpose is to provide a flexiplastic resin composition that has high specific gravity, high strength, good rigidity, and excellent moldability.

(課題を解決するfこめの手段) 1述の目的は、熱可塑性樹脂と無機粉末とからなる組成
物で、ちって、該無機粉末の粒度分布が、粒径10μm
未満のものが無機粉末全体重量中40〜70重量%、1
0〜20μmのものが同じく15重量%以下、20μm
を超えるものが同じく25〜50重量%であることを特
徴とする熱可塑性樹脂組成物によって達成される。
(Comprehensive means for solving the problem) The object mentioned above is a composition consisting of a thermoplastic resin and an inorganic powder, and the particle size distribution of the inorganic powder is 10 μm.
Less than 40 to 70% by weight of the total inorganic powder, 1
Similarly, 15% by weight or less of 0 to 20 μm, 20 μm
This is achieved by a thermoplastic resin composition characterized in that it also contains 25 to 50% by weight.

以下、本発明の詳細な説明する。The present invention will be explained in detail below.

本発明に使用する熱可塑性樹脂としては、加熱流動性が
あり、射出成形可能なものであれば特に限定するもので
はなく、例えば、ポリアミド、ボフエステル、ポリカー
ボネート、ポリエーテルサルフォン、ポリオレフィン、
ポリフェニレンオキサイド1 ポリフェニレンサルファ
イド、ポリエテルエーテルケトン、AS樹脂、AN樹脂
ABS樹脂等が挙げられる。これらの中でも、ポリアミ
ド、ポリエステル7ポリフエニレンサルフアイドが好適
である。
The thermoplastic resin used in the present invention is not particularly limited as long as it has heat flowability and can be injection molded, and examples include polyamide, bofester, polycarbonate, polyether sulfone, polyolefin,
Polyphenylene oxide 1 Examples include polyphenylene sulfide, polyetheretherketone, AS resin, AN resin, ABS resin, and the like. Among these, polyamide and polyester 7 polyphenylene sulfide are preferred.

また、本発明に使用する無機粉末としては、鉄ニッケル
、コバルト、a、亜鉛、タングステン等の金属、これら
2種以上の金属からなる合金、及びケイ素、アルミニウ
ム、カルシウム、バリウム亜鉛、ジルコニウム等の酸化
物、炭化物もしくは窒化物等のセラミック等が挙げられ
る。また、これらは1種でも、2種以上混合して用いて
もよい。
Inorganic powders used in the present invention include metals such as iron nickel, cobalt, a, zinc, and tungsten, alloys of two or more of these metals, and oxidized materials such as silicon, aluminum, calcium, barium zinc, and zirconium. Examples include ceramics such as carbides, nitrides, etc. Further, these may be used alone or in combination of two or more.

本発明ムこおいて、無機粉末の粒度分布は、粒径108
m未満のものが無機粉末全体重量中40〜70重量%、
10〜20μmのものが15重量%以下、20μmを超
えるものが25〜50重量%であることが肝要であり、
好ましくは粒径10μm未満のものが45〜65重量%
、10〜20μmのものが10重蓋%以下、20μmを
超えるものが30〜45重量%である。無機粉末をより
高充填した樹脂組成物を得ようとする場合に5よ、無機
粉末の粒度分布を上記範囲にすることが肝要で、このよ
うな粒度分布の無i粉末を用いることにより、流動性、
成形品外観とも優れた熱可塑性樹脂組成物を得ることが
できる。10μm未満のものが40重量%未満であると
成形品外観が不良となり、70重量%を超えると流動性
が低下し、混練及び射出成形性が困難になる。10〜2
0μmの範囲のものが15重量%を超えると流動性が著
しく低下する。又、20.camを垣えるものが25重
量%未満である場合にも流動性が低下し、50重蓋%を
超えると成形品外観不良となる。
In the present invention, the particle size distribution of the inorganic powder is 108
40 to 70% by weight of the total weight of the inorganic powder,
It is important that 10 to 20 μm is 15% by weight or less, and 25 to 50% by weight is more than 20 μm.
Preferably 45 to 65% by weight of particles with a particle size of less than 10 μm
, 10% by weight or less is 10 to 20 μm, and 30 to 45% by weight is more than 20 μm. When trying to obtain a resin composition with a higher loading of inorganic powder, it is important to keep the particle size distribution of the inorganic powder within the above range. sex,
A thermoplastic resin composition with excellent molded product appearance can be obtained. If the amount of particles less than 10 μm is less than 40% by weight, the appearance of the molded product will be poor, and if it exceeds 70% by weight, fluidity will decrease, making kneading and injection moldability difficult. 10-2
If the amount of particles in the 0 μm range exceeds 15% by weight, fluidity will be significantly reduced. Also, 20. If the amount of the material that can block the cam is less than 25% by weight, the fluidity will decrease, and if it exceeds 50% by weight, the appearance of the molded product will be poor.

また、無機粉末の熱可塑性樹脂への配合量は、好ましく
は65〜98重量%で、より好ましくは70〜98重量
%である。配合量が65重量%未満の場合、流動性、成
形品外観は良好であるが、比重、Ml性等が不十分とな
る傾向がある。逆に、98重量%を超える場合、加熱溶
融時の流動性が悪く、射出成形が困難となり易い。
Moreover, the blending amount of the inorganic powder in the thermoplastic resin is preferably 65 to 98% by weight, more preferably 70 to 98% by weight. When the blending amount is less than 65% by weight, the fluidity and appearance of the molded product are good, but the specific gravity, Ml properties, etc. tend to be insufficient. On the other hand, if it exceeds 98% by weight, the fluidity during heating and melting will be poor, making injection molding difficult.

執可塑性樹脂への無機粉末の配合方法は、特に限定され
るものではなく、例えば、執可塑性樹脂粉末と集穀粉末
とをヘンンエルミキサー等の高速回転翼を有する混′f
1機で撹拌による摩擦溶融で造粒する方法や、車軸、或
いは2軸混練機で溶融混練する方法、又これらを組み合
わせる方法等が挙げられる。
The method of blending the inorganic powder with the plasticizing resin is not particularly limited, and for example, mixing the plasticizing resin powder and grain powder with a high-speed rotary blade such as a Hennel mixer.
Examples include a method of granulating by friction melting using a single machine, a method of melting and kneading with an axle or twin-screw kneader, and a method of combining these methods.

(発明の効果) 本発明にかかる熱可塑性樹脂組成物は、射出成形材料と
して良好な成形性、成形品外観を有するものである。ま
た、無機粉末を理論的最高充填量近くまで高充填するこ
とを可能とし、無機粉末を高充填しても流動性に優れ、
成形性が良好である。
(Effects of the Invention) The thermoplastic resin composition according to the present invention has good moldability and molded product appearance as an injection molding material. In addition, it is possible to highly fill inorganic powder close to the theoretical maximum filling amount, and even with high inorganic powder filling, it has excellent fluidity.
Good moldability.

無機粉末の種類に応じ、高い寸法精度の必要なもの、大
きい比重の必要なもの、ブラマグ、セラミック射出成形
、金属射出焼結等の用途に有用な樹脂組成物として提供
される。
Depending on the type of inorganic powder, it is provided as a resin composition useful for applications such as those that require high dimensional accuracy, those that require high specific gravity, Brahmag, ceramic injection molding, and metal injection sintering.

以下、実施例を挙げて本発明を具体的に説明する。The present invention will be specifically described below with reference to Examples.

(実施例1〜4.比較例1〜10) 粉末状ナイロン6樹脂(鑵紡■製、 MCl02)とタ
ングステン粉末とを表−1に示す割合で配合した。また
、この時使用したタングステン粉末の粒度分布は表−1
に示すようにした。次いで、これをヘンシェルミキサー
を用いて高速撹拌下で摩擦熔融した後、冷却固化して再
粉砕し、更に、3Qmmφ2軸混練機を用いて、シリン
ダー温度250〜260℃で熔融混練し、成形用ペレッ
トを得た。次いで、得られたペレットを用いて通常実施
されているナイロン6樹脂の成形条件で射出成形し、成
形サンプルを得た。
(Examples 1 to 4. Comparative Examples 1 to 10) Powdered nylon 6 resin (MCl02, manufactured by Hanbo Co., Ltd.) and tungsten powder were blended in the proportions shown in Table-1. In addition, the particle size distribution of the tungsten powder used at this time is shown in Table-1.
I made it as shown. Next, this was friction-melted under high-speed stirring using a Henschel mixer, cooled, solidified, and re-pulverized, and further melted and kneaded using a 3Q mmφ twin-screw kneader at a cylinder temperature of 250 to 260°C to form pellets for molding. I got it. Next, injection molding was performed using the obtained pellets under commonly used molding conditions for nylon 6 resin to obtain molded samples.

また、前記同様の方法を用い、タングステン粉末をアル
ミナ粉末にかえ、配合比1粒度分布を表2に示すように
して成形サンプルを得た。
In addition, molded samples were obtained using the same method as above, replacing the tungsten powder with alumina powder, and having the particle size distribution at one blending ratio shown in Table 2.

得られた成形サンプルの評価を行った。評価の比較例3
及び比較例8は、30mmψ2軸混練機で混練できず、
成形用ペレットを採取できなかった・ 表−3の如く、無機粉末の粒度分布が本発明の範囲内で
ある場合は、混練操業性、射出成形性及び成形品外観全
てに優れていた。逆に、無機粉末の粒度分布が本発明の
範囲から外れた場合、混練操業性、射出成形性及び成形
品外観全てを満足することはできなかった。
The obtained molded sample was evaluated. Evaluation comparison example 3
and Comparative Example 8 could not be kneaded with a 30 mmψ twin-screw kneader,
Pellets for molding could not be collected. As shown in Table 3, when the particle size distribution of the inorganic powder was within the range of the present invention, the kneading operability, injection moldability, and appearance of the molded product were all excellent. Conversely, when the particle size distribution of the inorganic powder deviates from the range of the present invention, it was not possible to satisfy all of the kneading operability, injection moldability, and appearance of the molded product.

〜ギ′と〜Gi′ and

Claims (1)

【特許請求の範囲】[Claims]  熱可塑性樹脂と無機粉末とからなる組成物であって、
該無機粉末の粒度分布が、粒径10μm未満のものが無
機粉末全体重量中40〜70重量%、10〜20μmの
ものが同じく15重量%以下、20μmを超えるものが
同じく25〜50重量%であることを特徴とする熱可塑
性樹脂組成物。
A composition comprising a thermoplastic resin and an inorganic powder,
The particle size distribution of the inorganic powder is such that 40 to 70% by weight of the total inorganic powder has a particle size of less than 10 μm, 15% by weight or less of 10 to 20 μm, and 25 to 50% by weight of more than 20 μm. A thermoplastic resin composition characterized in that:
JP2024799A 1990-02-02 1990-02-02 Thermoplastic resin composition Expired - Lifetime JPH0717784B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2024799A JPH0717784B2 (en) 1990-02-02 1990-02-02 Thermoplastic resin composition

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2024799A JPH0717784B2 (en) 1990-02-02 1990-02-02 Thermoplastic resin composition

Publications (2)

Publication Number Publication Date
JPH03229763A true JPH03229763A (en) 1991-10-11
JPH0717784B2 JPH0717784B2 (en) 1995-03-01

Family

ID=12148246

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2024799A Expired - Lifetime JPH0717784B2 (en) 1990-02-02 1990-02-02 Thermoplastic resin composition

Country Status (1)

Country Link
JP (1) JPH0717784B2 (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10135591A (en) * 1996-10-29 1998-05-22 Matsushita Electric Ind Co Ltd Heat conductive substrate and wiring substrate
WO1999016831A1 (en) * 1997-09-30 1999-04-08 Ngk Insulators, Ltd. Plastic/ceramic composite material and process for producing the same
US6472058B2 (en) 1997-12-16 2002-10-29 Ngk Insulators, Ltd. Fiber-composite material and method for producing the same
WO2014157694A1 (en) * 2013-03-29 2014-10-02 出光ライオンコンポジット株式会社 Polyarylene sulfide resin composition and use of same

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3587377B1 (en) * 2017-02-27 2022-07-06 Kyocera Corporation Corrosion-resistant member

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS56834A (en) * 1979-06-15 1981-01-07 Showa Denko Kk Additive for high-molecular material

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS56834A (en) * 1979-06-15 1981-01-07 Showa Denko Kk Additive for high-molecular material

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10135591A (en) * 1996-10-29 1998-05-22 Matsushita Electric Ind Co Ltd Heat conductive substrate and wiring substrate
WO1999016831A1 (en) * 1997-09-30 1999-04-08 Ngk Insulators, Ltd. Plastic/ceramic composite material and process for producing the same
US6472058B2 (en) 1997-12-16 2002-10-29 Ngk Insulators, Ltd. Fiber-composite material and method for producing the same
WO2014157694A1 (en) * 2013-03-29 2014-10-02 出光ライオンコンポジット株式会社 Polyarylene sulfide resin composition and use of same
JP2014198801A (en) * 2013-03-29 2014-10-23 出光ライオンコンポジット株式会社 Polyarylene sulfide resin composition and application of the same
US10000628B2 (en) 2013-03-29 2018-06-19 Lion Idemitsu Composites Co., Ltd. Polyarylene sulfide resin composition and use of same

Also Published As

Publication number Publication date
JPH0717784B2 (en) 1995-03-01

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